8 - Connecting rod bearing cap
❑ Check fitting position
❑ cracked cover fits only in one position at the relevant conrod
9 - Oil spray jet
❑ for cooling pistons
10 - 25 Nm
❑ replace without sealant
11 - Conrod bolt, 30 Nm + torque a further + 90° (
❑ replace
❑ Oil threads and contact surface.
Checking piston ring gap
Special tools and workshop equipment required
♦ Feeler gauges
– Insert ring at right angles from above down into lower cylinder
bore, about 15 mm away from edge of cylinder. To insert use
piston without rings.
Piston ring
(dimensions in mm)
1st compression ring
2nd compression ring
Oil scraper ring
Checking ring-to-groove clearance
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Special tools and workshop equipment required
♦ Feeler gauges
– Clean before inspecting the annular grooves of the piston.
2.0/100; 103 kW TDI PD Engine - Edition 01.2018
1
/ 4 turn)
New
Wear limit
0.20 - 0.40
1.00
0.20 - 0.40
1.00
0.25 - 0.50
1.00
Octavia II 2004 ➤ , Octavia II 2010 ➤
3. Crankshaft, Piston and Conrod
65