Skoda Octavia II 2004 Workshop Manual page 4

Octavia II 2004 ➤ , Octavia II 2010 ➤
2.0/100; 103 kW TDI PD Engine - Edition 01.2018
2.1 Summary of components for engines with code BKD, AZV . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Checking the axial play of the camshafts for engines with code BKD, AZV . . . . . . . . . . . .
2.3 Replacing the sealing rings for camshafts for engines with code BKD, AZV . . . . . . . . . . . .
2.4 Removing and installing camshafts for engines with code BKD, AZV . . . . . . . . . . . . . . . .
2.5 Removing and installing valve levers for engines with code BKD, AZV . . . . . . . . . . . . . . . . 105
2.6 Checking the hydraulic supporting elements for engines with code BKD, AZV . . . . . . . . . . 107
2.7 Replacing valve stem seals for engines with code BKD, AZV . . . . . . . . . . . . . . . . . . . . . . 108
2.8 Valve dimensions for engines with code BKD, AZV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
2.9 Summary of components for engines with code BMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
2.10 Checking the axial play of the camshaft for engines with code BMM . . . . . . . . . . . . . . . . 112
2.11 Replacing the sealing ring for camshaft for engines with code BMM . . . . . . . . . . . . . . . . . . 113
2.12 Removing and installing the camshaft for engines with code BMM . . . . . . . . . . . . . . . . . . 115
2.13 Checking the hydraulic bucket tappets for engines with code BMM . . . . . . . . . . . . . . . . . . 118
2.14 Replacing valve stem seals for engines with code BMM . . . . . . . . . . . . . . . . . . . . . . . . . . 119
2.15 Valve dimensions for engines with code BMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
2.16 inspecting valve guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
17 - Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
1 Removing and installing parts of the lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . 122
1.1 Disassembling and assembling the oil filter holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
1.2 Removing and installing oil pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
1.3 Removing and installing oil pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
1.4 Testing oil pressure and oil pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
19 - Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
1 Removing and installing parts of the cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
1.1 Parts of the cooling system fitted to body for engines with code BKD, AZV . . . . . . . . . . . . 129
1.2 Parts of the cooling system engine side for engines with code BKD, AZV . . . . . . . . . . . . 131
1.3 Connection diagram for coolant hoses for engines with code BKD, AZV . . . . . . . . . . . . . . 133
1.4 Draining and topping up coolant for engines with code BKD, AZV . . . . . . . . . . . . . . . . . . 135
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
1.5 Fan shroud for radiator fan V7 and radiator fan right V35 for engines with code BKD, AZV
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
1.6 Removing and installing radiators for engines with code BKD, AZV . . . . . . . . . . . . . . . . . . 138
1.7 Parts of the cooling system fitted to body for engines with code BMM . . . . . . . . . . . . . . . . 139
1.8 Parts of the cooling system engine side for engines with code BMM . . . . . . . . . . . . . . . . 141
1.9 Connection diagram for coolant hoses for engines with code BUD . . . . . . . . . . . . . . . . . . 143
1.10 Draining and topping up coolant for engines with code BMM . . . . . . . . . . . . . . . . . . . . . . 143
1.11 Fan shroud for radiator fans V7 and V35 for engines with code BMM Removing and
installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
1.12 Removing and installing the radiator for engines with code BMM . . . . . . . . . . . . . . . . . . . . 146
1.13 Removing and installing coolant pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
1.14 Removing and installing coolant regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
1.15 Check cooling system for leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
20 - Fuel supply system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
1 Removing and installing parts of the fuel supply system . . . . . . . . . . . . . . . . . . . . . . . . . . 150
1.1 Fuel tank with attached parts for vehicles with front-wheel drive . . . . . . . . . . . . . . . . . . . . 150
1.2 Fuel tank with attached parts for vehicles with four-wheel drive . . . . . . . . . . . . . . . . . . . . 152
1.3 Removing and installing fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
1.4 Extract fuel from the fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
1.5 Removing and installing fuel cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
1.6 Remove and install the fuel tank for vehicles with front-wheel drive . . . . . . . . . . . . . . . . . . 157
1.7 Removing and installing fuel tank for vehicles with four-wheel drive . . . . . . . . . . . . . . . . . . 159
1.8 Removing and installing the fuel delivery unit on vehicles with front-wheel drive . . . . . . . . 161
1.9 Removing and installing the fuel delivery unit on vehicles with four-wheel drive . . . . . . . . 162
1.10 Removing and installing the fuel gauge sender G
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