Skoda Octavia II 2004 Workshop Manual page 96

Octavia II 2004 ➤ , Octavia II 2010 ➤
2.0/100; 103 kW TDI PD Engine - Edition 01.2018
– Follow the specified order for loosening cylinder head bolts.
– Slightly raise the cylinder head with lifting device - MP 9-201-
and workshop crane - VAS 6100- and laterally remove from
the engine next to the toothed belt guard.
– Place the cylinder head down on a soft surface with the sealing
surface facing upwards.
1.7.2 Installing
Note
There must not be any oil or coolant present in the blind holes
♦
for the cylinder head bolts.
Replace cylinder head bolts.
♦
When performing installation work replace the self-locking
♦
nuts.
Replace screws which have been tightened to a torquing angle
♦
as well as sealing rings and seals.
Remove the new cylinder head gasket from its wrapping im‐
♦
mediately before fitting.
Treat the seal with the utmost care. Damage to the silicone
♦
layer and in the area of the bead results in leakages.
When installing a replacement cylinder head with the camshaft
♦
installed, it is necessary to oil the contact surfaces between
bucket tappets and cam tracks after installing the cylinder
head.
The plastic base for protecting the open valves should only be
♦
removed immediately before attaching the cylinder head.
Secure all hose connections with corresponding hose clips.
♦
WARNING
Wear protective gloves and goggles when working with gasket
remover and degreasing agent!
– Make sure that when cleaning the cylinder head and cylinder
block no foreign particles can get into the cylinder or into the
oil and coolant galleries.
– Carefully remove old sealant residue from the cylinder head
and cylinder block using a chemical sealant remover.
– Before fitting the cylinder head rotate the crankshaft so that all
the pistons are almost evenly under TDC.
90
Rep. gr.15 - Cylinder head, valve gear
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