Page 1 Service Workshop Manual Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 2011 ➤ , Yeti 2010 ➤ , Yeti 2011 ➤ Propshaft and rear final drive Edition 10.2018 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 2 Service List of Workshop Manual Repair Groups R e p a i r G r o u p 00 - Technical data 39 - Final drive - rear differential Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 3: Table Of Contents
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Contents 00 - Technical data ........... .
Page 4 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 5: Technical Data
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 00 – Technical data Safety instructions (SRL001289; Edition 10.2018) ⇒ “1.1 Safety precautions for working on vehicles with start-stop system”, page 1...
Page 6 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Risk of destruction of the electronic components when discon‐ necting the battery. •...
Page 7: Identification
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Identification ⇒ “2.1 Identification of rear final drive”, page 3 Identification of rear final drive ⇒...
Page 8 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Rear final drive 0AV -Arrow A- Part number of rear final drive -Arrow B- Identification characters rear final drive Note The identification characters do not appear on all final drives.
Page 9: Repair Instructions
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Repair instructions ⇒ “3.1 Rules of cleanliness”, page 5 ⇒ “3.2 General repair instructions”, page 5 ⇒...
Page 10: Seals And Sealing Rings
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 • Drained oil must not be refilled. Oil for rear final drive The final drive is filled with gear oil, which is available as a spare part ⇒...
Page 11 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Otherwise there is a danger of bolts shearing when subse‐ quently being removed.
Page 12: Technical Data
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Technical data ⇒ “4.1 Allocation gearbox - engine”, page 8 ⇒ “4.2 Filling capacity”, page 10 Allocation gearbox - engine ⇒...
Page 13 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Rear final drive 0BR (IV. generation of the four-wheel clutch) Engine 2.0 l/103 kW TDI CR 4.1.2...
Page 14: Filling Capacity
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Rear final drive 0CQ (generation IV or V of the four-wheel drive clutch) 2.0 l/125 kW TDI CR 2.0 l/125 kW TDI CR 2.0 l/103 kW TDI CR...
Page 15: Electrical Components
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Electrical components ⇒ “5.1 Fitting location summary - electrical components”, page 11 Fitting location summary - electrical components ⇒...
Page 16 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 3 - Diagnostic connection ❑ is located in the driver's footwell (left), next to the front flap control lever 4 - Switch for hand-brake control - F9- ❑...
Page 17 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 production date 11/2013, the generation V four-wheel drive clutch is installed. Assignment ⇒ Electronic Catalogue of Original Parts...
Page 18 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Four-wheel drive control unit - J492- Pump for four-wheel drive clutch - V181- Fitting location: pump for four-wheel drive clutch -2- is located on the rear final drive, in front (right) area.
Page 19 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 1 - Four-wheel drive control unit - J492- ❑ Removing and installing ⇒ “6.10.3 Removing and...
Page 20: Final Drive - Rear Differential
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 39 – Final drive - rear differential Propshaft ⇒ “1.1 Summary of components - propeller shaft”, page 16 ⇒...
Page 21 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 1 - Angle gearbox 2 - Screw ❑ Replace after disas‐ sembly ❑ 50 Nm + 90°...
Page 22 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 17 - Intermediate bearing ❑ removing ⇒ page 44 ❑ Fitting position ⇒ page 45 ❑...
Page 23 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 1.1.2 Summary of components - propshaft, Octavia II as of 06/2007 1 - Angle gearbox 2 - Screw ❑...
Page 24 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 1.1.3 Summary of components - propshaft, Superb II 1 - Angle gearbox 2 - Screw ❑...
Page 25: Removing And Installing Propshaft From Rear Final Drive
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 1.1.4 Summary of components - propshaft, Yeti 1 - Angle gearbox 2 - Screw ❑...
Page 26 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 ♦ Engine and gearbox jack , e.g. -V.A.G 1383/A- or -VAS 6931- •...
Page 27 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Loosen the screws -arrows- of the connections of the prop‐ shaft/rear final drive, but do not remove.
Page 28 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Unscrew screws -2- and -3- for pendulum support. – Unscrew screws -arrows- of the connections of the propshaft/ rear final drive.
Page 29 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Fit propshaft to rear final drive such that the markings -arrows- are in one plane.
Page 30: Removing And Installing Propshaft
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Removing and installing propshaft ⇒ “1.3.1 Removing and installing propshaft, Octavia II up to 05/2007”, page 26...
Page 31 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – After removing the heat shield screw on again by hand the intermediate bearing of the propshaft -arrow- with the screws -1-.
Page 32 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Check that the markings of the CV joint/propshaft arrows -A- and -B- are present. If not, mark them with colours.
Page 33 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Unscrew rear propshaft pipe with flexible disk and oscillation damper from rear final drive -arrows-.
Page 34 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Install the propshaft on the flange of the four-wheel drive clutch and on the flange of the angle gearbox in such a way that the markings -arrows- are on the same line.
Page 35 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Note If droning noises occur while driving, the following must be ♦ observed.
Page 36 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Unscrew intermediate bearing of propshaft from the vehicle -arrows-. – Mark the position of the propshaft with flexible disk to the out‐...
Page 37 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Note After unscrewing the fixing screw of the pendulum support at the gearbox, the engine/gearbox unit is slided ahead somewhat.
Page 38 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 • When re-installing, fit all parts of the propshaft marked rela‐ tively to each other in the same position.
Page 39 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Screw the pendulum support with new screws -arrow B- and -arrow C- onto the gearbox ⇒ Engine; Rep. gr. 10...
Page 40 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 • Before the removal, mark the position of all parts to each other.
Page 41 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Remove pendulum support from gearbox. to do so release the bolts -arrow B- and -arrow C-.
Page 42 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Unscrew intermediate bearing of propshaft from the vehicle -arrows-. – Guide propshaft towards the front. While doing so, slightly press the engine/gearbox assembly forwards.
Page 43 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Observe fitting location of the different collar screws. Screw Fitting location M10 x 30 with small collar ar‐...
Page 44 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 • When removing, do not let the propshaft »hang«, always sup‐ port it.
Page 45 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Note After unscrewing the fixing screw of the pendulum support at the gearbox, the engine/gearbox unit is slided ahead somewhat.
Page 46 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Note Do not tilt propshaft when removing, detach horizontally from ♦ centering stud of angular gearbox and from centering stud of rear final drive.
Page 47: Repairing Propshaft
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Screw the pendulum support with new screws -arrow B- and -arrow C- onto the gearbox ⇒ Engine; Rep. gr. 10 –...
Page 48 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Tighten warm-type clamp -A- Hose binding claw In case of repair assign the warm-type clamp via ⇒ Electronic catalogue of original parts .
Page 49: Removing And Installing The Front Flexible Disk
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Fitting position of the intermediate bearing The longest land -A- points in direction of travel -arrow- to the left.
Page 50: Removing And Installing The Rear Flexible Disk
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 1.5.2 Removing and installing front flexible disk, Octavia II as of 06/2007, Yeti The front flexible disk on the propshaft and the corresponding fix‐...
Page 51 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Remove heat shield -2-, to do so release the screws -1-. – After removing the heat shield screw on again by hand the intermediate bearing of the propshaft with the screws -1-.
Page 52 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Unscrew screws arrow -B- and arrow -C- of the pendulum support. •...
Page 53 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 • Do not tilt propshaft when removing, pull off horizontally from centering stud of rear final drive. The gasket ring/centering bushing -arrow- must not be damaged, otherwise the prop‐...
Page 54: ⇒ "1.1.1 Summary Of Components - Propshaft, Octavia Ii Up To
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Install the propshaft on the flange of the four-wheel drive clutch in such a way that the markings -arrows- are on the same line.
Page 55 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 • Do not bend the propshaft, only store extended and transport. • When removing, do not let the propshaft »hang«, always sup‐...
Page 56 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Unscrew rear propshaft pipe with flexible disk and oscillation damper from rear final drive -arrows-.
Page 57 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – With the aid of a 2nd mechanic, press the engine/gearbox unit forwards in -direction of arrow- and place a suitable wooden wedge -A- (around 50 mm thick) between the assembly carrier -B- and gearbox -C-.
Page 58: Summary Of Components - Propshaft, Octavia Ii As Of 06/2007
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 • The gasket ring -arrow- in the flange of the propshaft must not be damaged when removing and installing.
Page 59 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 • Do not bend the propshaft, only store extended and transport. • When removing, do not let the propshaft »hang«, always sup‐...
Page 60 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Unscrew rear propshaft pipe with flexible disk and oscillation damper from rear final drive -arrows-.
Page 61 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – With the aid of a 2nd mechanic, press the engine/gearbox unit forwards in -direction of arrow- and place a suitable wooden wedge -A- (around 50 mm thick) between the assembly carrier -B- and gearbox -C-.
Page 62: Summary Of Components - Propshaft, Superb
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 • The gasket ring -arrow- in the flange of the propshaft must not be damaged when removing and installing.
Page 63 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 • Before the removal, mark the position of all parts to each other.
Page 64 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Unscrew rear propshaft pipe with flexible disk and oscillation damper from rear final drive -arrows-.
Page 65 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – With the aid of a 2nd mechanic, press the engine/gearbox unit forwards in -direction of arrow- and place a suitable wooden wedge -A- (around 50 mm thick) between the assembly carrier -B- and gearbox -C-.
Page 66: Summary Of Components - Propshaft, Yeti
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 • The gasket ring -arrow- in the flange of the propshaft must not be damaged when removing and installing.
Page 67: Final Drive
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Final drive ⇒ “2.1 Summary of components - final drive”, page 63 ⇒ “2.2 Removing and installing the rear final drive”, page 65 Summary of components - final drive ⇒...
Page 68 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 ❑ Tightening torque ⇒ Chassis; Rep. gr. 42 ❑ Assignment ⇒ Electronic Catalogue of Original Parts 10 - Thrust plate ❑...
Page 69: Removing And Installing The Rear Final Drive
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Removing and installing the rear final drive ⇒ “2.2.1 Removing and installing final drive 02D/0AV, Octavia II”, page 65 ⇒...
Page 70 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – After removing the heat shield screw on again the intermediate bearing of the propshaft -arrow- with the screws -1- by hand until the intermediate bearing can be moved.
Page 71 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 When loosening and tightening, counterhold the propshaft on the rear final drive. – With the aid of a 2nd mechanic, press the engine/gearbox unit...
Page 72 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Remove cross member -1-. Continued for all vehicles – Remove anti-roll bar ⇒ Chassis; Rep. gr. 42 .
Page 73 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Unscrew fixing screw -arrow- from front bracket-final drive. – Slightly lower final drive and carefully pull out the engine and gearbox jack e.g.
Page 74 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Tightening torques Component Retaining strap for the heat shield of the fuel tank Propshaft to rear final drive ⇒...
Page 75 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Slacken the intermediate bearing of the propshaft from the body by approx. 4 turns -arrows-.
Page 76 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 When loosening and tightening, counterhold the propshaft on the rear final drive. – With the aid of a 2nd mechanic, press the engine/gearbox unit...
Page 77 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 So that the rear left vehicle level sensor - G76- -1- is not damaged.
Page 78 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Raise the rear final drive -A- -arrow 1- and slide it as far to the left as possible -arrow 2-.
Page 79 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Bring the final drive into the indicated position. – Raise the final drive and guide the rear bracket -arrows- above the assembly carrier, during this procedure ensure that there is adequate free access to the adjoining components.
Page 80 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Raise the rear final drive -A- -arrow 1- and slide it as far to the left as possible -arrow 2-.
Page 81 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Tighten the lower screw -arrow-. – Install propshaft on final drive and tighten.
Page 82: Assembly Carrier
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Assembly carrier ⇒ “3.1 Summary of components - assembly carrier”, page 78 ⇒ “3.2 Removing and installing rubber-metal bearing”,...
Page 83: Removing And Installing Rubber-Metal Bearing
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Removing and installing rubber-metal bearing ⇒ “3.2.1 Difference between the rubber-metal bearings”, page 79 ⇒...
Page 84 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Insert top rear rubber-metal bearing -A- and bottom rear rubber- metal bearing -B- Installation position of the stop washer -B- –...
Page 85 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 3.2.3 Replace front rubber-metal bearing at the rear final drive Special tools and workshop equipment required ♦...
Page 86 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Insert front top rubber-metal bearing -A- and bottom rear rubber- metal bearing -B- Installation position of front bottom rubber-metal bearing ♦...
Page 87: Sealing Rings
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Sealing rings ⇒ “4.1 Replacing left sealing ring”, page 83 ⇒ “4.2 Replacing right sealing ring”, page 84 ⇒...
Page 88: Replacing Right Sealing Ring
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Lightly oil new gasket ring at outside diameter and drive in with pressure plate - T10049- up to the stop, do not twist the gasket ring.
Page 89: Replacing Gasket Ring For Output Flange Of The Rear Final Drive
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Pull out gasket ring for flange shaft with ejection lever - MP3-418- .
Page 90 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Removing DANGER There is a risk that the vehicle will fall down off the lifting plat‐...
Page 91 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – With the aid of a 2nd mechanic, press the engine/gearbox unit forwards in -direction of arrow- and place a suitable wooden wedge -A- (around 50 mm thick) between the assembly carrier -B- and gearbox -C-.
Page 92 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 When pull the propshaft off the centering stud, make sure that the gasket ring -arrow- in the centring sleeve is not damaged.
Page 93 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Pull out gasket ring with ejection lever - MP3-418- -A-. Installing – Before installing, lightly oil outer diameter of new gasket ring and between the sealing lips with high-performance oil for four-wheel drive clutch .
Page 94: Axle Oil In Final Drive
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Axle oil in final drive ⇒ “5.1 Installation location overview - drain plug and check screw”, page 90 ⇒...
Page 95 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 ⇒ “5.1 Installation location overview - drain plug and check screw”, page 90 Check the oil level, drain and fill oil for the four-wheel drive clutch ⇒...
Page 96: Four-Wheel Drive Clutch
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Four-wheel drive clutch ⇒ “6.1 Summary of components - four-wheel drive clutch”, page 92 ⇒...
Page 97 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 1 - Screw ❑ 4 pieces ❑ 50 Nm 2 - Four-wheel drive clutch ❑...
Page 98 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 6.1.2 Summary of components - generation II four-wheel drive clutch, Octavia II 1 - Plate clutch ❑...
Page 99 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 11 - Oil filter ❑ for four-wheel drive clutch ❑ Removing and installing ⇒...
Page 100 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Structure of the plate clutch Plate clutch Plates cannot be removed. Outer rollers...
Page 101 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 1 - Screw ❑ 4 pieces ❑ 50 Nm 2 - Four-wheel drive clutch ❑...
Page 102 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 6.1.4 Summary of components - generation IV four-wheel drive clutch, Octavia II, Superb II, Yeti, up to 10/2013 1 - O-ring ❑...
Page 103 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 ❑ The cover must never be opened, risk of injuries! 11 - O-ring ❑...
Page 104 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 production date 11/2013, the generation V four-wheel drive clutch is installed. Assignment ⇒ Electronic Catalogue of Original Parts 1 - Sealing ring ❑...
Page 105 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 ❑ Replace after disassembly ❑ coat with high-performance oil for four-wheel drive clutch before inserting 10 - Pump for four-wheel drive clutch - V181- ❑...
Page 106: Summary Of Components - Four-Wheel Drive Clutch Control Unit
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Summary of components - four-wheel drive clutch control unit ⇒ “6.2.1 Summary of components - generation II four-wheel drive clutch control unit J492 , final drive 02D, 0AV, Octavia II”,...
Page 107 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 7 - Sealing ring ❑ in housing for four-wheel drive clutch ❑ coat with high-performance oil for four-wheel drive clutch before inserting ❑...
Page 108 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 production date 11/2013, the generation V four-wheel drive clutch is installed. Assignment ⇒ Electronic Catalogue of Original Parts...
Page 109: Functional Test Of Four-Wheel Drive Clutch
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 ❑ coat with high-performance oil for four-wheel drive clutch before inserting ❑ Replace after disassembly 8 - Sealing ring ❑...
Page 110: Checking Oil Level In The Four-Wheel Drive Clutch
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 ♦ Handbrake warning switch - F9- is defective. Functional test for closed four-wheel drive clutch Test conditions: •...
Page 111: Drain Off And Fill Oil For Four-Wheel Drive Clutch
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 • Vehicle on level ground. • Final drive in fitting position. The oil temperature can be increased by warming up the engine.
Page 112 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Unscrew drain plug -arrow- and drain all oil from the four-wheel drive clutch.
Page 113: Removing And Installing Oil Filter
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 When the four-wheel drive clutch is filled, the oil level is above the adapter -A-.
Page 114: Removing And Installing The Pump For Four-Wheel Drive Clutch
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Install O-ring -2- onto the oil filter carrier -1-. – Insert connecting spring -4- into the oil filter -3-.
Page 115 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Slightly lower the final drive, to do so the fixing screw must be released by approx.
Page 116 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Replace O-rings -1- and -2-. – Coat O-rings -1- and -2- thinly with high-performance oil for four-wheel drive clutch .
Page 117 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Disconnect plug -arrow- for the pump from the control unit. – Unclip the wiring harness -A- from the holders -arrows- and expose.
Page 118 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 6.7.3 Removing and installing V generation four-wheel drive clutch pump, rear final drive 0BR, Yeti from 11/2013 In Yeti vehicles with rear final drive 0BR, generation IV four-wheel drive clutch was installed up to production date 10/2013.
Page 119: Removing And Installing Four-Wheel Drive Clutch
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 • Replace O-rings -1- and -2-. • Coat O-rings -1- and -2- thinly with high-performance oil for four-wheel drive clutch before use.
Page 120 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 ♦ Counterholder - T10172- ♦ Adapter - T10172/5- • Rear final drive is installed.
Page 121 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Check if a marking (colour point) is present on the flexible disk/ oscillation damper and on the flange of the four-wheel drive clutch -arrows-.
Page 122 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 • Do not tilt propshaft when removing, pull off horizontally from centering stud of rear final drive. The gasket ring/centering bushing -arrow- must not be damaged, otherwise the prop‐...
Page 123 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Release oil check screw -B-. – Unscrew oil drain plug -arrow- and drain all oil from the four- wheel drive clutch.
Page 124 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Unscrew guide bars - T10093- and tighten screws -arrows- to specified tightening torque.
Page 125 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 production date 11/2013, the generation V four-wheel drive clutch is installed. Assignment ⇒ Electronic Catalogue of Original Parts •...
Page 126 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Check if a marking (colour point) is present on the flexible disk/ oscillation damper and on the flange of the four-wheel drive clutch -arrows-.
Page 127 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 • Do not tilt propshaft when removing, pull off horizontally from centering stud of rear final drive. The gasket ring/centering bushing -arrow- must not be damaged, otherwise the prop‐...
Page 128 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Release oil check screw -B-. – Unscrew oil drain plug -arrow- and drain all oil from the four- wheel drive clutch.
Page 129 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Unscrew guide bars - T10093- and tighten screws -arrows- to specified tightening torque.
Page 130 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 • Rear final drive is installed. Removing – Remove propshaft from rear final drive ⇒...
Page 131 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Insert four-wheel drive clutch -1- with guide bars - T10093- into the rear final drive and screw the guide bars into the holes in the final drive.
Page 132: Disassembling And Assembling Coupling
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Disassembling and assembling cou‐ pling ⇒ “6.9.1 Replacing generation II four-wheel drive clutch grooved ball bearing, final drive 02D, 0AV, Octavia II”, page 128...
Page 133 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Separate exhaust system at the clamping sleeve and remove bracket for the exhaust system from the assembly carrier ⇒...
Page 134 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Unscrew propshaft with flexible disk and oscillation damper from rear final drive -arrows-.
Page 135 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Support propshaft. DANGER There is a risk that the vehicle will fall down off the lifting plat‐...
Page 136 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Pull out gasket ring with ejection lever - MP3-418- . – Remove the four-wheel drive clutch ⇒...
Page 137 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Press on new grooved ball bearing up to the stop. A - Pressure plate - MP3-407-...
Page 138: Removing And Installing Control Unit
Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Press on cardan shaft flange. – Then screw in new nut using locking agent - D 000 600- and tighten.
Page 139 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Removing When removing the control unit -1-, the cover -2- and the disc spring -5- are removed together.
Page 140 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Pull gasket ring for control valve for opening degree of cou‐ pling - N373- -arrow- out of the housing.
Page 141 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Fit new cover -5- onto the control unit -6-. – Insert pressure sensor -4- with disc spring into the new cover -5- and press onto the plug connection.
Page 142 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – Release screws -arrows-. • Ensure that no parts fall down when removing the control unit.
Page 143 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 – First moisten the gasket ring -1- with high-performance oil for four-wheel drive clutch and position onto the control valve for opening degree of coupling - N373- .
Page 144 Octavia II 2004 ➤ , Octavia II 2010 ➤ , Superb II 2008 ➤ , Superb II 20 ... Propshaft and rear final drive - Edition 10.2018 Removing – Disconnect plug connections -B- and -C- from four-wheel drive control unit - J492- -A-.

Skoda Octavia II 2004 Workshop Manual

Quick Links

Related Manuals for Skoda Octavia II 2004

Summary of Contents for Skoda Octavia II 2004

This manual is also suitable for:

Table of Contents