Skoda Fabia II 2007 Workshop Manual

Skoda Fabia II 2007 Workshop Manual

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Workshop Manual
Fabia II 2007 ➤ , Fabia II 2009 ➤ ,
Fabia II 2011 ➤ , Octavia II 2004 ➤ ,
Octavia II 2010 ➤ , Octavia III 2013 ➤ ,
Octavia III 2014 ➤ , Rapid 2011 ➤ ,
Rapid India 2011 ➤ , Rapid NH 2013 ➤ ,
Rapid NH 2014 ➤ , Roomster 2006 ➤ ,
Superb II 2008 ➤ , Yeti 2010 ➤ ,
Yeti 2011 ➤
Gearbox 09G
Edition 07.2014
Service Department. Technical Information

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Summary of Contents for Skoda Fabia II 2007

  • Page 1 Service Workshop Manual Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III 2014 ➤ , Rapid 2011 ➤ , Rapid India 2011 ➤...
  • Page 2 Service List of Workshop Manual Repair GroupsList of Workshop Manual Repair GroupsList of Workshop Manual Repair Groups R e p a i r G r o u p 00 - Technical data 32 - Torque converter 37 - Controls, housing 38 - Gears, control 39 - Final drive - differential Technical information should always be available to the foremen and mechanics, because their...
  • Page 3 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Contents 00 - Technical data ........... .
  • Page 4 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 General Instructions ............165 Summary of components - oil pan, oil strainer, slide valve body, internal wiring looms .
  • Page 5 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 00 – Technical data Identification of the gearbox (SRL000705; Edition 07.2014) ⇒ “1.1 Location on the gearbox”, page 1 ⇒...
  • Page 6 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Identification characters, aggregate as‐ signment, ratios ⇒ “1.2.1 Identification characters, aggregate assignment, ratios (Octavia II)”, page 2 ⇒...
  • Page 7 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Automatic gearbox 6-speed gearbox 09G 2. gear 2.370 3. gear 1.556 4. gear 1.155 5. gear 0.859...
  • Page 8 Service List of Workshop Manual Repair GroupsList of Workshop Manual Repair GroupsList of Workshop Manual Repair Groups R e p a i r G r o u p 00 - Technical data 32 - Torque converter 37 - Controls, housing 38 - Gears, control 39 - Final drive - differential Technical information should always be available to the foremen and mechanics, because their...
  • Page 9 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Automatic gearbox 6-speed gearbox 09G Ratio 1.061 Final drive Output shaft Crown wheel Ratio 4.067...
  • Page 10 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Automatic gearbox 6-speed gearbox 09G Ratio 4.067 1.2.2 Identification characters, aggregate assignment, ratios (Fabia II)
  • Page 11 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 1.2.3 Identification characters, aggregate assignment, ratios (Roomster) Automatic gearbox 6-speed gearbox 09G Identification characters Manufac‐...
  • Page 12 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 1.2.4 Identification characters, aggregate assignment, ratios (Rapid India) Automatic gearbox 6-speed gearbox 09G Identification characters Manufac‐...
  • Page 13 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Automatic gearbox 6-speed gearbox 09G Manufac‐ from 05.2014 tured through Assignment Engine 1.6 l/81 kW MPI Torque con‐...
  • Page 14 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Automatic gearbox 6-speed gearbox 09G Manufac‐ from 01.2014 03.2014 tured Assignment Engine 1.6 l/81 kW MPI Torque con‐...
  • Page 15 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Contents Automatic gearbox 09G Top-up approx. 3 l Lubricant ⇒ Electronic Catalogue of Original Parts Filled for life: change the oil following repairs only.
  • Page 16 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Information and repair instructions for the automatic gearbox 09G ⇒ “2.1 Information for the automatic gearbox 09G”, page 12 ⇒...
  • Page 17 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Repair instructions Scrupulous care and cleanliness as well as the proper tools are essential requirements for carrying out proper and successful gearbox repairs.
  • Page 18 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 ♦ Always replace O-rings, gaskets and gasket rings. ♦ After removing gaskets, examine the contact surface in the housing or on shafts for burrs or damage, and correct if nec‐...
  • Page 19 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Explanation of the terms used in this workshop manual These explanations relate solely to this assembly: automatic gearbox 09G.
  • Page 20 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Parking position When the vehicle is parked, the selector lever locks the parking gear in position “P” thereby preventing the vehicle from moving off (unintentionally).
  • Page 21 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 32 – Torque converter Torque converter ⇒ “1.1 Draining the torque converter”, page 17 ⇒ “1.2 Removing and installing gasket ring for torque converter”, page 17 ⇒...
  • Page 22 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Drive in new gasket ring for torque converter with thrust piece - T10175- up to the stop.
  • Page 23 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Measure the dimension -a- between the screw-on flange of the gearbox housing and the contact surface of the threaded bores of the torque converter using a depth gauge.
  • Page 24 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 37 – Controls, housing Electric and electronic components, fitting locations of the automatic gear‐ ⇒ “1.1 Summary of components - Electric and electronic compo‐...
  • Page 25 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 1 - Automatic gearbox control unit - J217- ❑ Fitting location ⇒ “1.2 Removing and...
  • Page 26 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 8 - Cover for shift mechanism ❑ Assignment ⇒ Electronic Catalogue of Original Parts ❑...
  • Page 27 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Selector lever lock solenoid - N110- Fitting location: Selector lever lock solenoid - N110- -1- is in the gearshift mechanism.
  • Page 28 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Multi-function switch - F125- Fitting location: The multi-function switch is located at the top of the gearbox.
  • Page 29 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Gearbox output r.p.m. sender - G195- Fitting location: The gearbox output r.p.m sender - G195- -arrow 2- is fixed to the gearbox housing behind the slide valve body.
  • Page 30 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Kick-down switch - F8- This switch is not available for vehicles with petrol engine. Instead...
  • Page 31 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 1 - Automatic gearbox control unit - J217- ❑ Fitting location ⇒ “1.2 Removing and...
  • Page 32 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 9 - Relay for starter interlock switch ❑ Fitting location ⇒ Electrical System; Rep. gr. 97 10 - Gearbox input r.p.m.
  • Page 33 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Selector lever lock solenoid - N110- Fitting location: Selector lever lock solenoid - N110- -A- is in the gearshift mechanism.
  • Page 34 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Multi-function switch - F125- Fitting location: The multi-function switch is located at the top of the gearbox.
  • Page 35 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Gearbox output r.p.m. sender - G195- Fitting location: The gearbox output r.p.m sender - G195- -arrow 2- is fixed to the gearbox housing behind the slide valve body.
  • Page 36 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Kick-down switch - F8- Brake light switch - F- up to MY 2011 Fitting location: The brake light switch - F- -arrow- is located in the foot controls.
  • Page 37 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 1 - Diagnostic connection ❑ Fitting location: Cover in driver's footwell ⇒ Fig. ““Diagnostic con‐...
  • Page 38 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 ❑ ⇒ “2.1 Removing and installing the multi-function switch F125 ”, page 185 ❑ ⇒ “2.2 Setting multi-function switch F125 ”, page 187 ❑...
  • Page 39 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Wiring loom with 8-pin plug and integrated gearbox oil tempera‐ ture sender - G93- -Arrow- Fitting location: Wiring harness is fixed to the slide valve body.
  • Page 40 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Switch for Tiptronic - F189- Fitting location: The Tiptronic switch - F189- is integrated firmly in the gearshift mechanism and cannot be replaced separately.
  • Page 41 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Selector lever position indicator - Y6- Fitting location: Integrated in the dash panel insert. Note The selector lever position indicator - Y6- can only be replaced together with the dash panel insert.
  • Page 42 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing and installing automatic gear‐ box control unit - J217- ⇒ “1.2.1 Removing and installing automatic gearbox control unit J217 (Octavia II, Octavia III and Superb II)”, page 38...
  • Page 43 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing Caution Observe measures when disconnecting and connecting the battery ⇒ Electrical System; Rep. gr. 27 .
  • Page 44 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unlock the plug connection -1- and pull out. – Unscrew screws -arrow-. – Undo the mounting bracket with the automatic gearbox control unit - J217- from the bearing and remove it upwards and out.
  • Page 45 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Repairing shift mechanism ⇒ “2.1 Assembly overview - shift mechanism ”, page 41 ⇒ “2.2 Inspecting the gearshift mechanism”, page 54 ⇒...
  • Page 46 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Ignition key anti-removal lock is not actuated mechanically with the linkage but electrically with a magnet.
  • Page 47 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 9 - Bearing bolt ❑ for selector lever control cable on gearshift mechanism 10 - Lock washer ❑...
  • Page 48 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 2.1.2 Summary of components - Gearshift mechanism - Octavia II as of 11.2009 Note The selector lever control cable was replaced as a separate component part up to production date 10.2009.
  • Page 49 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 ❑ ⇒ “2.3 Inspecting and adjusting the selector lever control cable”, page 55 ❑ ⇒ Fig. ““Remove the shift mechanism together with the selector lever control cable from the shift hous‐...
  • Page 50 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 2.1.3 Summary of components - Gearshift mechanism -Superb II 1 - Cover with handle up to 10.2012...
  • Page 51 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 6 - Shift housing with gasket ❑ ⇒ Fig. ““Remove the shift mechanism together with the selector lever control cable from the shift hous‐...
  • Page 52 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 1 - Cover with handle ❑ ⇒ “2.5 Removing and In‐ stalling the cover for the shift mechanism”,...
  • Page 53 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 ❑ Do not grease drawbar eye and ball socket. ❑ when installing in the vehicle, clamp on the gearbox side with the fixing part to the heat shield of the...
  • Page 54 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 needs to be unclipped ⇒ “2.14 Emergency release of gearshift mechanism out of position P ”, page 105 ❑...
  • Page 55 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Remove the shift mechanism together with the selector lever con‐ trol cable from the shift housing...
  • Page 56 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 4 - Shift mechanism ❑ with selector lever lock solenoid - N110- ❑ ⇒ “2.14 Emergency release of gearshift mechanism out of position P ”, page 105 ❑...
  • Page 57 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 2.1.7 Summary of components - Gearshift mechanism (Octavia III, Yeti) 1 - Shift mechanism ❑ with selector lever lock solenoid - N110- ❑...
  • Page 58 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Remove the shift mechanism together with the selector lever con‐ trol cable from the shift housing...
  • Page 59 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 When the gear selector lever is put into the Tiptronic gate, the selector lever position display in the dash panel insert should change from “PRNDS”...
  • Page 60 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Press together the catches at the cable support of the selector lever control cable -arrows- and pull out the selector lever control cable from the cable support/gearbox.
  • Page 61 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Release screw -2- at the front ball socket of the selector lever control cable -1-.
  • Page 62 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing and Installing the cover for the shift mechanism ⇒ “2.5.1 Removing and Installing the cover for the shift mecha‐...
  • Page 63 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Pull the cover -B- upwards over the handle. – Disconnect plug -A- for lamp for selector lever scale illumina‐...
  • Page 64 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove cover using the release tool - T30098- . Pull up rear left and right cover -arrows-.
  • Page 65 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing Note As of 11.2012, the selector lever handle was changed ⇒ “2.1.2 Summary of components - Gearshift mechanism - Oc‐...
  • Page 66 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 2.5.4 Removing and Installing the cover for the shift mechanism Rapid Special tools and workshop equipment required ♦...
  • Page 67 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 ♦ Release tool - T30098- – Apply handbrake. – Shift selector lever into position “D/S”.
  • Page 68 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Using the unlocking tool - T30098- lift up the cover on the left and right -arrow-.
  • Page 69 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing and installing and installing selector lever handle up to 10.2012 ⇒ “2.6.1 Removing and installing retractor spring Octavia II”, page ⇒...
  • Page 70 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Pull the cover -B- upwards over the handle. – Disconnect plug -A- for lamp for selector lever scale illumina‐...
  • Page 71 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing – Removing the cover for the shift mechanism ⇒ “2.5.2 Removing and Installing the cover for the shift mech‐...
  • Page 72 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 2.6.3 Removing and installing retractor spring Fabia II, Roomster Special tools and workshop equipment required ♦...
  • Page 73 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Tighten warm-type clamp -arrow- using the hose binding claw . – Installing the cover for the shift mechanism ⇒...
  • Page 74 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Pull the cover -B- upwards over the handle. – Disconnect plug -A- for lamp for selector lever scale illumina‐...
  • Page 75 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Open the warm-type clamp -arrow- below the handle. – Detach the selector lever handle -1- together with the selector lever collar from the selector lever towards the top -arrow A- so that the lock button -2- is not pressed in.
  • Page 76 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Tighten warm-type clamp -arrow- using the hose binding claw . Note The selector lever is only correctly secured when the gripper ♦...
  • Page 77 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Carefully guide the release tool - T40203- fully into the selector lever handle -1- -arrow-.
  • Page 78 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing and installing selector mech‐ anism ⇒ “2.9.1 Removing and installing shift mechanism Fabia II, Room‐...
  • Page 79 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Lever off the selector lever control cable -1- from the gearshift lever -3-, e.g. using a fixed spanner -2-.
  • Page 80 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove underbody cover on right and left -arrows-. – Detach tunnel bridge below the exhaust system ⇒ Engine;...
  • Page 81 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove heat shield -arrows-. For vehicles Fabia II and Roomster up to 10.2011 Note A second mechanic is needed under the vehicle to remove the shift mechanism.
  • Page 82 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove the shift mechanism with the selector lever control cable to the top -arrow-, ensuring the selector lever control cable does not get bent or kinked.
  • Page 83 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Insert the selector lever control cable -1- in the cable support/ gearbox and carefully push onto the gearshift lever -3-. Do not bend the gearshift lever, otherwise it will no longer be possible to adjust the gearshift operation exactly.
  • Page 84 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 2.9.2 Removing and installing slave cylinder Octavia II, Superb II Removing – Shift selector lever into position “P”.
  • Page 85 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Disconnect plug connection -A- from the shift mechanism to the vehicle wiring harness. Note Ignore pos.
  • Page 86 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Clip off clips -arrows- and remove heat shield. For Octavia II and Superb II vehicles up to 10.2011...
  • Page 87 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Insert the shift mechanism and tighten the rear nuts -1- by hand. – Mount the strut for centre console -3- onto the shift mechanism as illustrated in the fig.
  • Page 88 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Hang the selector lever control cable -1- in the clip -arrow- at the gearbox. When installing the selector lever control cable, respect a minimum distance of at least 5 mm from the ATF cooler.
  • Page 89 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Removing selector lever handle ⇒ “2.7 Removing and installing selector lever handle as of 11.2012”, page 70...
  • Page 90 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unlock the quick-release lock -3- at the mounting bracket -2- and unhook the selector lever control cable -1-.
  • Page 91 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unscrew the nuts -arrows- in the vehicle interior. – Remove the shift mechanism together with the selector lever control cable downwards.
  • Page 92 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Insert the selector lever control cable -1- in the cable support/ gearbox and carefully push onto the gearshift lever -3-. Do not bend the gearshift lever, otherwise it will no longer be possible to adjust the gearshift operation exactly.
  • Page 93 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove the centre console and air guide ⇒ Body Work; Rep. gr. 68 .
  • Page 94 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove rear tunnel bridge -1- and the front tunnel bridge -2- from the body.
  • Page 95 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unscrew the nuts -arrows- in the vehicle interior. – Remove the shift mechanism together with the selector lever control cable downwards.
  • Page 96 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Insert the selector lever control cable -1- in the cable support/ gearbox and carefully push onto the gearshift lever -3-. Do not bend the gearshift lever, otherwise it will no longer be possible to adjust the gearshift operation exactly.
  • Page 97 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 For vehicles Fabia II and Roomster (up to production date 10.2011) Note Observe measures when disconnecting and connecting the bat‐...
  • Page 98 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Disconnect plug connection -1-, remove inserting terminal out of the bracket -2- and expose wiring to lambda probe heater downstream of catalytic converter.
  • Page 99 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Release screws -arrows-. Caution ♦ Under no circumstances touch the circuit board -B- of the gearshift mechanism with the fingers, because static dis‐...
  • Page 100 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Detach tunnel bridge below the exhaust system ⇒ Engine; Rep. gr. 26 . – Unhook rear silencer in such a way that it does not come in contact with the rear axle.
  • Page 101 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Push away selector lever control cable -2- in -direction of arrow- from the selector lever -3-.
  • Page 102 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Install catch plate -A-. Note The catch plate is clipped to the left and to the right with retaining lugs.
  • Page 103 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Press the gearshift lever -3- on the gearbox completely to‐ wards the rear to position “P” (in the figure: completely to the right) until the parking lock locks into place.
  • Page 104 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Release screw -2- at the front ball socket of the selector lever control cable -1-.
  • Page 105 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 tavia III, Superb II, Rapid and Yeti vehi‐ cles The selector lever lock solenoid is integrated firmly in the gearshift mechanism and cannot be replaced separately.
  • Page 106 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove tunnel bridge -arrows-. – Unhook rear silencer in such a way that it does not come in contact with the rear axle.
  • Page 107 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Insert selector lever lock solenoid - N110- -A- into the gearshift mechanism. – Insert solenoid control cable into the catch -arrow B-.
  • Page 108 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove the pre-exhaust pipe with mounting bracket -1- ⇒ Engine; Rep. gr. 26 .
  • Page 109 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 using the ⇒ Vehicle diagnostic tester in the functions “Targeted fault finding”, “Vehicle self-diagnosis” and “Measuring meth‐...
  • Page 110 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Note Do not remove grip of selector lever. For Octavia II vehicles up to 05.2009 –...
  • Page 111 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing and installing the gearbox ⇒ “3.1 Removing the gearbox”, page 107 ⇒ “3.2 Installing the gearbox”, page 132 ⇒...
  • Page 112 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Lever off the selector lever control cable -3- from gearshift lever, e.g. using an open-end wrench -1-.
  • Page 113 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove gearbox console -A-, to this end release screws -1- and -2-. – Remove both front wheels.
  • Page 114 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove the protective cap for right drive shaft from the engine -arrows-. – Disconnect the pre-exhaust pipe from the exhaust manifold ⇒...
  • Page 115 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove the cap from assembly opening for the converter nuts. – Unscrew the 6 nuts -arrow- from the torque converter. To do so turn the crankshaft each time 60°.
  • Page 116 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 ♦ Surface - T30099/1- ♦ Alignment rail - MP3-457/2 (VW 457)- ♦ Support device for engine - MP3-470 (3300A)- ♦...
  • Page 117 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Clamp off the ATF-radiator hoses with hose clamps - MP7-602 (3094)- and remove from ATF-radiator.
  • Page 118 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove pendulum support -arrows A, B and C-. – Disconnect plug connection -1-. – Release vacuum hose -2-.
  • Page 119 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unscrew nut -arrow- on both vehicle sides and remove cou‐ pling rods from the anti-roll bar.
  • Page 120 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove heat shield for the power-assisted steering control unit -J500- from the assembly carrier -arrows-.
  • Page 121 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Mount engine/gearbox jack - 3282- onto engine/gearbox mount - V.A.G 1383A- . – Position adjusting plate - 3282/36- onto the gearbox mount - 3282- (adjusting plate fits in only one position).
  • Page 122 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Note If the battery earth strap is disconnected and connected, carry ♦ out additional operations ⇒ Electrical System; Rep. gr. 27 .
  • Page 123 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Fit supporting device - MP9-200 (10-222A)- . – Take up the weight of the engine/gearbox unit at the spindles.
  • Page 124 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Swivel the spring unit outwards- while doing so, press the drive shaft out of the gearbox mounting by hitting on it with a plastic hammer on the wedge - T10161- .
  • Page 125 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove the cap from the opening for the converter nuts. – Unscrew the 6 nuts -arrow- from the torque converter. To do so turn the crankshaft each time 60°.
  • Page 126 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 ♦ Hook - MP9-200/10- ♦ Adapter - MP9-200/18- ♦ Surface - T30119- ♦ Engine and gearbox jack - V.A.G 1383A- ♦...
  • Page 127 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unscrew earth strap -3-. – Detach electrical cables -1- and -2- at starter and expose.
  • Page 128 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove pendulum support -arrows A, B and C-. – Separate plug connections -1- and -2- at automatic gearbox.
  • Page 129 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unscrew nuts -arrows- at left steering joint. – Undo nuts from the holder of the front left vehicle level sender - G78- (when present on vehicle).
  • Page 130 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Install the gearbox mount - 3282- as follows: • Move the engine/gearbox jack - V.A.G 1383A- with gearbox mount - 3282- underneath the gearbox-1-.
  • Page 131 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Prevent the torque converter from falling off, e.g. using a wire -A-. Note The depiction of the torque converter and gearbox may vary.
  • Page 132 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Caution Touch an earthed object before working on the electrical com‐ ponents. Do not grab directly at the plug contacts or electronic components.
  • Page 133 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Seal the hoses of the ATF radiator with hose clamps - MP7-602 (3094)- .
  • Page 134 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Separate plug connections -1- and -2- at automatic gearbox. – Unscrew bracket for electrical cables from the lower starter fixing screw/gearbox.
  • Page 135 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Swivel the spring unit outwards- while doing so, press the drive shaft out of the gearbox mounting by hitting on it with a plastic hammer on the wedge - T10161- .
  • Page 136 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Screw in the support with bolts - VAS 3282/29- into the rear bore for pendulum support at the gearbox -1-.
  • Page 137 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Note Replace the self-locking nuts and screws when undertaking ♦ assembly work. Replace screws which have been tightened to a torquing angle ♦...
  • Page 138 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Tightening torques ⇒ “3.3.1 Tightening torques Octavia II”, page 134 ⇒ “3.3.2 Tightening torques Superb II”, page 136 ⇒...
  • Page 139 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Vehicles with 2.0 l/110 kW FSI engine Gearbox to engine Pos. Screw Piece M12 x 55...
  • Page 140 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Torque converter on the driver plate Component Tightening torque Torque converter to drive plate, 6 nuts...
  • Page 141 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Torque converter on the driver plate Component Tightening torque Torque converter to drive plate, 6 nuts...
  • Page 142 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Gearbox console to gearbox and gearbox mount Component Tightening torque Gearbox console -A- to gearbox,...
  • Page 143 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 3.3.4 Tightening torques Roomster Vehicles with 1.6 ltr./77 kW engine Gearbox to engine Pos. Screw...
  • Page 144 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Torque converter on the driver plate Component Tightening torque Torque converter to drive plate, 6 nuts...
  • Page 145 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Vehicles with 1.6 ltr./81 kW engine Gearbox to engine Pos. Screw Piece M12 x 55...
  • Page 146 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 3.3.6 Tightening torques Rapid Indie Vehicles with 1.6 ltr./77 kW engine Gearbox to engine Pos.
  • Page 147 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Torque converter on the driver plate Component Tightening torque Torque converter to drive plate, 6 nuts...
  • Page 148 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Torque converter on the driver plate Component Tightening torque Torque converter to drive plate, 3 nuts...
  • Page 149 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Torque converter on the driver plate Component Tightening torque Torque converter to drive plate, 3 nuts...
  • Page 150 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Attach gearbox to engine and gearbox mount - MP1-202- -arrows-. – The workshop crane can be used ⇒...
  • Page 151 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 ⇒ “4.1 Check the ATF level level and top up”, page 147 ⇒ “4.2 Change ATF or top up after repair”, page 152...
  • Page 152 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Shorten the vent pipe of the adapter for oil filling - VAS 6262A- – Shorten the vent pipe to the dimension -a-, so that it does not touch the bottom of certain ATF bottles.
  • Page 153 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 WARNING Wear safety goggles. – If an ATF temperature of 35 °C is achieved, unscrew the ATF inspection plug -A-.
  • Page 154 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Note Pay attention to all the notes and test conditions ♦ ⇒ page 147 The ATF filler tube -arrow- is no longer available on gearboxes ♦...
  • Page 155 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Screw in the adapter for ATF oil filling - VAS 6262/2- by hand in the location of the gearbox inspection plug -arrow 1- and connect adapter for oil filling - VAS 6262- or -VAS 6262A- .
  • Page 156 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Change ATF or top up after repair • Engine switched off. Special tools and workshop equipment required ♦...
  • Page 157 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unscrew the ATF inspection plug -A-. – Release the overflow tube -C- (5 mm Allen key) and drain re‐...
  • Page 158 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Screw in the adapter for ATF oil filling - VAS 6262/2- by hand in the location of the gearbox inspection plug -arrow 1- and connect adapter for oil filling - VAS 6262- or -VAS 6262 A- .
  • Page 159 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 ATF coolant circuit ⇒ “5.1 ATF radiator - Summary of components”, page 155 ⇒ “5.2 Removing and installing ATF radiator”, page 159 ATF radiator - Summary of components ⇒...
  • Page 160 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Fitting location of ATF radiator The peg -arrow B- must be positioned in the recess in the gearbox housing.
  • Page 161 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 5.1.3 ATF radiator - Summary of components Superb II for gearboxes with iden‐ tification characters KGV, KGU 1 - ATF radiator ❑...
  • Page 162 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 5.1.4 ATF radiator - Summary of components Octavia III, Yeti 1 - Gearbox housing 2 - O-ring ❑...
  • Page 163 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 5.1.5 ATF radiator - Fabia II, Rapid, Roomster 1 - Gearbox housing 2 - O-ring ❑...
  • Page 164 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 WARNING Observe measures when disconnecting and connecting the battery ⇒ Electrical System; Rep. gr. 27 .
  • Page 165 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Connect hoses of ATF radiator according to the markings onto the ATF radiator. Note Depending on the as-built configuration a small plastic tube is lo‐...
  • Page 166 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Seal the hoses of the ATF radiator with hose clamps - MP7-602 (3094)- .
  • Page 167 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unlock the plug connection -1- and pull out. – Unscrew screws -arrow-. – Undo the mounting bracket with the automatic gearbox control unit - J217- from the bearing and remove it upwards and out.
  • Page 168 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unscrew screws-arrows- and remove ATF radiator. Install Installation is carried out in the reverse order. Pay attention to the following: •...
  • Page 169 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 38 – Gears, control Removing and installing oil pan, oil filter, slide valve body and internal wiring looms ⇒...
  • Page 170 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 1 - ATF level check screw ❑ Replace gasket ring Pos. 2 ❑ Inspecting ATF level and if necessary topping ⇒...
  • Page 171 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 13 - Gearbox input r.p.m. sender - G182- ❑ with cable and 2-pin plug connection ❑...
  • Page 172 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Components at wiring loom of 8-pin plug 1 - Hydraulic pressure sender 1 for automatic gearbox - G193- ❑...
  • Page 173 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing – Remove the sound dampening system ⇒ Body Work; Rep. gr. 50 . – Position drip tray, e.g. -VAS 6208- under the gearbox.
  • Page 174 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Install overflow tube -C- (with 5 mm Allen key). – Top up with ATF and inspect ATF level ⇒...
  • Page 175 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing and installing the slide valve body Special tools and workshop equipment required ♦ Protective goggles...
  • Page 176 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Make a sketch by hand in the same way as for the illustration with all the solenoid valves and their plug connections and mark all the plugs with the corresponding colour.
  • Page 177 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unscrew the 3 screws -D- and -E-. Carefully disconnect the following plug connections: Note Plug connection -1- and plug connection -4- are not available as of 12.2004.
  • Page 178 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unhook wiring loom at bracket -C-. Note In case of damage of the plug connections (depending on the defective plugs), the wiring loom with 8-pin plug or the gearbox input r.p.m.
  • Page 179 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Note Observe when installing that the screws have different lengths ♦ and must be replaced.
  • Page 180 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Screw lengths and fitting position at the slide valve body • Wiring harnesses must not be trapped by the slide valve body, trapped cables must always be replaced ⇒...
  • Page 181 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Note If the cable -3- (for gearbox input rpm sender - G182- ) is too ♦...
  • Page 182 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Tighten nut to tightening torque ⇒ “1.2 Summary of components - oil pan, oil strainer, slide valve body, internal wiring looms”, page 165...
  • Page 183 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Caution Under certain circumstances an interchange of the plugs could lead to a destruction of the gearbox.
  • Page 184 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Secure plug connections -2- and -6- with screws M5 -D- at slide valve body.
  • Page 185 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Removing oil filter ⇒ “1.5 Removing and installing the oil filter”, page 170 – Remove the slide valve body ⇒...
  • Page 186 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 WARNING Observe measures when disconnecting and connecting the battery ⇒ Electrical System; Rep. gr. 27 .
  • Page 187 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing and installing the gearbox in‐ put r.p.m. sender - G182- Note ⇒ “2 Information and repair instructions for the automatic gearbox 09G”, page 12...
  • Page 188 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 1.10 Removing and installing the gearbox output r.p.m. sender - G195- Note ⇒ “2 Information and repair instructions for the automatic gearbox 09G”, page 12...
  • Page 189 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing, installing and setting mul‐ ti-function switch - F125- ⇒ “2.1 Removing and installing the multi-function switch F125 ”, page 185 ⇒...
  • Page 190 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Bend back the hooks of the circlip -2- using a screwdriver. Note If one or several hooks of the circlip break off by bending, the circlip must be replaced ⇒...
  • Page 191 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – The plug -5- is placed onto the multi-function switch. – Push selector lever control cable -1- onto the gearshift lever -6-, while ensuring that the selector lever control cable does not get kinked.
  • Page 192 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove gearshift lever -1-. – Loosen both screws -B-. Note Do not release the screws.
  • Page 193 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 39 – Final drive - differential Replace the flange shaft gasket rings ⇒ “1.1 Replacing the left flange shaft gasket ring”, page 189 ⇒...
  • Page 194 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Screw a sheet metal screw with a diameter of approx. 4 mm into the drilled hole of the gasket ring -arrow-.
  • Page 195 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing Note ⇒ “2 Information and repair instructions for the automatic gearbox 09G”, page 12 –...
  • Page 196 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Position pressure plate - T10177- in the middle on the shaft seal -A-. – Drive the new gasket ring up to the stop in the pressure plate;...
  • Page 197 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Replacing the gasket ring for the gearshift shaft ⇒ “2.1 Replacing the gasket ring for the gearshift shaft”, page 193 Replacing the gasket ring for the gear‐...

Table of Contents