Skoda Octavia II 2004 Workshop Manual page 22

Octavia II 2004 ➤ , Octavia II 2010 ➤
2.0/100; 103 kW TDI PD Engine - Edition 01.2018
Observe all safety measures and notes for assembly work on the
fuel supply and injection system, at the charge air system and
observe as well the rules for cleanliness
Engines for manual gearboxes
Note
Clean the drive shaft serration and hub serration on used
♦
clutch discs, remove corrosion and only apply a very thin layer
of grease - G 000 100- on the serration. Subsequently move
the clutch disc up and down on the drive shaft until the hub fits
smoothly on the shaft. Always remove excess grease.
After installing the coupling, check the centering of the clutch
♦
disc ⇒ gearbox ⇒ Rep. gr. 30 .
Check the clutch release bearing for wear. Replace release
♦
bearing if worn ⇒ gearbox ⇒ Rep. gr. 30 .
Engines for automatic gearboxes
Note
Replace the needle bearing -arrow- in the crankshaft
♦
⇒ page 62 .
Lightly grease the stud of the gearbox drive shaft with the high-
♦
temperature grease - G 052 133 A2- . Do not grease the
serration of the drive shaft.
Continue for all engines
– Check whether the dowel sleeves for centring the engine/
gearbox are present in the cylinder block; insert if necessary.
– Ensure that the intermediate plate has been inserted on the
sealing flange and is pushed onto the dowel sleeves
-arrows-.
– Screw on gearbox to engine ⇒ gearbox ⇒ Rep. gr. 34 .
– Insert engine with gearbox into the body.
– Successively screw in screws for engine mounting -arrows- by
hand.
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16
Rep. gr.10 - Removing and installing engine
⇒ page 2 .