Canon imagePRESS 1135 Series Service Manual
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Canon imagePRESS 1135 Series Service Manual

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Table of Contents

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December 13, 2014
Revision 3
imagePRESS 1135+/1125+/1110+ Series
imagePRESS 1135/1125/1110 Series
Service Manual
Product Overview
Technology
Periodical Service
Parts Replacement and Cleaning
Adjustment
Troubleshooting
Error Code
Service Mode
Installation
Appendix
1
2
3
4
5
6
7
8
9

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Summary of Contents for Canon imagePRESS 1135 Series

  • Page 1 December 13, 2014 Revision 3 imagePRESS 1135+/1125+/1110+ Series imagePRESS 1135/1125/1110 Series Service Manual Product Overview Technology Periodical Service Parts Replacement and Cleaning Adjustment Troubleshooting Error Code Service Mode Installation Appendix...
  • Page 2 This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may changes in the contents of this manual over a long or short period, Canon will issue a new not be copied, reproduced or translated into another language, in whole or in part, without the edition of this manual.
  • Page 3 Explanation of Symbols The following rules apply throughout this Service Manual: The following symbols are used throughout this Service Manual. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of Symbols Explanation Symbols...

  • Page 4: Table Of Contents

    Contents Safety Precautions Sectional View ---------------------------------------------------------------------1-28 Operation ---------------------------------------------------------------------- 1-29 Laser Safety --------------------------------------------------------------------0-2 Power Supply Switches ---------------------------------------------------------1-29 Handling of Laser System --------------------------------------------------0-2 Control Panel ----------------------------------------------------------------------1-30 Turn power switch ON -------------------------------------------------------0-3 Additional Function Mode (Mode for User Administrator)---------------1-31 Points to Note About Turning Off the Main Power Switch ----------0-3 Safety of Toner -----------------------------------------------------------------0-4 Technology About Toner ------------------------------------------------------------------------- 0-4...
  • Page 5 Buffer Delivery Area Control/Function ------------------------------------- 2-128 Overview -------------------------------------------------------------------------- 2-182 Duplexing Area Function/Control ------------------------------------------- 2-133 Settings procedures ------------------------------------------------------------ 2-183 Escape Area Control/Function ----------------------------------------------- 2-135 FAQ --------------------------------------------------------------------------------- 2-187 Servicing work ------------------------------------------------------------------- 2-136 Troubleshooting guide --------------------------------------------------------- 2-189 MEAP ------------------------------------------------------------------------ 2-140 Service cautions ----------------------------------------------------------------- 2-193 Checking the Operating Environment ------------------------------------- 2-140 Periodical Service Setting Up the Network ------------------------------------------------------- 2-143...
  • Page 6 Removing Secondary Transfer Outer Unit ----------------------------------4-86 Removing Primary Charging Wire (right) Slider ------------------------- 4-163 Removing Patch Sensor Unit --------------------------------------------------4-88 Replacing Primary Charging Wire (right) --------------------------------- 4-165 Removing Registration Unit ----------------------------------------------------4-91 Removing Primary Charging Wire (left) Pad Holder ------------------- 4-169 Removing Registration Front Guide Unit -----------------------------------4-94 Removing Primary Charging Wire (left) Slider --------------------------- 4-171 Caution about the Disassembly of Fixing Assembly ---------------------4-96 Replacing Primary Charging Wire (left) ----------------------------------- 4-173...
  • Page 7 Removing Fixing Web Unit --------------------------------------------------- 4-273 Cleaning Buffer Delivery Unit (5 hundred thousand sheet) ---------- 4-327 Removing Fixing Web --------------------------------------------------------- 4-274 Removing Duplex Decurler Belt Unit --------------------------------------- 4-332 Removing Fixing Web Roller ------------------------------------------------- 4-278 Removing Duplexing Decurler Belt ----------------------------------------- 4-334 Removing Fixing Roller -------------------------------------------------------- 4-279 Removing Deck Separation Pad (Right) / Removing Fixing Roller Bearing -------------------------------------------- 4-279...
  • Page 8 Removing Registration Duplex Driver PCB ------------------------------ 4-379 Dark image (edge on "13 x "19 inch paper) --------------------------------- 6-8 Removing Secondary Transfer Static Eliminator PCB----------------- 4-380 Splash (trailing edge of halftone) ---------------------------------------------- 6-9 Removing the ITB Driver PCB ----------------------------------------------- 4-381 Density loss due to excessive transfer (2nd side) ------------------------6-10 Removing Fixing High-Voltage PCB --------------------------------------- 4-382 Mottled image (2nd-side) ------------------------------------------------------- 6-11 Removing Fixing Main Driver PCB ----------------------------------------- 4-383...
  • Page 9 Color Image Reader-L1 (Reader + DADF) ------------------------------- 7-167 COUNTER ------------------------------------------------------------------------ 8-326 POD Deck-C1 / Secondary POD Deck-C1 ------------------------------- 7-168 FEEDER --------------------------------------------------------------------- 8-422 Multi Drawer Document Insertion Unit-A1 -------------------------------- 7-172 DISPLAY -------------------------------------------------------------------------- 8-422 Professional Puncher-B1 / Professional Puncher ADJUST --------------------------------------------------------------------------- 8-423 Integration Unit-A1 -------------------------------------------------------------- 7-174 FUNCTION ----------------------------------------------------------------------- 8-424 High Capacity Stacker-E1 ---------------------------------------------------- 7-176...
  • Page 10 Removing the transportation packing member of the process unit --9-20 Checking the Contents ----------------------------------------------------------9-78 Installing the developing assembly -------------------------------------------9-23 Check Items when Turning OFF the Main Power-------------------------9-78 Removing the transportation packing member of the ITB unit --------9-32 Installation Procedure (Connecting to Host Machine) -------------------9-79 Removing the packing member of the waste toner container ---------9-35 Installation Procedure (Connecting to POD Deck / Removing the packing member of the deck--------------------------------9-35...
  • Page 11 Checking the Contents -------------------------------------------------------- 9-123 General Circuit Diagram (28/34) -------------------------------------------- 10-33 Power OFF of the Host Machine -------------------------------------------- 9-124 General Circuit Diagram (29/34) -------------------------------------------- 10-34 Installation procedure ---------------------------------------------------------- 9-124 General Circuit Diagram (30/34) -------------------------------------------- 10-35 General Circuit Diagram (31/34) -------------------------------------------- 10-36 Appendix General Circuit Diagram (32/34) -------------------------------------------- 10-37 General Circuit Diagram (33/34) -------------------------------------------- 10-38...

  • Page 12: Safety Precautions

    Safety Precautions ■ Laser Safety ■ Handling of Laser System ■ Turn power switch ON ■ Points to Note About Turning Off the Main Power Switch ■ Safety of Toner ■ Notes When Handling a imagePRESS Lithium Battery 1135+/1125+/1110+ Series ■...

  • Page 13: Laser Safety

    Laser Safety Since radiation emitted inside the machine is completely confined within protective housings, external covers and interlock switches, the laser beam cannot escape from the machine during any phase of user operation. Therefore this machine is classified in Class 1 laser products that are regarded as safe during normal use according to International Standard IEC60825-1.

  • Page 14: Turn Power Switch

    Turn power switch ON Points to Note About Turning Off the Main Power Switch The machine is equipped with 2 power switches: main power switch and control panel power When the main power switch is turned OFF, be sure to press the power switch of the control switch.

  • Page 15: Safety Of Toner

    Safety of Toner Notes When Handling a Lithium Battery About Toner The machine's toner is a non-toxic material made of plastic, iron, and small amounts of dye. RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS. Do not throw toner into fire.

  • Page 16: Product Overview

    Product Overview ■ Product Lineup ■ Features ■ Service features ■ External and Internal views ■ Operation Product Overview...

  • Page 17: Main Unit

    Product Overview > Product Lineup > Pickup and delivery system options > Options for each model (main options) Product Lineup Pickup and delivery system options ■ Options for each model (main options) Main unit • There are two main groups of pickup and delivery options, depending on the communication I/F used.
  • Page 18 Product Overview > Product Lineup > Pickup and delivery system options > Required options and conditions C. imagePRESS 1110 /1110+ IPC communication option (overseas only) Product Name Required options / conditions, etc. Tab Feeding Attachment-E1 Main unit, POD Deck-C1, Secondary POD Deck-C1, Multi Drawer Paper Folding Unit-F1 : IPC I/F Document Insertion Unit-A1 option.
  • Page 19 Product Overview > Product Lineup > Pickup and delivery system options > Required options and conditions ● Delivery system options Product Name Required options / conditions, etc. Saddle Finisher-AK2 There is no particular required options and conditions Product Name Required options / conditions, etc. Saddle: B5 to 13"...

  • Page 20: Image Scanning System Options

    Product Overview > Product Lineup > Image scanning system options > Required options and conditions Image scanning system options Product Name Required options / conditions, etc. Glue-A2 Perfect binder option ■ Required options and conditions Staple-N1 Plain staple cartridge. Finisher-AK1 option Staple-P1 Saddle staple cartridge.

  • Page 21: Function Extension System Option

    Product Overview > Product Lineup > Function extension system option > Required options and conditions Function extension system option Product Name Required options / conditions, etc. System Upgrade RAM-B1 Color scan of 600 dpi resolution is necessary to load Color Image ■...
  • Page 22 Product Overview > Product Lineup > Function extension system option > Required options and conditions ● License product When installing the unit, follow the instructions in the accessory license document and obtain a license number. Enter the license number into the main unit. This will activate the functionality.

  • Page 23: Features

    Product Overview > Service features > SITUATION Mode > Features Features Service features Product features SITUATION Mode SITUATION mode has been newly added to improve workability and searchability of on-site Developing Lasers technicians. -New toner+twin developing -1200 dpi print -Gradation density correction This mode makes it possible to easily use the service mode appropriate for the scene at the High image Quality High image Quality...

  • Page 24: Version Upgrade Workability Up

    Product Overview > Service features > Jam/ error code display specifications > Service advantages Version upgrade workability up Jam/ error code display specifications Almost all options (*) upgrade can be executed via host machine. Jam codes: Version upgrade use SST(Service Support Tool) as usual. When a jam occurs, the window* will show the [Jam code] and the [Error location code].

  • Page 25: Use Of New Connectors

    Product Overview > Service features > Use of new connectors > Features 1-10 Use of new connectors ■ Location Code DISPLAY>JAM Some connectors on controller boards now use a new connector construction. imagePRESS 1135 / 1135+ imagePRESS Device DISPLAY>ERR /1125 / 1125+ 1110 /1110+ - / 1110 /1110+ - IPCoption...

  • Page 26: Main Unit Specifications

    Product Overview > Service features > Main unit specifications 1-11 Main unit specifications Ozone Initially: 0.01 ppm or less avr. After 1,000,000 prints: 0.35 ppm or less avr. Rated power supply see Chapter 1, "Power supply specifications." Host machine installation method Console type Maximum power consumption JPN: 3900W or less + 1700W or less...

  • Page 27: Power Supply Specifications

    Product Overview > Service features > Power supply specifications 1-12 Power supply specifications 200V 200V,208V Japan North America EUR/Asia/AUS Power supply source Product Name (No. of cables) V(V) I(A) V(V) I(A) V(V) I(A) imagePRESS 1135 / Power socket (2) 220-240 7 1135+ /1125 / 1125+ / 6-15P 6-15P...

  • Page 28: Weight And Size

    Product Overview > Service features > Productivity (Printing Speed) 1-13 Weight and Size Productivity (Printing Speed) The following charts show the productivity of each model. Weight Width Depth Height The values in the charts are calculated under the environment with 20 (or higher) degrees Product Name approx.
  • Page 29 Product Overview > Service features > Productivity (Printing Speed) > imagePRESS 1135 / 1135+ (2/3) 1-14 ■ imagePRESS 1135 / 1135+ (1/3) ■ imagePRESS 1135 / 1135+ (2/3) Productivity (ppm) Productivity (ppm) Plain Plain Thick Thick Embossed Coated Feeding Width Feeding Width Vellum...
  • Page 30 Product Overview > Service features > Productivity (Printing Speed) > imagePRESS 1125 / 1125+ (1/3) 1-15 ■ imagePRESS 1135 / 1135+ (3/3) ■ imagePRESS 1125 / 1125+ (1/3) Productivity (ppm) Productivity (ppm) Coated Coated Coated Coated Coated Plain Plain Thick Thick Feeding Width...
  • Page 31 Product Overview > Service features > Productivity (Printing Speed) > imagePRESS 1125 / 1125+ (3/3) 1-16 ■ imagePRESS 1125 / 1125+ (2/3) ■ imagePRESS 1125 / 1125+ (3/3) Productivity (ppm) Productivity (ppm) Embossed Coated Coated Coated Coated Coated Coated Feeding Width Feeding Width...
  • Page 32 Product Overview > Service features > Productivity (Printing Speed) > imagePRESS 1110 /1110+ (2/3) 1-17 ■ imagePRESS 1110 /1110+ (1/3) ■ imagePRESS 1110 /1110+ (2/3) Productivity (ppm) Productivity (ppm) Embossed Plain Plain Thick Thick Coated Feeding Width Feeding Width Bond Vellum paper1 paper1...

  • Page 33: Productivity (Printing Speed)

    Product Overview > Service features > Productivity (Printing Speed) > imagePRESS 1110 /1110+ (3/3) 1-18 ■ imagePRESS 1110 /1110+ (3/3) Aforementioned productivity may not be achieved 100% depending on the connected pickup/ delivery options. Refer to the next table. Productivity (ppm) Coated Coated Coated...

  • Page 34: Paper Types

    Product Overview > Service features > Paper Types 1-19 Paper Types Followings are the supported paper types. Refer to the following list for non-standard paper Size Feeding direction (mm) Width direction (mm) Non-standard 1-1 364.0 - 487.7 320.1 - 330.2 Non-standard 1-2 279.4 - 363.9 Non-standard 1-3...
  • Page 35 Product Overview > Service features > Paper Types > Pickup 1-20 ■ Pickup *1: As for the deck of this main unit, over 256g/m coated paper is not supported. Insertion Insertion Main Multi Multi Multi Unit Unit Type (g/m Size Body Insertion Insertion...
  • Page 36 Product Overview > Service features > Paper Types > Delivery : Finisher / Saddle Finisher 1-21 ■ Delivery : Finisher / Saddle Finisher *1 :Thick paper (210 - 256, 257 - 300 g/m ), Recycled paper (210 - 256 g/m ), Single-side coated (210 - 256, 257 - 300 g/m ), Double-side coated (210 - 256, 257 - 300 g/m ), Vellum paper (80 - 105,...
  • Page 37 Product Overview > Service features > Paper Types > Delivery : Finisher / Saddle Finisher 1-22 Finisher Upper tray Saddle Punch unit Paper folding unit Upper tray Lower tray Lower tray tray Type (g/m Size ο ο ο *1 (3-hole ο...
  • Page 38 Product Overview > Service features > Paper Types > Delivery : Finisher / Saddle Finisher 1-23 Finisher Upper tray Saddle Punch unit Paper folding unit Upper tray Lower tray Lower tray tray Type (g/m Size ο A-LTRR ο *1 × ο...
  • Page 39 Product Overview > Service features > Paper Types > Delivery : Finisher / Saddle Finisher 1-24 Finisher Upper tray Saddle Punch unit Paper folding unit Upper tray Lower tray Lower tray tray Type (g/m Size Non- standard × × × ×...
  • Page 40 Product Overview > Service features > Paper Types > Delivery : Finisher / Saddle Finisher 1-25 Finisher Upper tray Saddle Punch unit Paper folding unit Upper tray Lower tray Lower tray tray Type (g/m Size Non- standard × × × ×...
  • Page 41 Product Overview > Service features > Paper Types > Delivery : High Capacity Stacker 1-26 ■ Delivery : High Capacity Stacker Stacker Sample tray Stack tray Bypass Type (g/m Size Reverse Straight Straight Straight delivery delivery delivery delivery delivery Shift delivery (FD) (FD)

  • Page 42: External And Internal Views

    Product Overview > External and Internal views > External View > Inner Covers 1-27 External and Internal views ■ Inner Covers [17] External View [21] [20] [16] ■ Outer Covers [19] [18] [16] Parts Name (Front side) [15] [17] [14] Upper right cover1 [13] [12]...

  • Page 43: Sectional View

    Product Overview > External and Internal views > Sectional View 1-28 Sectional View ■ Switches, I/F, others Main power switch Photosensitive drum (Front side) Pre-primary transfer Laser IITB charging Hopper scanner cleaning Primary Control panel assembly assembly unit unit unit charging Drum Developing...

  • Page 44: Operation

    Product Overview > Operation > Power Supply Switches > How to power ON/ OFF, and precautions to be observed (main unit/ optional devices) 1-29 Operation ● Power OFF Switch off the Option first, then host machine. Refer to the next page for detail procedure. Precautions when turning OFF the main power supply switch Power Supply Switches Even if the main unit is not carrying out any visible operations, such as printing, etc., the HDD...

  • Page 45: Control Panel

    Product Overview > Operation > Control Panel 1-30 Control Panel When executing shutdown, the inner machine is doing cool down period. It is to prevent image troubles, such as toner deterioration or coagulation that can cause the image's color become pale, the image flow, etc. The time necessary for shut down process is longest 60 minutes.If shutdown processing is executed, main power supply will automatically switch off.

  • Page 46: Additional Function Mode (Mode For User Administrator)

    Product Overview > Operation > Additional Function Mode (Mode for User Administrator) 1-31 Additional Function Mode (Mode for User Administrator) Item Setting Value Image Location Adjustment The machine provides adjustment function so the user administrator can improve output Test Print quality (image quality, gradation, etc).
  • Page 47 Product Overview > Operation > Additional Function Mode (Mode for User Administrator) 1-32 ● Device Management Settings Item Setting Value Set/adjustment mode to obtain the best print result even if some parts deterioration occurs Pre-transfer Toner Charge Adjustment -5.0 to +10.0 (0.0) due to environment change (temperature, humidity), or other endurance.
  • Page 48 Product Overview > Operation > Additional Function Mode (Mode for User Administrator) 1-33 ● Adjustment/Cleaning Item Settings Zoom Fine Adjustment*1 X, Y: -1.0% to +1.0%, in 0.1% increments; (0.0%) Saddle Stitch Position Adjustment*1 All paper sizes: -2.00 mm to +2.00 mm, in 0.25 mm increments;...

  • Page 49: Technology

    Technology ■ Basic Configuration ■ Controller System ■ Laser Control System ■ Image Formation System ■ Fixing System ■ Pickup / Feed System ■ MEAP ■ eM Controller-E1 Technology...

  • Page 50: Functional Configuration

    Technology > Basic Configuration > Functional Configuration > Basic sequence Basic Configuration ■ Basic sequence ● Sequence at Power-On Functional Configuration • Reader Main power switch ON The machine may broadly be divided into the following functional system blocks; document exposure system block, controller system block, laser exposure system block, image SREADY SSTBY...
  • Page 51 Technology > Basic Configuration > Functional Configuration > Basic sequence ● Print sequence Period Definition Definition • Reader SREADY An interval in which the shading correction is executed after the Start (Scanner Ready) key is pressed. Start Key ON SSTBY An interval between the completion of the shading correction and SSTBY SREADY...

  • Page 52: Controller System

    Technology > Controller System > Overview > Specification Controller System ■ Specification ● Main controller PCB 1 Overview Item Description 1.86 GHz Controller system controls the various loads to convert the image data sent from the external Image Memory (SD-RAM) Capacity: 512MB (standard), 1GB (maximum) device etc.
  • Page 53 Technology > Controller System > Overview > Product Configuration ■ Product Configuration PCB name Indicator Function Main controller PCB 1 PCB34 System control/memory control ● Main Controller [1-1] Network connector Ethernet interface (10/100BASE-T/1000BASE-T*1) *1: If using 1000BASE-T, use the twist pair [1] Main controller PCB 1 cable that supports the enhanced category 5 (CAT5e).
  • Page 54 Technology > Controller System > Overview > Startup Sequence ■ Startup Sequence While CPU1 and CPU2 are reading the system software from HDD to SDRAM and executing the startup sequence including hardware initialization, following screen is displayed and System software that controls the host machine is stored on HDD. progress status is shown on the progress bar.

  • Page 55: Controls

    Technology > Controller System > Controls > Control Panel Control Controls ■ Control Panel Control Control panel consists of the following PCBs and LCD display. ■ Overview Item Control Detail Reference Main controller PCB Control panel control Convert the image data input from the external device or p.
  • Page 56 Technology > Controller System > Controls > Image Processing Control ■ Image Processing Control ● Reader Unit Input Image Processing The image data read by the CCD unit is processed by the main controller PCB. ● Overview The following shows the flow of images in relation to the machine's functions: Reader unit Other iR machine Main controller PCB...
  • Page 57 Technology > Controller System > Controls > Image Processing Control ● Printer unit Output Image Processing ● Compression/Extension/Editing Block The main controller processes the image data coming from the reader unit for output to the Overview printer unit. Here, image data is processed for compression, extension, and editing. Main controller PCB Main controller PCB Reader unit...
  • Page 58 Technology > Controller System > Controls > Image Processing Control 2-10 Flow of Image Data According to Copy Functions Flow of Image Data for the Box Function The following is the flow of image data when the Copy Function is in use: The following is the flow of image data when the Box function is in use: Reader unit Reader unit...
  • Page 59 Technology > Controller System > Controls > Image Processing Control 2-11 Flow of Image Data for the SEND Function Flow of Image Data for the PDL Function The following is the flow of image data when the SEND function is in use: The following is the flow of image data when the PDL function is in use: Ethernet Reader unit...
  • Page 60 Technology > Controller System > Controls > Counter Control 2-12 ■ Counter Control <Code description> Large : Large size paper (if the width in paper feed direction is over 364mm/count up x1) Overview Small : Small size paper (if the width in paper feed direction is 364mm or less) There are various counters on this machine depending on the destinations.
  • Page 61 Technology > Controller System > Controls > Fan Control 2-13 ■ Count Up Timing ■ Fan Control Timing of count up differs depending on the delivery position of single/double-sided, installed Name Role Error Code machine type. Developing cooling fan To cool the developing assembly E804-0001 1.
  • Page 62 Technology > Controller System > Controls > Fan Control 2-14 Name Role Error Code Name Role Error Code FM25 Fixing duct suction fan To suction air around the fixing E804-0025 FM804 Air floatation fan 1 To separate paper assembly FM805 Air floatation fan 2 To separate paper FM27...
  • Page 63 Technology > Controller System > Controls > Fan Control 2-15 Process Unit Pre-Registration FM60 FM18 FM27 FM46 FM31 FM30 FM29 Fixing Feed FM28 Duplex Secondary thanster FM20 FM19 FM802 FM803 Fixing Assembly FM806 FM801 FM804 FM57 Pickup FM805 FM56 FM59 FM63 FM58 FM66...
  • Page 64 Technology > Controller System > Controls > Fan Control 2-16 Initial During Jam/ Door Power In sleep Name Standby rotation copy error open save mode Developing Half- Full- Full- Half- Stop Stop Stop cooling fan speed speed speed speed Pre-primary Full- Full- Full-...
  • Page 65 Technology > Controller System > Controls > Fan Control 2-17 Initial During Jam/ Door Power In sleep Name Standby rotation copy error open save mode Pre-primary Full- Full- Full- Half- FM22 transfer exhaust Stop Stop Stop speed speed speed speed Fixing duct Full- Full-...
  • Page 66 Technology > Controller System > Controls > Fan Control 2-18 Power Control Function Main AC driver All-night3.3V Main controller All-night power 3.3V Terminal base Outlet RMT_sys Outlet Leakage Noise Fuse2 For deck 800W breaker filter RMT_eng RMT_rcon Fuse3 For FIN 800W Relay board Leakage Noise...
  • Page 67 Technology > Controller System > Controls > Backup Battery 2-19 ■ Protective Function ■ Backup Battery DC power PCB of the host machine and the power PCB of options have the overcurrent Main controller PCB of the host machine has one lithium battery as a data backup battery in protective function and the abnormal high voltage protective function to prevent the power case of power failure or disconnection of the power plug.
  • Page 68 Technology > Controller System > Controls > Security Function (Certificate/Secret Key/Password/ PIN) 2-20 ■ Power Save Function Sign-On H) • Unsent documents (documents for scheduled transmission and reserved transmission) ● Standby Mode • Job logs All the power is distributed and the machine may be operating or able to start operation •...
  • Page 69 Technology > Controller System > Controls > Security Function (Certificate/Secret Key/Password/ PIN) 2-21 Storage Backup Data Type Function Name of Data Location Availability SRAM Password/ Network User name and password for client in Proxy authentication SRAM Password/ Network Login password for Netware print server SRAM Password/ Network...

  • Page 70: Service Operation

    Technology > Controller System > Service Operation > Points to note when servicing 2-22 Service Operation Parts name Operation Reference Make sure to perform system download. ■ When replacing the parts Perform the following operations. Be sure to get an approval from the user beforehand.

  • Page 71: Laser Control System

    Technology > Laser Control System > Overview 2-23 Laser Control System Main controller Overview Video signal In laser control system, DC controller executes the laser scanning in accordance with the DC controller video signal sent from the main controller and emits the laser on the photosensitive drum. This machine has the 4 lasers to support high-speed printing and executes 4-line laser scanning simultaneously.
  • Page 72 Technology > Laser Control System > Overview > Parts configuration 2-24 ■ Specification Item Description Wave length 660 to 680nm Laser type Red color laser Laser intensity 25mW Number of laser light 4 beams Resolution 1200dpi Motor type Brushless motor Number of motor rotation Approx.

  • Page 73: Various Controls

    Technology > Laser Control System > Various Controls > Laser ON/OFF Control 2-25 Various Controls ■ Laser ON/OFF Control Purpose ON/OFF laser beam reacting to the combinations of Laser control signal. ■ Overview Execution timing After power ON Items Operation description Operation DC Controller switches 4 modes (Forcible OFF Mode, APC Mode, Print Laser ON/OFF Control...
  • Page 74 Technology > Laser Control System > Various Controls > Main scanning synchronous control 2-26 ■ Main scanning synchronous control Purpose To align the write start position in main scanning direction Execution timing Per 1 scan Execution time Approx. 7.5µs Operation 1) DC controller forcibly emits the laser diode of LaserA on the laser driver PCB by setting the Laser control signal of LaserA to APC mode.
  • Page 75 Technology > Laser Control System > Various Controls > APC control 2-27 ■ Sub scanning synchronous control Print command Purpose To align the write start position in sub scanning direction. Image reference Execution timing Per printing sensor (PS41/PS42) Execution time Approx 16ms Operation 1) When the leading edge of paper reaches the image reference sensor...
  • Page 76 Technology > Laser Control System > Various Controls > Laser scanner motor control 2-28 ■ Laser scanner motor control Error Code • E110-000X Scanner motor error1 Purpose To rotate the scanner mirror by the specified speed. When an error occurs on activating scanner mortor (FG control) Execution timing At power-ON, per printing •...
  • Page 77 Technology > Laser Control System > Various Controls > Laser shutter control 2-29 ■ Laser shutter control Laser driver Purpose Enable laser to emit in machine. Execution timing After power ON. Summary This machine has the function to enable laser to emit in machine during marketing service working.

  • Page 78: Work Of Service

    Technology > Laser Control System > Work of service > Points to note about service 2-30 Work of service ■ When replacing the components None ■ Periodical service When durability period comes, change or clean the components. Item Component name Cleaning reference measure Periodically replaced...

  • Page 79: Image Formation System

    Technology > Image Formation System > Overview > Specifications 2-31 Image Formation System ■ Specifications Item Function Overview Photosensitive drum Material A-Si Drum diameter φ108 This machine forms a toner image by magnetic one-component developing. Cleaning Cleaning blade It uses new technologies of a twin developing method to ncrease development efficiency and Process speed 665mm/sec an intermediate transfer method to support high-speed printing of thin paper.
  • Page 80 Technology > Image Formation System > Overview > Part Configuration 2-32 ■ Part Configuration ● Process Unit ● General Configuration Laser Toner feed screw Magnet roller Potential sensor Primary charging unit Blade Primary charging wire Grid wire Toner container Pre-exposure LED (LED1) Drum cleaning blade Toner supply unit Drum cleaning...
  • Page 81 Technology > Image Formation System > Overview > Part Configuration 2-33 ● Transfer unit ● Waste Toner Feed Unit Primary chargig roller Process unit Patch sensor Static eliminator < Back view > Drum cleaning unit ITB cleaning unit ITB cleaning unit ITB drive roller ITB cleaning Waste toner feed screw...
  • Page 82 Technology > Image Formation System > Overview > Drive Configuration 2-34 ■ Drive Configuration ● Transfer unit ● Process Unit PS160 PS161 PS124 PS17 PS127 F-2-42 ITB motor F-2-41 ITB steering motor Developing cylinder drive motor Secondary transfer external roller engage/disengage motor Developing stirring motor Patch sensor shutter solenoid Primary charging wire cleaning motor...
  • Page 83 Technology > Image Formation System > Overview > Drive Configuration 2-35 ● Toner Supply unit ● Waste Toner Feed Unit PS128 PS129 PS130 PS131 PS132 PS133 PS153 PS152 PS136 PS137 PS134 F-2-43 PS135 Hopper motor Toner container open motor Hopper stirring motor F-2-44 PS128 Toner container position sensor 1...
  • Page 84 Technology > Image Formation System > Overview > Print Process 2-36 ■ Print Process Latent image Pre-exposure Apply the light of the pre-exposure LED to remove the Formation residual charge remained on the photosensitive drum ● Overview Block surface and prevent uneven density. Primary Charge the photosensitive drum surface to an even positive 1.Latent image Formation Block...

  • Page 85: Various Types Of Control

    Technology > Image Formation System > Various Types of Control > Overview 2-37 Various Types of Control Exposure Pre-exposure control Flash the pre-exposure LED on the photosensitive drum ■ Overview surface. Primary Charging Primary Charging Primary charging bias control Apply a positive bias to the primary charging wire and primary - Primary charging bias control grid plate.
  • Page 86 Technology > Image Formation System > Various Types of Control > Pre-exposure 2-38 ■ Pre-exposure Image Stabilization Control Potential control Determine the laser ower and developing bias according to the ● Pre-exposure Control deterioration of the sensitiveness of the photosensitive drum Appy the light of the exposure LED to remove the rsidual charge remained on the and environmental changes.
  • Page 87 Technology > Image Formation System > Various Types of Control > Primary Charging 2-39 ■ Primary Charging Description The wire cleaner moves back and forth and clean the primary charging wire, which is driven ● Primary Charging Bias Control by the primary charging wire cleaning motor (M4). Charge the photosensitive drum surface to an even positive potential.
  • Page 88 Technology > Image Formation System > Various Types of Control > Developing 2-40 ■ Developing ● Drive Configuration ● Overview Magnet roller Toner feed screw Blade Developing upper cylinder Developing lower cylinder Stirring plate Developing assembly Dust collection roller F-2-50 F-2-51 Part Name Function...
  • Page 89 Technology > Image Formation System > Various Types of Control > Developing 2-41 ● Twin-developing Method Related Service Mode • Execution of toner install mode. Develop toner to the photosensitive drum using two developing cylinders COPIER > FUNCTION > INSTALL > TONER-S Reason of introuction ●...
  • Page 90 Technology > Image Formation System > Various Types of Control > Transfer/Separation 2-42 ■ Transfer/Separation ● Drive Configuration ● Overview Transfer the toner on the photosensitive drum onto paper. Pre-primary transfer Photosensitive Patch sensor charging unit drum Static eliminator ITB cleaning unit Pre-primary transfer charging wire ITB drive roller...
  • Page 91 Technology > Image Formation System > Various Types of Control > Transfer/Separation 2-43 Related Error Code Intermediate transfer belt (ITB) Media to make toner attached. • ITB motor error Primary transfer roller Attach the toner on the photosensitive drum to the ITB. E012-0020: While driving, 0.5 sec-off-timing occurred during lock.
  • Page 92 Technology > Image Formation System > Various Types of Control > Transfer/Separation 2-44 ● Post-secondary Transfer Static Eliminator Bias Control ● Pre-primary Transfer Charging Wire Cleaning Control Improve separation performance of thin paper (52-105 g paper). Prevent an image failure caused by dirt on the pre-primary transfer charging wire. Apply the post-secondary transfer static eliminator bias (DC negative) generated at the secondary transfer static eliminator PCB (PCB29) to the post-secondary transfer static Timing of Execution...
  • Page 93 Technology > Image Formation System > Various Types of Control > Transfer/Separation 2-45 ● ITB Displacement Correction Control To prevent the ITB from being broken due to ITB displacement. Steering roller ITB displacement sensor Timing During rotation of the ITB. ITB displacement sensor flag Description...
  • Page 94 Technology > Image Formation System > Various Types of Control > Transfer/Separation 2-46 ● ITB Cleaning Control ● Secondary Transfer External Roller Cleaning Control Remove the residual toner remained on the ITB. Prevent dirt on the backside of the paper caused by dirt on the secondary transfer external roller.
  • Page 95 Technology > Image Formation System > Various Types of Control > Drum cleaning 2-47 ● Secondary Transfer External Roller Engage/Disengage Control ■ Drum cleaning Prevent dirt on the secondary transfer external roller. ● Overview Timing Remove the residual toner remained on the photosensitive drum. •...
  • Page 96 Technology > Image Formation System > Various Types of Control > Image Stabilization Control 2-48 ● Drum Cleaning re-exposure ■ Image Stabilization Control Description ● Overview Apply the light of the drum cleaning exposure LED to remove drum memory on the Prevent an image failure caused by environmental change and deterioration of the photosensitive drum surface and prevent dirt on the photosensitive drum.
  • Page 97 Technology > Image Formation System > Various Types of Control > Image Stabilization Control 2-49 ● Control Timing Potential Full potential control This is to decide the grid bias and the E-V characteristics. control The image stabilization control items differ depending on the operating environment of the Simple potential control device and the condition of image formation parts.
  • Page 98 Technology > Image Formation System > Various Types of Control > Image Stabilization Control 2-50 Image Stabilization Control Except for Image Stabilization Control Multiple initial rotation Multiple initial rotation PASCAL PASCAL Time Initial Last Time Initial Last Item Full Interrupt (Full.
  • Page 99 Patch images are 9 types at the maximum. This patch is for copy model and PS option. F-2-66 The printer model of Canon PDL doesn’t execute D-half control. Description The LED light is reflected to the patch image on the ITB, and then received at the reflected <...
  • Page 100 Technology > Image Formation System > Various Types of Control > Image Stabilization Control 2-52 ● Full Potential Control / Full D-max Control 2. Calculate the E-V (Exposure - Potential) characteristics Apply four levels of laser power (Lp) (50h, 90h, C0h, and F0h) in the condition where the In this control, the gird bias, E-V characteristics, laser power and the developing bias are determined Vg is applied, measure the VI potential (VI 1 to 4) for each level, and calculate decided to correct the image density change due to the environment change or extended use...
  • Page 101 Technology > Image Formation System > Various Types of Control > Image Stabilization Control 2-53 4. Contrast potential (Vcont) determination ● Simple Potential Control Measure the patch image density and determine the Vcont (contrast potential), which is a Measure the VI potential in the Vg and Lp settings applied during printing operation. If the target density, based on the density characteristics obtained.
  • Page 102 This control is only performed on the product equipped with either of PS/PDF controller 4) Apply a voltage (2TRV3) in which an offset voltage (-500V) was added to a constant (Adobe/EFI) or the reader. This control is not performed on the Canon printer model. voltage (2TRV1) and detect a current (2TRI3).
  • Page 103 Technology > Image Formation System > Various Types of Control > Toner Supply Unit 2-55 ■ Toner Supply Unit ● Toner Level Detection - Toner Supply Control ● Overview Hopper unit Toner container Hopper unit Toner container Hopper toner PS128 Hopper level sensor 1 PS129...
  • Page 104 Technology > Image Formation System > Various Types of Control > Waste Toner Feed Unit 2-56 Related Error Code ■ Waste Toner Feed Unit E020 -0101: No toner in developing assembly ● Overview -0102: No toner in buffer unit -0201: No toner in developing assembly (at installation) Transport the residual toner collected by the drum cleaner and ITB cleaner to the waste toner -0202:...
  • Page 105 Technology > Image Formation System > Various Types of Control > Waste Toner Feed Unit 2-57 Description Parts Name Function 1) Waste toner container Waste toner stirring motor Rotation of the waste toner stirring screw and waste toner screw. Waste toner full alert Waste toner container full A message is displayed, Continuous printing Waste toner feed motor...
  • Page 106 Technology > Image Formation System > Various Types of Control > Drum-related 2-58 ■ Drum-related Drum unit ● Drum Homeposition Detection Improves the detection accuracy of the patch image density by forming the patch image on the same position of the photosensitive drum. Timing 1) At the time of execution of D-max.

  • Page 107: Servicing Work

    Technology > Image Formation System > Servicing work > Consumable parts 2-59 Servicing work ■ Consumable parts Replacement ■ Periodical replacement parts Part Name Part No. Q'ty Remarks interval Replacement Primary charging assembly FM3-2814 2000K Part Name Part No. Q'ty Remarks interval Pre-primary transfer...
  • Page 108 Technology > Image Formation System > Servicing work > Action for parts replacement 2-60 ■ List of periodical service ■ Action for parts replacement Parts Name Task Interval Remarks ● Primary charging assembly, Primary charging wire, Grid wire Primary grid wire Cleaning 200K 1) Execute cleaning of charging wire with a service mode.
  • Page 109 Technology > Image Formation System > Servicing work > Action for parts replacement 2-61 ● Developing assembly, Developing sleeve unit ● Photo-sensitive drum unit 1) Open Front left cover and Front right cover (before first power ON) 1) Execute offset-adjustment of potential sensor for photosensitive drum with a service mode. 2) Turn main power switch “ON”...
  • Page 110 Technology > Image Formation System > Servicing work > Major Adjustment 2-62 ■ Major Adjustment 3) If the front side of the test print image is still dark, rotate the plastic screw [B] counter clockwise for half rotation. Install primary charging assembly to main unit in accordance ●...
  • Page 111 Technology > Image Formation System > Servicing work > Major Adjustment 2-63 Adjustment of primary charging assembly (If rear side of the printed test image is dark) MEMO: If rear side of the printed test image is dark [2], repeat the following procedure 1) ~ 6) until consistent darkness is obtained.

  • Page 112: Fixing System

    Technology > Fixing System > Overview > Specifications 2-64 Fixing System ■ Specifications Item Function Fixing system Roller fixing Overview Roller Fixing roller φ80 Diameter Pressure roller φ60 The machine uses a fixing roller system to realize high-speed printing. Two external heat External heat upper roller φ36 rollers are attached to secure a requird amount of heat.
  • Page 113 Technology > Fixing System > Overview > Main Parts Configuration 2-65 ■ Main Parts Configuration Parts Configuration Feature / Function / Method Remarks Fixing roller Fix toner to paper. 80 mm dia Cleaning web Pressure roller Fix toner to paper. 60 mm dia External heat roller External heating upper roller Controlled temperature decrease at...
  • Page 114 Technology > Fixing System > Overview > Drive Configuration 2-66 ■ Drive Configuration THM3 PS16 THM4 THM5 PS14 THM1 THM8 THM2 PS64 PS11 THM7 THM6 PS10 PS170 PS12 F-2-89 PS13 Parts Configuration Code Function / Method Main Fixing roller THM2 Noncontact type (temperature control, F-2-90 thermistor detection of abnormal temperature...
  • Page 115 Technology > Fixing System > Overview > Basic Sequence 2-67 ■ Basic Sequence ● Print (A4, Normal mode) ● Power-ON STBY INTR PRINT LSTR STBY Power On Main heater (H2) WMUP1 WMUP2 WMUP3 STBY Fixing roller Fixing roller: Fixing roller: Fixing roller:210 degree C Sub heater (H3) Target temperature...

  • Page 116: Various Types Of Control

    Technology > Fixing System > Various Types of Control > Overview 2-68 Various Types of Control - Fixing cleaning web drive control - External heat roller engage - Fixing cleaning web level detection /disengage control ■ Overview Fixing roller temperature Adjust the fixing temperature to prevent a fixing failure.
  • Page 117 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-69 ■ Fixing temperature control ● Startup temperature control Roller Target temperature ● Fixing roller temperature control Fixing roller ~ 179°C 180 ~ 210°C Adjust the fixing temperature to prevent a fixing failure. Pressure roller 150°C 180°C...
  • Page 118 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-70 ● Switching the settings related to the fixing performance (2) Adjust fixing of paper source In this adjustment, [Fixing priority] and [Standard] (Productivity priority: default) are (1) Overview available for each paper source and the fixing performance of each setting is as below This equipment has the following modes to adjust the fixing performance and these items...
  • Page 119 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-71 <When “Standard” is specified> (Productivity priority: default) (3) Adjust fixing for different paper sizes In this adjustment, [Fixing priority] and [Standard] (default) is available and the fixing Inside temperature Paper type performance of each setting is as below table.
  • Page 120 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-72 <When “Standard” is specified> (Default) (4) Adjust fixing for natural conditions In this adjustment, [Fixing priority] (Default), [Standard] and [Productivity priority] is Inside temperature Paper type available and the fixing performance of each setting is as below.
  • Page 121 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-73 (Default) (Default) Paper source basis: standard & Natural Paper source basis & Natural conditions Paper source basis: standard & Natural Paper source basis: standard & Natural conditions basis: productivity priority basis: both settings are standard.
  • Page 122 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-74 (5) Operation flow based on the output result ● Down sequence control Upon user’s request or based on the status of output result or, switch the foregoing fixing Decrease a print speed or place the machine in the standby status for a specified period of adjustment items as below.
  • Page 123 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-75 ● Paper wrapping detection ● Pressure roller pressure control Detect paper wrapping to the fixing roller and pressure roller. To prevent the fixing failure and to improve the jam fix performance, change the pressure of fixing roller and pressure roller and also disengage the rollers.
  • Page 124 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-76 ● External heat roller engage/disengage control Fixing roller Pressure roller position Disengage the external heat roller from the fixing roller to prevent deformation of the fixing sensor Fixing roller cam PS12...
  • Page 125 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-77 ● Fixing Cleaning Web Drive Control/Level Detection ● Fixing cleaning web level detection Remove the residual toner remained on the fixing roller with a cleaning web (containing This detects that the low remaining level of fixing cleaning web.
  • Page 126 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-78 ● Lower Separation Claw engage/disengage Control ● Refresh Roller Drive Control Bring the lower separation claw into contact with the pressure roller to prevent thin paper from Prevent an image failure caused by a claw mark of the pressure roller.
  • Page 127 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-79 Operation Engage/disengage detection Driven by the fixing pressure motor (M10). Pressure roller engage/disengage detection by the following sensors. • Pressure roller position sensor (PS12) • Pressure roller home position sensor (PS13) Pressure 2 PS12 Pressure 3...
  • Page 128 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-80 ● Protection function Function Stop power distribution to the heater when the fixing heater temperature reaches an abnormally high temperature. Fxing assembly DC controller PCB (PCB1) [12] External heating upper roller...

  • Page 129: Servicing Work

    Technology > Fixing System > Servicing work > Action for parts replacement 2-81 Servicing work ■ Periodial Servicing Parts Name Task Interval Remarks ■ Periodically Replaced Parts Refresh roller Cleaning 500K Durable. Interval is 1000K sheets. Fixing inlet guide Cleaning 500K Part name Part No.

  • Page 130: Pickup / Feed System

    Technology > Pickup / Feed System > Overview > Specification 2-82 Pickup / Feed System ■ Specification Item Function/method Overview Paper storage Front loading method Pickup unit Main body Deck x 1 In pickup feed system, paper is fed from the pickup area to the delivery area. POD Deck Deck x 3 This machine is equipped with the new technology “active registration”...
  • Page 131 Technology > Pickup / Feed System > Overview > Product Configuration 2-83 ■ Product Configuration Pickup belt drive roller Deck pull-out roller ● Roller Deck feed roller 1 Deck feed roller 2 Deck feed roller 3 [22] [11] [23] [21] [20] [19] [18] [17] [16]...
  • Page 132 Technology > Pickup / Feed System > Overview > Product Configuration 2-84 ● Sensor PS10 Fixing inlet sensor PS77 Delivery sensor 3 PS11 Inner delivery sensor PS79 Reverse vertical path sensor 1 PS53 PS51 PS45 PS19 Secondary post-transfer sensor PS80 Reverse vertical path sensor 2 PS67 PS66...
  • Page 133 Technology > Pickup / Feed System > Overview > Drive Configuration 2-85 ■ Drive Configuration ITB belt motor Fixing main motor POD deck feed motor Vertical path feed motor M22 M20 Escape feed motor Pre-registration feed motor1 Pre-registration feed motor2 Pre-registration motor Skew correction motor1 Skew correction motor2...
  • Page 134 Technology > Pickup / Feed System > Overview > Paper Path 2-86 ■ Paper Path Escape delivery POD deck pickup Each option delivery Side Paper Deck pickup (for outside Japan only) Deck pickup F-2-115 Deck pickup Paper is picked up and fed from the main deck. Side Paper Deck pickup Paper is picked up and fed from the Side Paper Deck.
  • Page 135 Technology > Pickup / Feed System > Overview > Interval Speed 2-87 ■ Interval Speed In this machine’s feed system, feeding speed is accelerated/decelerated in specific area. Leading edge registration acceleration/deceleration area Delivery deceleration point Pre-registration Reverse acceleration point acceleration/deceleration area Straight delivery Pre-registration deceleration point...
  • Page 136 Technology > Pickup / Feed System > Overview > Control/Function List 2-88 ■ Control/Function List Area Control list reference Pickup area Lifter control p. 2-89 ● Overview Open/close control p. 2-95 Pre-fixing Paper level detection p. 2-101 feed area Fixing area Transfer area Active registration area Paper presence detection...

  • Page 137: Pick-Up Area Control/Function

    Technology > Pickup / Feed System > Pick-up Area Control/Function > Lifter control 2-89 Pick-up Area Control/Function ■ Lifter control Lifter is driven by lifter motor through lifter wire. By changing the rotation direction on the lifter This machine uses an air-pickup method and provides the double-feeding prevention and a motor, the lifter moves up or down.
  • Page 138 Technology > Pickup / Feed System > Pick-up Area Control/Function > Lifter control 2-90 Storage close sensor Storage close sensor Foreign particle sensor Foreign particle sensor Lifter Lifter upper limit switch Trailing edge sensor 2 Lifter upper limit switch Lifter wire PCB36 Trailing edge sensor 1 Storage level sensor left...
  • Page 139 Technology > Pickup / Feed System > Pick-up Area Control/Function > Lifter control 2-91 ● First sheet lift down limit control ● Paper height control If there is paper with extreme lower/upper curl, the paper surface may not be attracted to be When the height of the paper surface at the lead edge becomes unstable by floatation of separated from the suction belt.
  • Page 140 Technology > Pickup / Feed System > Pick-up Area Control/Function > Lifter control 2-92 ● Timing for lifter control When preparing pickup The machine executes the first sheet lift down limit control and the paper surface height When the power is turned ON control.
  • Page 141 Technology > Pickup / Feed System > Pick-up Area Control/Function > Lifter control 2-93 In the case of pickup completion/jam To wait for the fan airflow to be settled down, the lifter is stopped for 5.0 sec after all of the fans are stopped.
  • Page 142 Technology > Pickup / Feed System > Pick-up Area Control/Function > Lifter Error Detection Control 2-94 ■ Lifter Error Detection Control Foreign particle sensor Lifter upper limit sensor When the lifter is moved up or down, 3 types of abnormal detection are executed as shown Foreign particle sensor flag below.
  • Page 143 Technology > Pickup / Feed System > Pick-up Area Control/Function > Open/close Control 2-95 ■ Open/close Control Deck switch Pressing the open button on the deck front cover display rotates the lifter motor to start the Lifter motor Storage close lifter to move down.
  • Page 144 Technology > Pickup / Feed System > Pick-up Area Control/Function > LED Control 2-96 ■ LED Control PCB36 Air pickup driver PCB The state of the deck can be determined by the LED on the front cover display of the deck. ●...
  • Page 145 Technology > Pickup / Feed System > Pick-up Area Control/Function > Paper Surface Control 2-97 ■ Paper Surface Control Timing to Timing to Timing to turn Timing to switch activate flash off the light This machine moves the lifter up and down to keep the paper surface at specified height for Remaining When Anytime...
  • Page 146 Technology > Pickup / Feed System > Pick-up Area Control/Function > Paper Surface Control 2-98 ● Paper surface detection at paper's lead edge Paper surface sensor 1 Paper surface sensor 2 Intermediate paper Lifter surface sensor moves down The surface of the paper's lead edge is detected by the paper surface sensor 1, the paper Pickup surface sensor 2 and the intermediate paper surface sensor.
  • Page 147 Technology > Pickup / Feed System > Pick-up Area Control/Function > Paper Surface Control 2-99 During pickup, the result of the trailing edge sensors is used to determine whether to stop the Trailing edge sensor 2 lifter in operation. Trailing edge sensor 1 •...
  • Page 148 Technology > Pickup / Feed System > Pick-up Area Control/Function > Paper Presence Detection 2-100 ■ Paper Presence Detection In the case that the paper surface sensor 2 is ON and that the paper presence sensor is OFF, it is judged that the paper is absent. The presence/absence of paper in the deck is detected with the paper presence sensor.
  • Page 149 Technology > Pickup / Feed System > Pick-up Area Control/Function > Paper Level Detection 2-101 ■ Paper Level Detection MEMO : When paper is simply absent, the orange paper supply LED does not blink on the The remaining paper level in the deck is detected by the storage level sensor right and indicator of the deck front cover.
  • Page 150 Technology > Pickup / Feed System > Pick-up Area Control/Function > Paper Level Detection 2-102 Lifter control is executed constantly during pickup to keep the paper surface at appropriate Storage level Storage level height. sensor right sensor left Because of the inability to determine accurate remaining level when the lifter is moved down, the height is calculated by subtracting the number of sheets that has actually been picked up from the number of sheets before pickup.
  • Page 151 Technology > Pickup / Feed System > Pick-up Area Control/Function > Air Pickup Control 2-103 ■ Air Pickup Control Deck pickup solenoid Paper suction fan Air floatation fan In the pickup assembly, there are 2 types of airflow used to improve performance for paper Suction shutter separation.
  • Page 152 Technology > Pickup / Feed System > Pick-up Area Control/Function > Air Pickup Control 2-104 1) When receiving the pickup preparation signal from the host machine, the following fans are MEMO : activated: The mechanism in the deck assembly to support air-pickup is used when a user sets •...
  • Page 153 Technology > Pickup / Feed System > Pick-up Area Control/Function > Air Pickup Control 2-105 3) The floatation airflow passes through the floatation air duct and blow to the paper from the 5) If the paper is attracted to the suction belt at the time of 140 msec after the deck pickup 3 floatation nozzles.
  • Page 154 Technology > Pickup / Feed System > Pick-up Area Control/Function > Air Pickup Fan Control 2-106 ■ Air Pickup Fan Control MEMO : When double-feed occurs with particular types of paper even if the auto airflow This machine controls fans related to air pickup to support variety of paper types and adjustment is executed, airflow of the air floatation fan can be manually increased.
  • Page 155 Technology > Pickup / Feed System > Pick-up Area Control/Function > Pickup Control 2-107 ■ Pickup Control Deck pickup solenoid Suction belt Deck pull-out roller Once the pickup start signal is received, the machine starts pickup if the following conditions are met: •...
  • Page 156 Technology > Pickup / Feed System > Pick-up Area Control/Function > Auto Cassette Change Function 2-108 ■ Switching of Paper Size ■ Auto Cassette Change Function Paper size is specified in User Mode after shifting the side guide plate and the trail edge In order to reduce the downtime during continuous printing, the machine adopts "Auto guide plate to be fitted with the paper size.
  • Page 157 Technology > Pickup / Feed System > Pick-up Area Control/Function > Auto Cassette Change Function 2-109 With auto cassette change function, the pickup source is switched according to the priority e.g.) when specifying the middle deck of the Secondary POD deck as the pickup source while order specified to each deck.

  • Page 158: Pre-Registration Area Control/Function

    Technology > Pickup / Feed System > Pre-registration Area Control/Function 2-110 Pre-registration Area Control/Function POD deck feed motor Vertical path feed motor The paper fed from the pickup area, duplexing area or pickup option is fed to the active Pre-registration feed motor1 registration area.
  • Page 159 Technology > Pickup / Feed System > Pre-registration Area Control/Function > Pre-registration Control 2-111 ■ Pre-registration Control 2. Pre-registration Feed Speed After the paper goes through the pre-registration deceleration position, the speed is slow Pre-registration control has the following 3 controls. down by the process speed.
  • Page 160 Technology > Pickup / Feed System > Pre-registration Area Control/Function > Pre-registration Control 2-112 3. Image Write Start Position PS41 When the leading edge of paper reaches the image standard sensor (PS41 or PS 42), image reading is started. Light guide Based on the image standard sensor ON timing, the leading edge registration is aligned.
  • Page 161 Technology > Pickup / Feed System > Pre-registration Area Control/Function > Pre-registration Roller Disengage Control 2-113 ■ Pre-registration Roller Disengage Control Following is the mechanism of pre-registration roller 1. Pre-registration roller 2 has the same mechanism. At the skew correction on the active registration area, the pre-registration roller 1 and 2 M19 Pre-registration interrupt so that the disengage control of pre-registration roller 1 and 2 is executed.
  • Page 162 Technology > Pickup / Feed System > Pre-registration Area Control/Function > Transparency Detection 2-114 ■ Double Feed Detection ■ Transparency Detection Double feed detection is executed by the ultrasound sensor (for transmission, reception) Image standard sensor (PS41 and PS42) is used for transparency detection. located between the deck feed roller1 and 2 on the main deck path.

  • Page 163: Active Registration Area Control / Function

    Technology > Pickup / Feed System > Active Registration Area Control / Function 2-115 Active Registration Area Control / Function Pre-registration motor Skew correction motor 1 The paper fed from the pre-registration area is fed to the transfer area. Skew correction motor 2 To realize the high productivity, the paper continues to be fed during the skew correction Registration motor PS44...
  • Page 164 Technology > Pickup / Feed System > Active Registration Area Control / Function 2-116 Following shows the image of the paper feeding on the active registration area. PS43 Pre-registration roller separation HP sensor Paper skew is corrected by the skew correction roller and side registration is corrected by the PS44 Pre-registration roller separation sensor shift operation of the registration roller.
  • Page 165 Technology > Pickup / Feed System > Active Registration Area Control / Function > Skew Correction Control 2-117 ■ Skew Correction Control Skew correction motor 2 <Overview of control> The skew correction roller has the drive at the front and at the rear separately and skew is corrected by changing the speed of the rollers at the front and at the rear.
  • Page 166 Technology > Pickup / Feed System > Active Registration Area Control / Function > Skew Correction Control 2-118 <Skew registration correction step> Step 2 The registration front roller and the pre-registration roller 1, 2 are disengaged. Step 1 to 3: First skew correction Timing: Just after the leading edge of the paper goes through the skew correction roller.
  • Page 167 Technology > Pickup / Feed System > Active Registration Area Control / Function > Skew Correction Control 2-119 Step 3 Step 4 This is to slow down the speed of the skew correction roller that is ahead of the other roller. The registration front roller is back to the engaged status.
  • Page 168 Technology > Pickup / Feed System > Active Registration Area Control / Function > Skew Correction Control 2-120 Step 5 Step 6 The machine calculates the skew degree of paper by the difference of the time when the This is to slow down the speed of the skew correction roller where the paper is ahead of the paper reaches the secondary skew sensor (front) and the secondary skew sensor (rear).
  • Page 169 Technology > Pickup / Feed System > Active Registration Area Control / Function > Side Registration Control 2-121 ■ Side Registration Control <Overview of control> Registration roller shifts front or rear by the degree of difference between the paper position and the feeding reference point to control the side registration.
  • Page 170 Technology > Pickup / Feed System > Active Registration Area Control / Function > Side Registration Control 2-122 <Side registration control step> Step 2 The registration roller shifts according to the difference degree from the center point Step 1 calculated in step1. CIS detects the right edge of paper and the paper center position is estimated from the The paper continues to be fed and shifted by the registration roller.
  • Page 171 Technology > Pickup / Feed System > Active Registration Area Control / Function > Leading Edge Registration Control 2-123 Step 3 ■ Leading Edge Registration Control The registration roller goes back to the original position. <Overview of control> Timing: After the registration roller makes a full-turn and the registration roller HP sensor The machine calculates the paper feed time from the image reference sensor to the post- completes detection.
  • Page 172 Technology > Pickup / Feed System > Active Registration Area Control / Function > Registration Front Roller Disengage Control 2-124 Step 2 ■ Registration Front Roller Disengage Control The machine controls the speed of the registration roller from the time estimated in step 1. At the skew correction, the registration front roller interrupts so that the disengage control of Timing: When the leading edge of paper is 0 mm –...

  • Page 173: Pre-Fixing Feed Area

    Technology > Pickup / Feed System > Pre-fixing feed Area > Pre-fixing feeding assembly lifter control 2-125 Pre-fixing feed Area Lower path ■ Pre-fixing feeding assembly lifter control Pre-fixing feeding assembly performs the lifting, and the path is changed according to the paper size.
  • Page 174 Technology > Pickup / Feed System > Pre-fixing feed Area > Fixing loop control 2-126 ■ Fixing loop control 3. Loop detection sensor (PS147) is turned ON, and the fixing roller drops the speed. Since the thermal expansion of the fixing roller causes instability of the rotation period, even if the rotation speed is constant, but the paper delivery speed of each the fixing roller and the secondary transfer roller are different.
  • Page 175 Technology > Pickup / Feed System > Pre-fixing feed Area > Pre-fixing feed assembly active lifter control 2-127 ■ Pre-fixing feed assembly active lifter control 2. Change to the lower path Timing: Before the paper leading edge arrives in the fixing roller. If the rigidity of the paper performed loop control is high, there is possibility that the impact caused when the paper leading edge enters the fixing nip will spread to the secondary transfer assembly and its upstream.

  • Page 176: Buffer Delivery Area Control/Function

    Technology > Pickup / Feed System > Buffer Delivery Area Control/Function > Delivery Control 2-128 Buffer Delivery Area Control/Function ■ Delivery Control There are 2 delivery methods with this machine such as face-up delivery and face-down Paper fed from the fixing area is delivered or fed to the duplexing feed area. delivery.
  • Page 177 Technology > Pickup / Feed System > Buffer Delivery Area Control/Function > Delivery Control 2-129 ● Face-up Delivery PCB8 Fixing main driver PCB PCB7 Reverse delivery driver PCB PS168 PS77 PS79 PS67 PS148 PCB7 PS66 PS80 Reverse delivery driver PCB PS104 PS103 PS81...
  • Page 178 Technology > Pickup / Feed System > Buffer Delivery Area Control/Function > Duplexing Reverse Control 2-130 ■ Duplexing Reverse Control Duplexing decurler motor Reverse vertical path motor1 When the leading edge of paper reaches the duplexing vertical path sensor 4, the paper is Reverse vertical path motor2 fed by the specified distance and the paper pauses where the trailing edge of paper is in the Delivery vertical path motor1...
  • Page 179 Technology > Pickup / Feed System > Buffer Delivery Area Control/Function > Delivery Decurler Control 2-131 ■ Delivery Decurler Control ● For lower curl correction This control is to eliminate the curl of the delivered paper. PCB7 Reverse delivery driver PCB There are delivery decurler for upper curl correction and one for lower curl correction, and corresponding roller and appropriate pressure are decided depending on the paper type, toner amount and the environment.
  • Page 180 Technology > Pickup / Feed System > Buffer Delivery Area Control/Function > Duplexing Decurler Control 2-132 ■ Duplexing Decurler Control This control is to eliminate the paper curl at duplexing feed. The appropriate pressure for duplexing decurler is decided depending on the paper type, toner amount and the environment.

  • Page 181: Duplexing Area Function/Control

    Technology > Pickup / Feed System > Duplexing Area Function/Control > Duplexing Wait Control 2-133 Duplexing Area Function/Control ■ Duplexing Wait Control There are 6 wait positions including the delivery buffer area and the pre-registration area. The paper fed from the buffer delivery area is fed to the pre-registration area. The paper is paused on the wait position by the specified distance from the reference sensor.
  • Page 182 Technology > Pickup / Feed System > Duplexing Area Function/Control > Page Passing Control 2-134 Step 1 ■ Page Passing Control When the leading edge of paper goes through the each pause position reference sensor, it is <Overview> checked if there is paper on the downstream wait position. When a job including 1-sided printing and 2-sided printing is executed, page order switching control (2-sided pages are printed before 1-sided pages.) is performed.

  • Page 183: Escape Area Control/Function

    Technology > Pickup / Feed System > Escape Area Control/Function > Escape Delivery Control 2-135 Escape Area Control/Function PCB3 Pickup feed driver PCB PCB1 ■ Escape Delivery Control DC controller PCB Escape delivery motor This machine is equipped with the escape path on the main body and the paper is fed through the escape path and delivered to the escape tray above the pickup options (POD deck or Side Paper Deck) in the following cases.

  • Page 184: Servicing Work

    Technology > Pickup / Feed System > Servicing work > Action for parts replacement 2-136 Servicing work Parts Name Task Interval Remarks 11 Feed roller Cleaning 500K Pre-registration assembly (x4), active ■ Periodically Replaced Parts registration assembly (x2), buffer delivery upper unit (x4) 12 Wheel Cleaning 200K...
  • Page 185 Technology > Pickup / Feed System > Servicing work > Action for parts replacement 2-137 ● Active registration unit Edge saddle Wire saddle 1) Perform the light intensity auto adjustment: COPIER > FUNCTION > SENS-ADJ > OP- SENS 2) Perform the LED light intensity auto adjustment of CIS : COPIER > FUNCTION > SENS- ADJ >...
  • Page 186 Technology > Pickup / Feed System > Servicing work > Action for parts replacement 2-138 6) Push the deck until the head of latch claw reaches the apex of the roller, and tighten the 2 Deck front cover screws (red) of the solenoid that you loosened in Step 5). Latch cover Deck Head of deck claw...
  • Page 187 Technology > Pickup / Feed System > Servicing work > Action for parts replacement 2-139 ● Air floatation fan/fan duct To adjust the airflow. 1) Remove all the papers from the concerned deck. 2) Switch the main power OFF / ON. And the air flow of the floatation fan will be automatically adjusted.

  • Page 188: Meap

    Technology > MEAP > Checking the Operating Environment > Domain authentication management 2-140 MEAP ■ Domain authentication management In order to use domain authentication in SSO-H, the following sytem environments are Checking the Operating Environment required. • The following Windows servers are installed under Active Directory, and DNS server for This section lists the requirements on the operating environment for the maintenance.
  • Page 189 Technology > MEAP > Checking the Operating Environment > Local Device Authentication Management 2-141 Network ports used ■ Local Device Authentication Management Port No. Application For user registration / edit in SSO-H(with Local Authentication), following system requirements Communication with DNS server (fixed) must be satisfied.
  • Page 190 Firewall. If not being designated a directory of installation, SA.exe is stored in the T-2-95 following directory. C:\Program Files\Canon\SSOPackage\SecurityAgent Construction of SSO domain environment by using Active Directory of Microsoft • In the case that Active Directory has been constructed in Windows Server 2003 Windows Server 2003 needs SA of version 2.0.1 or newer, SSO Login appli cation of...

  • Page 191: Setting Up The Network

    Technology > MEAP > Setting Up the Network 2-143 Setting Up the Network NOTE: When using SSL, set [Use SSL] ON. To allow a MEAP device to accept accesses through the network, for example you operate (This setting is also applied to the SSL setting of RUI. Same is true in the case of a device with SMS, the On option must be selected on Use HTTP screen.

  • Page 192: Login To Sms

    Technology > MEAP > Login to SMS > Login by Password Authentication 2-144 Login to SMS ■ Login by Password Authentication In the SMS login window, enter the password for authentication. Only one password can be SMS login may be done by entering a password for authentication, or by authentication via registered with SMS.
  • Page 193 • Only the following users may us SMS via RLS. - In the case of domain authentication, users belonging to the Canon Peripheral Admins Group. - In the case of local device authentication, users registered with Administrator privileges.

  • Page 194: Setting The Method To Login To Sms

    Technology > MEAP > Setting the method to login to SMS > Setting for login by Password Authentication 2-146 Setting the method to login to SMS ■ Setting for login by Password Authentication The procedures for changing the password authentication Start/ stop settings are as follows. The SMS login method settings are done by setting the login Start/ Stop via the other login 1) Access SMS by RLS Authentication from the PC browser on the same network as the method.
  • Page 195 Technology > MEAP > Setting the method to login to SMS > Setting for login by Password Authentication 2-147 2) Select [System Management] tab > [Utility] tab > [Application Management Function] tab. 3) Enter a check mark against the SMS Installer Service (Password Authentication) radio button and click on either Start or Stop.
  • Page 196 Technology > MEAP > Setting the method to login to SMS > Setting for login by RLS Authentication 2-148 ■ Setting for login by RLS Authentication 2) Select [System Management] tab > [Utility] tab > [Application Management Function] tab. The procedures for changing the RLS authentication Start/ Stop settings are as follows. 1) In order to make a setting for Login by RLS Authentication, you need to Login by Password Authentication.

  • Page 197: Checking Application List

    Technology > MEAP > Checking Application List 2-149 Checking Application List 4) Log out and then log in again and access via the RLS authentication login window. When RLS authentication has been set to Start, the RLS entry window will now be The page of Application List is designed to show resources arranged according to displayed.

  • Page 198: Starting And Stopping A Meap Application

    Technology > MEAP > Starting and Stopping a MEAP Application 2-150 Starting and Stopping a MEAP Application 3) Check the displayed information: a. Information on Applications 1) Log in to the SMS. (Refer to Login to SMS in this manual.) - Name (of the application) 2) Click [Application List].

  • Page 199: Checking The Platform Information

    Technology > MEAP > Checking the Platform Information 2-151 Checking the Platform Information 4) Check to see that the status of the MEAP application in question is either "Started" or "Stopped." You can check the versions of MEAP Contents, MEAP Specifications, and Java Virtual Machine of the device.

  • Page 200: Meap Specifications

    Technology > MEAP > MEAP Specifications 2-152 MEAP Specifications NOTE: iR3245 was made MFID enabled, so MFID information was added to the platform What is MEAP Specifications (MEAP Spec Version)? information. (For details, see MFID in this manual.) MEAP Specifications is one of the information required to judge whether MEAP applications can be operated or not.
  • Page 201 Technology > MEAP > MEAP Specifications 2-153 MEAP application declares 1 or more MEAP Specifications required for its execution. MEAP Spec Version Declaration of multiple Device Specification IDs means that the application is operable MEAP Spec Version Description in all the environments declared. Upon installation of MEAP application in SMS or MEAP MEAP basic function Enterprise Service Manager, matching of MEAP Specifica tions is executed on the side of MEAP Spec Version 1 function and SSL/TSL + Proxy...

  • Page 202: Checking The System Information Of A Meap Application With Sms

    Technology > MEAP > Checking the System Information of a MEAP Application with SMS 2-154 Checking the System Information of a MEAP 5) When the following status information of MEAP applications (including the system application) appears in a different window, copy and paste all information to create an Application with SMS attachment (text information) for preparing a problem report.

  • Page 203: Printing The System Information Of A Meap Application

    Application Name: C-Cabinet Gateway for MEAP Application ID/System Application Name: 03a46668-63e4-4636-9cbb-492b6cef05d5 Application Version: 1.0.0 Status: Resolved Installed on: Tue Oct 21 14:00:11 GMT+09:00 2003 Vendor : Canon Inc. License Status : Installed Maximum Memory Usage : 1024 Registered Service : F-2-222 Application Name 2) Make the following selections: [MEAP Settings] button >...

  • Page 204: Installing An Application

    Active: the application is being in use. Resolved: the application is at rest. device. http://www.canon.com/meap/ Installed On It indicates the date on which the application was installed.
  • Page 205 Technology > MEAP > Installing an Application 2-157 1) Long on to SMS. 2) Click [Install] tab. F-2-225 5) See the message "Installing...Please wait a moment." F-2-224 3) Check that Install Application/License page appears. 4) Click [Browse] button, and select the application file and the license file of the application; then, click [OK] button.

  • Page 206: Adding A License File

    Technology > MEAP > Adding a License File 2-158 Adding a License File CAUTION: 1) Log on to SMS. • You cannot install only the license. 2) On Application List , click the name of the application to which you want to add a license •...

  • Page 207: Disabling A License File (Suspending A License)

    Technology > MEAP > Disabling a License File (suspending a license) 2-159 Disabling a License File (suspending a license) 5) Click [Browse] button, and select the license file you want to install. CAUTION: • To invalidate (or suspend) a license, you must first stop the application in question. •...
  • Page 208 Technology > MEAP > Disabling a License File (suspending a license) 2-160 2) Click the name of the application that you want to disable. 4) Click [Disable] button. F-2-233 F-2-235 3) Application Information page appears. On Application Information page, click [License 5) Click [OK].

  • Page 209: Downloading/Removing An Invalidated License File

    Technology > MEAP > Downloading/Removing an Invalidated License File 2-161 Downloading/Removing an Invalidated License File 4) Check Application Information page appears. 5) On Application Information page, click [License Management] tab. You must remove the invalidated license file before uninstalling an application. If re- installation is a possibility, you may download the license file to a PC for storage.

  • Page 210: Reusable License

    Technology > MEAP > Reusable license 2-162 Reusable license 7) When you have selected [Download] button, specify where you want to store the file by following the instructions on the screen. Reinstallation was not able to perform for all license files. When reinstalling, Disable 8) To delete, click [Delete] button.

  • Page 211: License For Forwarding

    Technology > MEAP > License for forwarding 2-163 License for forwarding 3) Specify the application to be forwarded. When the device is replaced due to lease up or trouble, it is possible to continue using the current license information of MEAP application by forwarding it to a new device. The license is forwarded by CE because the hidden page of SMS is used.
  • Page 212 Technology > MEAP > License for forwarding 2-164 5) The window to confirm whether to create a transfer licence will be displayed. Click [OK]. 7) The dialogue [Open] is displayed. Click [Save]. F-2-246 8) Specify the download destination, click [Save]. F-2-244 6) Icon of license file for forwarding is displayed in the box of license file downloading.

  • Page 213: Uninstalling An Application

    Technology > MEAP > Uninstalling an Application 2-165 Uninstalling an Application 9) After downloading the license file for forwarding, click [Delete] to display the confirmation screen and click [OK] to delete the file (in consideration of breakage of license for forwarding, deleting disabled license can be executed after all steps have been completed).

  • Page 214: Login Service

    Technology > MEAP > Login Service > Default Authentication overview 2-166 Login Service CAUTION: The login service is used to authenticate the user when a MEAP device is booted up. Login Important information when using conventional SSO and SDL service changes and install/ uninstall are carried out from the 'System Management' page. •...
  • Page 215 Technology > MEAP > Login Service > Authentication methods 2-167 ■ SSO-H (Single Sign-On-H) overview ■ Authentication methods This is a merger of the existing SDL and SSO login services and has the following features. Both SSO-H and SSO can use multiple authentication methods, and the user can toggle •...
  • Page 216 Technology > MEAP > Login Service > Authentication methods 2-168 Differences from conventional SSO Domain authentication + local device authentication This is a user authentication method that provides both domain authentication and local Domain C Domain B Domain B DomainC device authentication functionalities.
  • Page 217 [Restriction] With SSO, there was a function where ID programmed on SA would be allocated Department ID management will not come ON. If Department ID management to domain authentication administrators (Canon Peripheral Admins Group users) on SA, and cannot be turned ON when using domain authentication and login is disabled, switch the login service to Default Authentication and turn Department ID management system administrators automatically authenticated, but with SSO-H this is now unsupported.
  • Page 218 Technology > MEAP > Login Service > Site internal access mode 2-170 Settings for site internal access mode CAUTION: Switching between site internal access mode/ non site internal access mode, as well as detailed mode settings, are done via DMS or iWEMC. •...
  • Page 219 Technology > MEAP > Login Service > Differences among Login services 2-171 1) SSO-Tokyo acquires site lists from Active Directories. ■ Environment confirmation Note, however, that the Active Directories accessed in order to acquire site lists are in the Refer to Checking the Operating Environment in this manual for details on the system order in which they were returned by DNS, so there is no guarantee that the same Active requirements when using login services.

  • Page 220: Changing Login Services

    Technology > MEAP > Changing Login Services > Steps to Change Login Services 2-172 Changing Login Services 3) When login service application you have selected turns to Start after Restart , restart the device. ■ Steps to Change Login Services 1) Make the following selections: [System Management] >...

  • Page 221: Initializing The Password

    1) Get the switch license for initializing the password. Application Area with the Backup, Using the SST Request the support of the regional headquarters of the Canon for switch license for initializing the password presenting the device serial number. (Service Support Tool) 2) Click [Login] button leaving Password field blank or entering incorrect password.

  • Page 222: Replacing The Hard Disk Drive

    If you cannot make a backup of the license files as hard disk suffers a fault, contact the support staff of the regional headquarters of Canon telling the device serial number and the names of MEAP applications installed to the device to obtain the necessary special license files.

  • Page 223: Meap Safe Mode

    Technology > MEAP > MEAP Safe Mode 2-175 MEAP Safe Mode 7) Press the 1 key on the control panel keypad to change the setting to '1'; then, click [OK] button. Use safe mode if you need to start up the system without worrying about extra applications. It will start up only those system software files (including SMS) that normally start up as default files while preventing MEAP applications and the like from starting up.

  • Page 224: Setting Http Port For Meap Application (Level 2)

    Technology > MEAP > Setting HTTP port for MEAP application (level 2) 2-176 Setting HTTP port for MEAP application (level 2) 7) Press [MEAP-PN] button. For the ports in which the MEAP application uses, the default is 8000 for the port on HTTP server, and 8443 for the port on HTTPS server.
  • Page 225 Technology > MEAP > Setting HTTP port for MEAP application (level 2) 2-177 9) Check to see that it is reflected in setting field, and turn off the main power, and then, 7) Press [MEAP-SSL] button. restart the device. F-2-264 8) Press the port number to specify on the control panel (the numerical value input in the field F-2-263 <Setting Procedure of port on HTTPS server>...

  • Page 226: Reference Material

    Esplet Type Application. A type of MEAP application that does not have a user interface on the device console or on the web browser. The term of "Esplet" is a coinage by Canon inspired from Applet, Servlet, and "Espresso". 2-178...
  • Page 227 Technology > MEAP > Reference material > Glossary 2-179 Terms & Acronyms Definitions and Explanations Terms & Acronyms Definitions and Explanations File descriptor With a file descriptor, an OS identifies the files that a program MEAP Application Runs on MEAP platform. Consists of application files (*.jar) and the accesses.

  • Page 228: Option For Exclusive Individual Measure

    Technology > MEAP > Option for exclusive individual measure > Display Setting of Copy Tab 2-180 Option for exclusive individual measure ■ Detail of License File ■ Display Setting of Copy Tab LicenseFile -Version: 1 License File ID LicenseFile -Id: f6489a8c -8c7e-4d74-bd12-b031ea6a62a5 Make a setting as to whether to display/hide the copy screen (copy tab) on the control panel.
  • Page 229 Technology > MEAP > Option for exclusive individual measure > Setting of Screen Transition from MEAP Screen to the Standard Screen 2-181 ■ Error at starting up the MEAP application/Setting to hide JAM ■ Setting of Screen Transition from MEAP Screen to the Standard screen (level 2) Screen In the case that operation is restricted by MEAP application, hide the warning screen of error/...

  • Page 230: Em Controller-E1

    Technology > eM Controller-E1 > Overview 2-182 eM Controller-E1 Overview The e-Maintenance/ imageWARE Remote system allows a customer's device information and status to be monitored via the Internet on a server called the UGW (Universal Gateway Server.) The following device information/ statuses can be monitored. •...

  • Page 231: Settings Procedures

    Technology > eM Controller-E1 > Settings procedures 2-183 Settings procedures (3) Network settings Based on the results of the information obtained in (2) Advance preparations, make the iR To monitor an iR device with e-Maintenance/ imageWARE Remote, the following settings are device network related settings in accordance with the following procedures.
  • Page 232 Technology > eM Controller-E1 > Settings procedures 2-184 f. Set the IP address, based on the information obtained under (2) Advance preparations, l. Set the following items, based on the information obtained under (2) Advance preparations, Information item 2, described above. Information item 4, described above.
  • Page 233 Technology > eM Controller-E1 > Settings procedures 2-185 (4) e-Maintenance/ imageWARE Remote settings e-Maintenance/ imageWARE Remote setting items are follow. Setting Item Strings Description E-RDS 2 bytes 0: Disable/ 1:Enable e-Maintenance/ imageWARE Remote system to send device information, counter data, error statuses to the UGW. Default value is 0 (not in use) RGW-ADR 129 bytes...
  • Page 234 Technology > eM Controller-E1 > Settings procedures 2-186 c. Select Service mode > COPIER > Function > INSTALL > COM-TEST and press [OK]. This When is pressed, detailed information is displayed. initiates the communication test between the device and the UGW. If the communication is successful, OK! is displayed.

  • Page 235: Faq

    Technology > eM Controller-E1 > FAQ 2-187 Q5: Is resending of data performed at the time of a communication error with the UGW? A5: Retry processing of SOAP communication is performed as follows. Q1: Registration information of the e-Maintenance/ imageWARE Remote system is once 1.
  • Page 236 Technology > eM Controller-E1 > FAQ 2-188 Q10: Describe about the behavior of the e-Maintenance/ imageWARE Remote system while enabling the Real Deep Sleep functionality. A10: While being in Real Deep Sleep, and if data to be sent is in the e-Maintenance/ imageWARE Remote system, the system wakes up asleep, then starts to send the data to the UGW.

  • Page 237: Troubleshooting Guide

    Technology > eM Controller-E1 > Troubleshooting guide 2-189 Troubleshooting guide 3) Confirmation from another PC connected to same network. a) Request the user to ping the main unit from a PC connected to same network. If the communication test with UGW results in FAIL, follow the troubleshooting steps Does the main unit respond? described below.
  • Page 238 Technology > eM Controller-E1 > Troubleshooting guide 2-190 (2) Troubleshooting using communication log Details of the errors and their remedies are as described below. Enter Servicemode > Function > INSTALL > COM-LOG and the following communication log Error text Error description Cause Remedy will be displayed.
  • Page 239 Technology > eM Controller-E1 > Troubleshooting guide 2-191 Error text Error description Cause Remedy Error text Error description Cause Remedy Server certificate Server certificate • The route certificate Check that the device 14 Device internal Device internal An internal error, such Switch the device OFF/ expired has been expired...
  • Page 240 Technology > eM Controller-E1 > Troubleshooting guide 2-192 Error text Error description Cause Remedy 22 Proxy address Proxy address Cannot connect to proxy Check that the proxy resolution error resolution error server. server name is correct. If the proxy server name is correct, check the DNS connection, as per the troubleshooting initial...

  • Page 241: Service Cautions

    Technology > eM Controller-E1 > Service cautions 2-193 Service cautions After performing the following service actions, it is necessary to perform Service mode > COPIER > Function > Clear > ERDS-DAT and Service mode > COPIER > Function > INSTALL > COM-TEST. Failure to do so will result that the counter transmitting value to the UGW may become unusual.

  • Page 242: Periodical Service

    Periodical Service ■ Periodical service item Periodical Service...
  • Page 243 Periodical Service > Periodical service item Periodical service item ♦: Replacement (Periodical replacement) ●: Replacement (Consumable parts) Δ: Cleaning ×: Lubrication □: Adjustment ■: Inspection Interval Part Name Part No Counter Remark Laser Dustproof glass ○ Δ Cleaning with alcohol p.
  • Page 244 Periodical Service > Periodical service item ♦: Replacement (Periodical replacement) ●: Replacement (Consumable parts) Δ: Cleaning ×: Lubrication □: Adjustment ■: Inspection Interval Part Name Part No Counter Remark Developing assembly FM3-2885 1 ○ ↓ DRBL-1 DV-UNIT-K ○ Operators replace the developing assembly and p.
  • Page 245 Periodical Service > Periodical service item ♦: Replacement (Periodical replacement) ●: Replacement (Consumable parts) Δ: Cleaning ×: Lubrication □: Adjustment ■: Inspection Interval Part Name Part No Counter Remark 43 Image Toner blocking sheet Δ Cleaning when replace intermediary transfer belt (ITB) p. 4-237 Formation ITB cleaning unit lower plate ○...
  • Page 246 Periodical Service > Periodical service item ♦: Replacement (Periodical replacement) ●: Replacement (Consumable parts) Δ: Cleaning ×: Lubrication □: Adjustment ■: Inspection Interval Part Name Part No Counter Remark Pressure roller FL2-7650 1 ○ Refer to Remarks DRBL-1 FX-LW-RL - When replacing the Pressure Roller, clean the edge of p.
  • Page 247 Periodical Service > Periodical service item ♦: Replacement (Periodical replacement) ●: Replacement (Consumable parts) Δ: Cleaning ×: Lubrication □: Adjustment ■: Inspection Interval Part Name Part No Counter Remark External heat roller thermoswitch2 FM3-2779 1 ♦ PRDC-1 FX-E2-TS p. 4-306 Fixing inlet guide ○...
  • Page 248 Periodical Service > Periodical service item ♦: Replacement (Periodical replacement) ●: Replacement (Consumable parts) Δ: Cleaning ×: Lubrication □: Adjustment ■: Inspection Interval Part Name Part No Counter Remark Pre-fixing feed belt ○ Δ Cleaning of paper dust and toner p.
  • Page 249 Periodical Service > Periodical service item Dustproof glass Dustproof filter (X4) F-3-1 Periodical Consumable Part Name Number Cleaning replacement parts Dustproof glass ○ Dustproof filter T-3-2 Periodical Service > Periodical service item...
  • Page 250 Periodical Service > Periodical service item Periodical Consumable Part Name Number Cleaning Shield plate replacement parts Primary charging assembly ○ Primary grid wire ○ Shield plate ○ T-3-3 Primary grid wire Primary charging assembly F-3-2 Periodical Service > Periodical service item...
  • Page 251 Periodical Service > Periodical service item 3-10 Roller electrode unit Periodical Consumable Part Name Number Cleaning replacement parts Pre-primary transfer charge ass'y ○ Shield plate Shield plate ○ Roller electrode unit ○ Stray toner collection unit ○ Pre-primary transfer exposure unit ○...
  • Page 252 Periodical Service > Periodical service item 3-11 Drum unit Periodical Consumable (heater sliding unit) Part Name Number Cleaning replacement parts Upstream sheet Upstream sheet ○ Downstream sheet ○ Process unit left rail plate ○ (developing lower area) Pre-primary transfer charging ○...
  • Page 253 Periodical Service > Periodical service item 3-12 Primary charging wire right unit Periodical Consumable Part Name Number Cleaning replacement parts Primary charging wire (right) Primary charging assembly ○ Primary charging wire (right) slider Pre-primary transfer charge ass'y ○ Primary charging Pre-primary trans charge wire unit ○...
  • Page 254 Periodical Service > Periodical service item 3-13 Drum cleaning unit Periodical Consumable Part Name Number Cleaning replacement parts Developing assembly ○ Developing sleeve unit ○ Drum cleaning unit ○ Drum cleaning blade ○ T-3-7 Developing sleeve unit Developing assembly Drum cleaning unit F-3-6 3-13 Periodical Service >...
  • Page 255 Periodical Service > Periodical service item 3-14 ITB secondary transfer inlet upper guide Periodical Consumable Part Name Number Cleaning replacement parts ITB driven roller ○ ITB drive roller ○ ITB driven roller ITB edge sensor ○ ITB secondary transfer inlet upper ○...
  • Page 256 Periodical Service > Periodical service item 3-15 Patch sensor Periodical Consumable Part Name Number Cleaning replacement parts ITB frame ITB frame (front face and rear face) ○ Toner blocking sheet ITB static eliminator ○ Patch sensor ○ Toner blocking sheet ○...
  • Page 257 Periodical Service > Periodical service item 3-16 ITB cleaning blade Intermediate transfer belt (ITB) ITB cleaning unit Primary transfer roller Secondary transfer inner roller Secondary Transfer External Roller F-3-10 Periodical Consumable Part Name Number Cleaning replacement parts Primary transfer roller ○...
  • Page 258 Periodical Service > Periodical service item 3-17 Periodical Consumable Part Name Number Cleaning replacement parts Fixing inlet guide ○ Fixing roller separation claw Fixing roller separation claw ○ ○ Press roller separation claw ○ ○ Refresh roller ○ ○ T-3-12 Fixing inlet guide Press roller sprt claw Refresh roller...
  • Page 259 Periodical Service > Periodical service item 3-18 Fixing roller bearing Fixing roller insulating bush Refresh roller Fixing web Fixing roller Fixing roller bearing Fixing roller insulating bush Fixing web roller External heat roller thermistor Pressure roller bearing External heat roller External heat roller thermistor insulating bush...
  • Page 260 Periodical Service > Periodical service item 3-19 Periodical Consumable Part Name Number Cleaning replacement parts Fixing roller ○ Fixing roller bearing ○ Fixing roller insulating bush ○ Pressure roller ○ Pressure roller insulate bush ○ Pressure roller bearing ○ Refresh roller ○...
  • Page 261 Periodical Service > Periodical service item 3-20 Periodical Consumable Active roller Registration guide Part Name Number Cleaning (skew correction roller) replacement parts Pre-fixing feed belt ○ Cleaning Brush ○ ○ Pre-secondary transfer guide ○ Post-secondary transfer guide ○ Post-secondary transfer static eliminator ○...
  • Page 262 Periodical Service > Periodical service item 3-21 Other feed guides Each feed rollers F-3-14 Periodical Consumable Part Name Number Cleaning replacement parts Other feed guide ○ Feed roller ○ T-3-15 3-21 Periodical Service > Periodical service item...
  • Page 263 Periodical Service > Periodical service item 3-22 Delivery decurler belt 1 Cleaning Brush Solenoid Delivery decurler belt unit 1 Delivery decurler belt unit 2 Duplexing decurler belt unit Delivery decurler belt 2 Cleaning Brush Duplexing decurler belt F-3-16 Periodical Consumable Part Name Number Cleaning...
  • Page 264 Periodical Service > Periodical service item 3-23 Primary charging ozone filter Fixing ozone filter Primary Charge Toner Filter Developing toner filter Fixing Toner Filter F-3-17 Periodical Consumable Part Name Number Cleaning replacement parts Fixing ozone filter ○ Primary charging ozone filter ○...

  • Page 265: Parts Replacement And Cleaning

    Parts Replacement and Cleaning ■ List of Parts ■ External Cover ■ Main Unit ■ Periodic Replacing Parts, Durable Parts, Cleaning Parts ■ PCB Parts Replacement and Cleaning...

  • Page 266: List Of External / Internal Cover

    Parts Replacement and Cleaning > List of Parts > List of External / Internal Cover > External Cover List of Parts List of External / Internal Cover ■ External Cover [16] [15] [17] Name Remarks Refarence [14] Upper right cover1 [13] Front right cover [12]...
  • Page 267 Parts Replacement and Cleaning > List of Parts > List of External / Internal Cover > External Cover [19] [18] [20] Name Remarks Refarence [18] Upper left cover2 [19] Hopper right cover [20] Hopper rear cover [21] [21] Duct cover1 [22] Duct cover2 [23]...
  • Page 268 Parts Replacement and Cleaning > List of Parts > List of External / Internal Cover > Internal Cover ■ Internal Cover [17] [21] [20] Name Remarks Refarence [16] Registration cover (upper) [19] Registration cover (middle) [18] Registration cover (lower) Deck cover (lower) Deck cover (upper) Fixing/feed cover (right) Fixing/feed cover (lower)

  • Page 269: List Of Main Unit

    Parts Replacement and Cleaning > List of Parts > List of Main Unit > Unit Layout List of Main Unit ■ Unit Layout [11] Laser scanner unit [1] Escape unit [2] Pickup feed unit [10] Hopper unit [6] Pickup unit [5] Waste toner feed unit [3] Waste toner drive unit [4] Waste toner box unit...
  • Page 270 Parts Replacement and Cleaning > List of Parts > List of Main Unit > Unit Layout Name Remarks Refarence Escape unit Pickup feed unit Waste toner drive unit Waste toner box unit Waste toner feed unit Pickup unit p. 4-124 Deck unit Supply pipe unit p.
  • Page 271 Parts Replacement and Cleaning > List of Parts > List of Main Unit > Unit Layout [25] Developing assembly [26] Drum cleaning unit [12] Control panel unit [13] Registration unit [24] Pre-exposure unit [23] Process unit [14] Secondary transfer unit [15] Feed belt unit [22] ITB unit [21] Fixing sub unit (upper)
  • Page 272 Parts Replacement and Cleaning > List of Parts > List of Main Unit > Unit Layout Name Remarks Refarence [12] Control panel unit p. 4-141 [13] Registration unit p. 4-91 [14] Secondary transfer unit [15] Feed belt unit p. 4-121 [16] Fixing feed unit p.
  • Page 273 Parts Replacement and Cleaning > List of Parts > List of Main Unit > Unit Layout [39] Delivery guide unit (upper) [38] Belt decurler 1 [27] Delivery unit [37] Pressure decurler 2 [36] Pressure decurler 1 [35] Belt decurler 2 [32] Delivery feed unit [34] Pressure decurler 2 [28] Reverse unit...
  • Page 274 Parts Replacement and Cleaning > List of Parts > List of Main Unit > Unit Layout 4-10 Name Remarks Refarence [27] Delivery unit [28] Reverse unit p. 4-314 [29] Delivery inner cover unit Include in Delivery buffer unit (front). p. 4-126 [30] Delivery outer cover unit Include in Delivery buffer unit (front).
  • Page 275 Parts Replacement and Cleaning > List of Parts > List of Main Unit > Unit Layout 4-11 Name Remarks Refarence [40] Fixing drive unit [41] Drum drive unit [42] Controller box unit p. 4-57 T-4-7 [42] Controller box unit [41] Drum drive unit [40] Fixing drive unit F-4-7 4-11...

  • Page 276: List Of Clutch / Solenoid

    Parts Replacement and Cleaning > List of Parts > List of Clutch / Solenoid 4-12 List of Clutch / Solenoid Pickup unit SL801 Deck unit SL803 F-4-8 Adjastment during Name Main Unit Remarks Refarence parts replacement SL801 Deck Pickup solenoid Pickup p.
  • Page 277 Parts Replacement and Cleaning > List of Parts > List of Clutch / Solenoid 4-13 Pickup feed unit ITB unit Fixing main unit F-4-9 Adjastment during Name Main Unit Remarks Refarence parts replacement Fixing cleaner solenoid Fixing assembly Fixing separation claw disengage solenoid Fixing assembly Transfer cleaning clutch Patch detection shutter solenoid...

  • Page 278: List Of Motor

    Parts Replacement and Cleaning > List of Parts > List of Motor 4-14 List of Motor Drum drive unit Developing assmbly Fixing drive unit Process unit Fixing main unit F-4-10 4-14 Parts Replacement and Cleaning > List of Parts > List of Motor...
  • Page 279 Parts Replacement and Cleaning > List of Parts > List of Motor 4-15 Adjastment during Name Main Unit Remarks parts replacement Fixing motor Fixing drive External heat engage/disengage motor Fixing drive Drum motor Drum drive Fixing belt press motor Fixing assembly Developing sleeve motor Process unit Primary charging assembly cleaning motor...
  • Page 280 Parts Replacement and Cleaning > List of Parts > List of Motor 4-16 Escape unit Hopper unit Laser scanner unit Pickup feed unit F-4-11 4-16 Parts Replacement and Cleaning > List of Parts > List of Motor...
  • Page 281 Parts Replacement and Cleaning > List of Parts > List of Motor 4-17 Adjastment during Name Main Unit Remarks parts replacement Hopper motor Hopper (Set ON) Toner container open motor Hopper (Set ON) Hopper stirring motor Hopper (Set ON) Laser Scanner motor (Bk) Laser unit Escape feed motor Escape...
  • Page 282 Parts Replacement and Cleaning > List of Parts > List of Motor 4-18 ITB unit Registration unit Fixing feed unit Duplex feed unit F-4-12 4-18 Parts Replacement and Cleaning > List of Parts > List of Motor...
  • Page 283 Parts Replacement and Cleaning > List of Parts > List of Motor 4-19 Adjastment during Name Main Unit Remarks parts replacement ITB motor ITB steering motor Pre-registration motor Registration Pre-registration separation motor Registration Skew correction motor1 Registration Skew correction motor2 Registration Registration motor Registration...
  • Page 284 Parts Replacement and Cleaning > List of Parts > List of Motor 4-20 Waste toner drive unit Waste toner box unit M802 M801 Pickup unit M803 Deck unit Outer delivery unit Delivery buffer unit (front) Reverse unit F-4-13 4-20 Parts Replacement and Cleaning > List of Parts > List of Motor...
  • Page 285 Parts Replacement and Cleaning > List of Parts > List of Motor 4-21 Adjastment during Name Main Unit Remarks parts replacement Delivery switch motor Delivery buffer Straight delivery motor1 Delivery buffer Delivery decurler motor1 Delivery buffer Delivery decurler pressure motor1 Delivery buffer Delivery decurler motor2 Delivery buffer...

  • Page 286: Fan

    Parts Replacement and Cleaning > List of Parts > Fan 4-22 Process unit Secondary transfer unit Fixing main unit FM20 FM19 FM63 FM27 FM67 FM31 FM30 FM29 Fixing feed unit FM28 Duplex feed unit F-4-14 4-22 Parts Replacement and Cleaning > List of Parts > Fan...
  • Page 287 Parts Replacement and Cleaning > List of Parts > Fan 4-23 Adjastment during Name Main Unit Remarks Refarence parts replacement FM63 Fixing sensor fan Fixing assembly FM19 Pre-fixing feed fan (front) Secondary transfer FM20 Pre-fixing feed fan (rear) Secondary transfer Developing cooling fan Process unit Pre-primary transfer suction fan...
  • Page 288 Parts Replacement and Cleaning > List of Parts > Fan 4-24 Pickup feed unit FM60 Pickup unit FM804 FM805 FM801 FM806 FM802 FM803 FM57 FM11 Deck unit FM56 FM807 FM10 FM808 FM59 FM58 FM66 FM14 External delivery unit Delivery buffer unit (front) Reverse unit F-4-15 4-24...
  • Page 289 Parts Replacement and Cleaning > List of Parts > Fan 4-25 Adjastment during Name Main Unit Remarks Refarence parts replacement FM10 Fixing sheet cooling fan 1 External Delivery FM11 Fixing sheet cooling fan 2 External Delivery FM14 Fixing sheet cooling fan 3 Delivery buffer FM56 Delivery upper fan 1...
  • Page 290 Parts Replacement and Cleaning > List of Parts > Fan 4-26 FM17 Controller box unit FM53 FM54 FM24 FM55 FM22 FM13 FM25 FM15 FM65 FM16 FM21 FM32 FM64 FM45 F-4-16 4-26 Parts Replacement and Cleaning > List of Parts > Fan...
  • Page 291 Parts Replacement and Cleaning > List of Parts > Fan 4-27 Adjastment during Name Main Unit Remarks Refarence parts replacement Primary exhaust fan Product configuration Developing assembly cooling fan Product configuration Fixing assembly heat exhaust fan 2 Product configuration FM13 Pre-fixing feed exhaust fan Product configuration FM15...
  • Page 292 Parts Replacement and Cleaning > List of Parts > Fan 4-28 FM18 FM46 F-4-17 Adjastment during Name Main Unit Remarks Refarence parts replacement Fixing assembly heat exhaust fan 1 Product configuration FM18 Laser scanner cooling fan Product configuration FM46 Toner feed pipe cooling fan Product configuration T-4-17 4-28...

  • Page 293: List Of Sensor

    Parts Replacement and Cleaning > List of Parts > List of Sensor 4-29 List of Sensor Developing assembly Process Unit PS161 PS160 PS127 ITB unit Fixing main unit PS124 PS11 PS16 PS12 PS64 PS15 PS13 PS170 PS14 PS10 F-4-18 4-29 Parts Replacement and Cleaning >...
  • Page 294 Parts Replacement and Cleaning > List of Parts > List of Sensor 4-30 Adjastment during Name Main Unit Remarks Refarence parts replacement PS10 Fixing inlet sensor Fixing assembly PS11 Inner delivery sensor Fixing assembly PS12 Lower unit engage/disengage sensor1 Fixing assembly PS13 Lower unit engage/disengage sensor2 Fixing assembly...
  • Page 295 Parts Replacement and Cleaning > List of Parts > List of Sensor 4-31 PS46 PS44 PS56 PS52 PS45 PS48 PS51 PS61 PS47 PS54 PS43 PS53 PS50 PS60 PS49 PS59 PS55 Secondary transfer unit PS58 Registration unit PS57 PS19 PS147 PS17 PS89 PS88 PS20...
  • Page 296 Parts Replacement and Cleaning > List of Parts > List of Sensor 4-32 Adjastment during Name Main Unit Remarks Refarence parts replacement PS17 Secondary transfer external roller disengage sensor Secondary transfer PS19 Secondary post-transfer sensor Secondary transfer PS147 Loop detection sensor Secondary transfer PS20 Fixing feed lever sensor...
  • Page 297 Parts Replacement and Cleaning > List of Parts > List of Sensor 4-33 PS171 Hopper unit PS128 PS129 PS130 PS28 PS132 PS133 Escape unit PS131 Pickup delivery unit PS26 PS34 PS41 PS42 PS27 PS169 PS33 PS36 PS35 PS91 PS117 PS90 PS116 PS119 PS120...
  • Page 298 Parts Replacement and Cleaning > List of Parts > List of Sensor 4-34 Adjastment during Name Main Unit Remarks Refarence parts replacement PS128 Toner container position sensor 1 Hopper (Set ON) PS129 Toner container position sensor 2 Hopper (Set ON) PS130 Toner container present sensor Hopper (Set ON)
  • Page 299 Parts Replacement and Cleaning > List of Parts > List of Sensor 4-35 PS153 PS152 Waste toner unit PS134 PS135 PS137 PS125 PS136 PS801 PS814 PS803 PS805 PS804 PS802 PS806 PS65 PS807 Pickup unit PS71 PS168 PS68 PS77 PS811 PS66 PS810 PS67 PS79...
  • Page 300 Parts Replacement and Cleaning > List of Parts > List of Sensor 4-36 Adjastment during Name Main Unit Service Parts No. Refarence parts replacement PS65 Delivery flapper switch sensor Delivery buffer PS66 Delivery sensor 1 Delivery buffer PS67 Delivery sensor 2 Delivery buffer PS68 Delivery decurler position sensor 1...
  • Page 301 Parts Replacement and Cleaning > List of Parts > List of Sensor 4-37 PS24 PS154 PS813 F-4-22 Adjastment during Name Main Unit Remarks Refarence parts replacement PS24 Front door open sensor (right) Product configuration PS154 Front door open sensor (left) Product configuration PS813 Foreign particle sensor...

  • Page 302: Heater / Other

    Parts Replacement and Cleaning > List of Parts > Heater / Other 4-38 Heater / Other Process unit LED1 LED2 Secondary transfer unit Fixing main unit THM3 THM5 THM1 THM4 THM6 TP2 TP3 THM8 THM2 THM7 F-4-23 4-38 Parts Replacement and Cleaning > List of Parts > Heater / Other...
  • Page 303 Parts Replacement and Cleaning > List of Parts > Heater / Other 4-39 Adjastment during Name Main Unit Remarks Reference parts replacement H2/H3 Fixing heater Fixing assembly H4/H5 External heat heater (1) Fixing assembly H6/H7 External heat heater (2) Fixing assembly H8/H9 Pressure roller heater Fixing assembly...
  • Page 304 Parts Replacement and Cleaning > List of Parts > Heater / Other 4-40 Controller box unit ITB unit THM801 Pickup unit H801 TP801 ELB2 ELB1 Deck unit Power code unit F-4-24 4-40 Parts Replacement and Cleaning > List of Parts > Heater / Other...
  • Page 305 Parts Replacement and Cleaning > List of Parts > Heater / Other 4-41 Adjastment during Name Main Unit Remarks Reference parts replacement ITB varistor H801 Air Pickup heater Pickup p. 4-155 TP801 Air Pickup heater thermoswitch Pickup THM801 Air Pickup heater thermitor Pickup Cassette heater Deck...

  • Page 306: Switch

    Parts Replacement and Cleaning > List of Parts > Switch 4-42 Switch Escape unit SW14 Hopper unit MS803 Power code unit MS802 SW10 Deck unit F-4-25 4-42 Parts Replacement and Cleaning > List of Parts > Switch...
  • Page 307 Parts Replacement and Cleaning > List of Parts > Switch 4-43 Name Main Unit Remarks Refarence Main power switch Escape Hopper cover open switch Hopper (Set ON) Drum heater interlock switch Product configuration Front door switch (right) Product configuration Front door switch (left) Product configuration SW10 Environment switch...

  • Page 308: Pcb

    Parts Replacement and Cleaning > List of Parts > PCB 4-44 PCB43 PCB44 PCB42 Control panel unit PCB55 Register unit Secondary transfer unit PCB50 PCB54 PCB4 PCB30 PCB29 Fixing feed unit Duplex feed unit F-4-26 4-44 Parts Replacement and Cleaning > List of Parts > PCB...
  • Page 309 Parts Replacement and Cleaning > List of Parts > PCB 4-45 Adjastment during Name Main Unit Remarks Reference parts replacement PCB4 Registration/duplexing driver PCB Fixing feed p. 4-379 PCB29 Secondary transfer static eliminator PCB Fixing feed Secondary transfer p. 4-380 static eliminator PCB PCB30 Fixing high-voltage PCB...
  • Page 310 Parts Replacement and Cleaning > List of Parts > PCB 4-46 Process unit PCB51 PCB5 PCB31 Fixing main unit PCB6 ITB unit PCB53 PCB9 F-4-27 4-46 Parts Replacement and Cleaning > List of Parts > PCB...
  • Page 311 Parts Replacement and Cleaning > List of Parts > PCB 4-47 Adjastment during Name Main Unit Remarks Refarence parts replacement PCB9 Fixing sub driver PCB 1 Fixing assembly PCB53 Fixing high-voltage resister PCB Fixing assembly PCB5 Developing driver PCB Process unit p.
  • Page 312 Parts Replacement and Cleaning > List of Parts > PCB 4-48 Pickup unit PCB36 PCB37 PCB38 Deck unit PCB7 Delivery outer cover unit Delivery buffer unit (front) Reverse unit F-4-28 4-48 Parts Replacement and Cleaning > List of Parts > PCB...
  • Page 313 Parts Replacement and Cleaning > List of Parts > PCB 4-49 Adjastment during Name Main Unit Remarks Refarence parts replacement PCB7 Reverse delivery driver PCB Delivery buffer PCB36 Air Pickup driver PCB Product configuration PCB37 Deck driver PCB Deck PCB38 Deck level display PCB Deck T-4-28...
  • Page 314 Parts Replacement and Cleaning > List of Parts > PCB 4-50 Pickup feed unit Laser scanner unit Hopper unit PCB46 PCB13 PCB12 PCB32 PCB33 PCB45 F-4-29 4-50 Parts Replacement and Cleaning > List of Parts > PCB...
  • Page 315 Parts Replacement and Cleaning > List of Parts > PCB 4-51 Adjastment during Name Main Unit Remarks Refarence parts replacement PCB45 Hopper switch PCB Hopper (Set ON) PCB46 Hopper driver PCB Hopper (Set ON) PCB12 Laser driver PCB Laser scanner PCB13 BD sensor PCB Laser scanner...
  • Page 316 Parts Replacement and Cleaning > List of Parts > PCB 4-52 Speaker sub board Voice guidance PCB RISER PCB IPSec PCB PCB3 PCB11 Coin vender PCB PCB52 PCB34 RAID_LED PCB HERMITAGE PCB PCB27 PCB25 LED PCB PCB1 PCB35 PCB24 Controller box unit SCAN PCB PCB14 PCB8...
  • Page 317 Parts Replacement and Cleaning > List of Parts > PCB 4-53 Adjastment during Name Main Unit Remarks Refarence parts replacement PCB1 DC controller PCB Product configuration p. 4-354 PCB3 Pickup feed driver PCB Product configuration p. 4-358 PCB8 Fixing main driver PCB Product configuration p.

  • Page 318: External Cover

    Parts Replacement and Cleaning > External Cover > Open Front Left Cover 4-54 External Cover Open the Front Left Cover and the Front Right Cover 1) Open the front left cover and the front right cover. F-4-31 Open Front Left Cover 1) Open the front left cover.

  • Page 319: Removing Rear Left Cover

    Parts Replacement and Cleaning > External Cover > Removing Rear Right Cover 4-55 Removing Rear Left Cover 1) Remove the rear left cover. • 12 screws (loosen) • 3 screws (remove) F-4-33 Removing Rear Right Cover 1) Remove the rear right cover. •...

  • Page 320: Removing Rear Lower Cover

    Parts Replacement and Cleaning > External Cover > Pulling out Waste Toner Case Unit 4-56 Removing Rear Lower Cover <Preparation> 1) Remove the rear lower cover. 1) Remove Rear Right Cover. • 7 screws (Refer to page 4-55) 2) Remove Rear Left Cover. (Refer to page 4-55) F-4-35 Pulling out Waste Toner Case Unit...

  • Page 321: Opening Controller Box Unit

    Parts Replacement and Cleaning > External Cover > Opening Controller Box Unit 4-57 Opening Controller Box Unit <Preparation> 1) Open the duct cover 3. 1) Remove Rear Left Cover. • 5 screws (Refer to page 4-55) F-4-37 2) Open the controller box unit in the direction of the arrow. •...

  • Page 322: Main Unit

    Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit unmounted model) 4-58 Main Unit Removing Laser Scanner Unit <Preparation> MEMO : 1) Open the Front Left Cover and the Front Right The procedures to dissemble the Cover.
  • Page 323 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit unmounted model) 4-59 Caution : During the laser scanner unit replacement, do not turn the adjustment dial. Adjustment dial F-4-41 3) Remove the laser fan cover.
  • Page 324 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit unmounted model) 4-60 5) Remove the harness. 6) Remove the 2 laser scanner unit fixing plates. • 1 connector •...
  • Page 325 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit mounted model) 4-61 MEMO : Caution : During ADF + reader install on Install the positioning host machine, refer to the following pin of the laser scanner procedure.
  • Page 326 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit mounted model) 4-62 3) Remove the upper left cover 2. • 1 rebber cover Cover rubber MEMO : • 1 screw •...
  • Page 327 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit mounted model) 4-63 4-3) Remove the upper right cover1 in the direction of the arrow. <If POD deck is not connected to the host machine> •...
  • Page 328 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit mounted model) 4-64 6) Remove the reader support plate (left / right) 7) Open the ADF unit. • 1 screw each Reader support Reader support plate...
  • Page 329 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit mounted model) 4-65 9) Hold the ADF + reader unit, and remove the reader support plate. MEMO : During reader support plate installation, install 2 stepped screws on the 2 places.
  • Page 330 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit mounted model) 4-66 11) Remove the laser fan cover. Caution : • 2 screws During the laser scanner unit Laser fan cover replacement, do not turn the adjustment...
  • Page 331 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit mounted model) 4-67 14) Remove the 2 laser scanner unit fixing plates. Caution : • 2 screws During the laser scanner unit replacement, do not soil dustproof glass.

  • Page 332: Removing Pre Exposure Led (1)

    Parts Replacement and Cleaning > Main Unit > Removing Pre Exposure LED (1) 4-68 Removing Pre Exposure LED (1) <Preparation> 1) Remove the 2 screws, hold the grip and open the process unit upper lid. 1) Open the Front Left Cover and the Front Right 2) Turn the lock lever in the direction of the arrow to lock the process unit upper lid.
  • Page 333 Parts Replacement and Cleaning > Main Unit > Removing Pre Exposure LED (1) 4-69 4) Remove the harness from the cable guide and remove the pre-exposure LED (1) unit. • 3 connectors • 3 screws Connector Connector Connector F-4-72 5) Remov the Pre Exposure LED (1). •...

  • Page 334: Removing Pre-Exposure Led (2)

    Parts Replacement and Cleaning > Main Unit > Removing Pre-Exposure LED (2) 4-70 Removing Pre-Exposure LED (2) <Preparation> 1) Remove the pre-exposure LED (2) unit. 1) Open the Front Left Cover and the Front Right • 3 screws Cover. • 1 connector (Refer to page 4-54) •...

  • Page 335: Removing Process Unit Cover

    Parts Replacement and Cleaning > Main Unit > Removing Process Unit Cover 4-71 Removing Process Unit Cover <Preparation> 1) Loosen the 2 screws, open the right side of process unit cover and move it to the right to remove. 1) Open the Front Left Cover and the Front Right Process unit Cover.

  • Page 336: Pulling Out Process Unit

    Parts Replacement and Cleaning > Main Unit > Pulling Out Process Unit 4-72 Pulling Out Process Unit <Preparation> 1) Turn the ITB release lever in the direction of the arrow. 1) Open the Front Left Cover and the Front Right ITB release lever Cover.
  • Page 337 Parts Replacement and Cleaning > Main Unit > Pulling Out Process Unit 4-73 2) Remove the 2 screws to remove the ITB positioning plate. 3) Remove the drum HP flag. • 1 stepped screw ITB positioning plate • 1 spring F-4-80 F-4-81 4) Remove the 4 screws.
  • Page 338 Parts Replacement and Cleaning > Main Unit > Pulling Out Process Unit 4-74 6) Hold the grip, push the process unit, and fit the edge face of the process unit to the edge face of the host machine place. Caution : Caution during process unit storage When pushing the process unit, if the phase of the drum and the drum...
  • Page 339 Parts Replacement and Cleaning > Main Unit > Pulling Out Process Unit 4-75 Caution : Do not touch the drum surface [A]. F-4-85 7) Rotate the drum, fit the cross sign in the drum shaft to the slot of the drum. F-4-86 4-75 Parts Replacement and Cleaning >...
  • Page 340 Parts Replacement and Cleaning > Main Unit > Pulling Out Process Unit 4-76 Caution : When the drum home position flag is set downward and installed, be sure that the flag part is inserted to the [A] part of the drum home position sensor.
  • Page 341 Parts Replacement and Cleaning > Main Unit > Pulling Out Process Unit 4-77 Caution : After tightening the Stepped Screw completely, check that the thickness of the spring is 15 mm. F-4-89 Caution : Be sure to put the arm of the pre-primary transfer charging assembly in the side surface of the drum home position detection flag. If the arm of the pre-primary transfer charging assembly is not placed there, the splashing toner can't be collected.

  • Page 342: Removing Supply Pipe Unit

    Parts Replacement and Cleaning > Main Unit > Removing Supply Pipe Unit 4-78 Removing Supply Pipe Unit 1) Remove the hopper upper cover in the direction of the arrow. 2) Remove the hopper rear cover. • 2 screws • 3 screws F-4-92 F-4-91 3) Remove the hopper left cover in the direction of the arrow.
  • Page 343 Parts Replacement and Cleaning > Main Unit > Removing Supply Pipe Unit 4-79 5) Open the Front Left Cover and the Front Right Cover. 6) Remove the hopper upper cover in the direction of the arrow. • 1 rubber bush •...
  • Page 344 Parts Replacement and Cleaning > Main Unit > Removing Supply Pipe Unit 4-80 8) Remove the ITB cover assembly. 9) Remove the inner cover (center). • 2 screws (loosen) • 2 screws F-4-98 F-4-99 10) Remove the inner cover (left). 11) Remove the belt.
  • Page 345 Parts Replacement and Cleaning > Main Unit > Removing Supply Pipe Unit 4-81 12) Remove the harness. • 9 wire saddles • 4 edge saddles Edge saddle Wire saddle • 1 reuse band Edge saddle • 1 connector Wire saddle Reuse band Wire saddle Connector...
  • Page 346 Parts Replacement and Cleaning > Main Unit > Removing Supply Pipe Unit 4-82 15) Remove the Process Unit in the direction of the arrow. Caution : caution when installing • 4 screws After tightening the Stepped Screw completely, check that the thickness of the spring is 15 mm.

  • Page 347: Pulling Out Itb Unit

    Parts Replacement and Cleaning > Main Unit > Pulling Out ITB Unit 4-83 Pulling Out ITB Unit <Preparation> 1) Turn the ITB release lever in the direction of the arrow. 1) Open the Front Left Cover and the Front Right ITB release lever Cover.
  • Page 348 Parts Replacement and Cleaning > Main Unit > Pulling Out ITB Unit 4-84 2) Remove the ITB positioning plate with the 2 screws. ITB positioning plate Screw F-4-111 Caution : • When pulling out the ITB unit from the host machine, be sure to also pull out the fixing feed unit at the same time, otherwise it might scratch the intermediate transfer belt. •...
  • Page 349 Parts Replacement and Cleaning > Main Unit > Pulling Out ITB Unit 4-85 5) While pushing the 2 leaf springs, move the fixing feed unit to the front side and release the slide rail lock. Caution : Caution during ITB unit storage. 6) Hold the fixing feed unit lever and ITB unit lever, and pull out the fixing feed unit and ITB unit to the each position where they are locked.

  • Page 350: Removing Secondary Transfer Outer Unit

    Parts Replacement and Cleaning > Main Unit > Removing Secondary Transfer Outer Unit 4-86 Removing Secondary Transfer Outer Unit <Preparation> 1) Loosen the screw and remove the FDR frame service cover. 1) Open the Front Left Cover and the Front Right Cover.
  • Page 351 Parts Replacement and Cleaning > Main Unit > Removing Secondary Transfer Outer Unit 4-87 3) Make sure that the cut-off of coupling is facing up as below. If not, turn the gear to make the cut-off of coupling face up. Gear Coupling F-4-116...

  • Page 352: Removing Patch Sensor Unit

    Parts Replacement and Cleaning > Main Unit > Removing Patch Sensor Unit 4-88 Removing Patch Sensor Unit <Preparation> 1) Remove the connector. 1) Open the Front Left Cover and the Front Right Cover. (Refer to page 4-54) 2) Remove Process Unit Cover. (Refer to page 4-71) 3) Pull Out ITB Unit.
  • Page 353 Parts Replacement and Cleaning > Main Unit > Removing Patch Sensor Unit 4-89 2) Hold the grip and with opening the intermediate transfer belt unit, remove the support shaft. Support shaft F-4-120 3) Open the intermediate transfer belt unit by approx. 90 degree, align the end of support shaft without groove with the hole of intermediate transfer belt unit frame and align the other end of groove on support shaft with the hole of intermediate transfer belt unit frame.
  • Page 354 Parts Replacement and Cleaning > Main Unit > Removing Patch Sensor Unit 4-90 5) Remove the patch sensor unit. Caution : Make sure Patch sensor unit Boss to align the 2 positioning bosses with the patch sensor unit Boss hole to install. Hole of ITB belt unit F-4-123 F-4-122...

  • Page 355: Removing Registration Unit

    Parts Replacement and Cleaning > Main Unit > Removing Registration Unit 4-91 Removing Registration Unit <Preparation> 1) Open the duplex feed unit. 1) Open the Front Left Cover and the Front Right Cover. (Refer to page 4-54) 2) Pull Out Fixing Feed Unit. (Refer to page 4-120) F-4-124 2) Remove the 2 knobs.
  • Page 356 Parts Replacement and Cleaning > Main Unit > Removing Registration Unit 4-92 3) Remove the front cover. • 4 screws F-4-126 4) Remove the cable. • 7 connectors • 10 wire saddles F-4-127 4-92 Parts Replacement and Cleaning > Main Unit > Removing Registration Unit...
  • Page 357 Parts Replacement and Cleaning > Main Unit > Removing Registration Unit 4-93 5) Remove the plate. 6) Remove the connector. • 1 screw F-4-129 F-4-128 7) Remove the registration unit. • 4 screws F-4-130 4-93 Parts Replacement and Cleaning > Main Unit > Removing Registration Unit...

  • Page 358: Removing Registration Front Guide Unit

    Parts Replacement and Cleaning > Main Unit > Removing Registration Front Guide Unit 4-94 Removing Registration Front Guide Unit <Preparation> 1) Remove the harness. 1) Open the Front Left Cover and the Front Right • 1 connector Cover. • 3 edge saddles (Refer to page 4-54) •...
  • Page 359 Parts Replacement and Cleaning > Main Unit > Removing Registration Front Guide Unit 4-95 3) Remove the harness. 4) Remove the plate from the registration unit. • 2 wire saddles • 2 screws Wire saddle F-4-133 F-4-134 5) Disengage the [A] part of the shaft from the hole and, remove the registration front guide unit and the plate in the 6) Remove the registration front guide unit after removing the flat cable.

  • Page 360: Caution About The Disassembly Of Fixing Assembly

    Parts Replacement and Cleaning > Main Unit > Caution about the Disassembly of Fixing Assembly 4-96 Caution about the Disassembly of Fixing Assembly Caution : When disassembling the fixing assembly, take the following cautions. • Since it may cause the burn injury, make sure to leave the fixing assembly until it fully cool down.

  • Page 361: Caution About The Thermistor/Thermo Switch

    Parts Replacement and Cleaning > Main Unit > Caution about the thermistor/thermo switch 4-97 Caution about the thermistor/thermo switch Overhead view Caution : When replacing or cleaning the thermistor/ thermo switch, make sure to comply with the following points. • Do not deform it. Thermistor/ thermo switch •...

  • Page 362: Open Fixing Upper Unit

    Parts Replacement and Cleaning > Main Unit > Open Fixing Upper Unit 4-98 Open Fixing Upper Unit <Preparation> 1) Remove the 2 screws and the fixing feed cover (upper). 1) Open the Front Left Cover and the Front Right Cover. (Refer to page 4-54) 2) Pull Out Fixing Feed Unit.
  • Page 363 Parts Replacement and Cleaning > Main Unit > Open Fixing Upper Unit 4-99 4) Loosen the 2 screws and move the fixing upper unit fixing pin in the direction of the arrow. Fixing upper unit fixing pin Fixing upper unit fixing pin F-4-142 5) Hold the grip and open the fixing upper unit.

  • Page 364: Open Inner Delivery Unit

    Parts Replacement and Cleaning > Main Unit > Open Inner Delivery Unit 4-100 Open Inner Delivery Unit <Preparation> 1) Hold the grip and open the inner delivery unit until it is locked. 1) Open the Front Left Cover and the Front Right Inner Delivery Unit Cover.

  • Page 365: Removing Fixing Main Unit

    Parts Replacement and Cleaning > Main Unit > Removing Fixing Main Unit 4-101 Removing Fixing Main Unit <Preparation> 1) Remove the fixing feed cover (upper). 2) Remove the knob. 1) Open the Front Left • 2 screws Cover and the Front Right Cover.
  • Page 366 Parts Replacement and Cleaning > Main Unit > Removing Fixing Main Unit 4-102 4) Remove the fixing / feed cover (lower). MEMO : • 2 screws When putting back the fixing feed unit lever, turn the lever lock clockwise while moving it toward front.

  • Page 367: Removing Fixing Pressure Unit

    Parts Replacement and Cleaning > Main Unit > Removing Fixing Pressure Unit 4-103 Removing Fixing Pressure Unit <Preparation> 1) Remove the 2 screws and the fixing feed cover (upper). 1) Open the Front Left Cover and the Front Right Cover. (Refer to page 4-54) 2) Pull Out Fixing Feed Unit.
  • Page 368 Parts Replacement and Cleaning > Main Unit > Removing Fixing Pressure Unit 4-104 Caution : If the fixing pressure unit is installed to the fixing assembly, do not touch the gear of the fixing assembly. The gear of the fixing assembly may rotate and fingers may get caught. Gear Fixing assembly Gear...
  • Page 369 Parts Replacement and Cleaning > Main Unit > Removing Fixing Pressure Unit 4-105 4-1) Hold the grip and lift the fixing pressure release lever (right/left) in the direction of the arrow. Fixing pressure release lever Grip Grip F-4-154 4-2) Put the fixing pressure release lever (right/left) inside and push the long hole to the shaft of the screw (the pin (longer) is the supporting point of the fixing pressure release lever). Screw Elongated hole Elongated hole Screw...
  • Page 370 Parts Replacement and Cleaning > Main Unit > Removing Fixing Pressure Unit 4-106 4-3) Push the fixing pressure release lever (right/left) in the direction of the arrow and hook the protrusion of the lever (right/left) to the hole. Protrusion Fixing pressure release lever...
  • Page 371 Parts Replacement and Cleaning > Main Unit > Removing Fixing Pressure Unit 4-107 5-2) Put the fixing pressure release lever (right/left) inside and push the long hole to the shaft of the screw (the pin (shorter) is the supporting point of the fixing pressure release lever). Longer Elongated Elongated...
  • Page 372 Parts Replacement and Cleaning > Main Unit > Removing Fixing Pressure Unit 4-108 6) Remove the 2 screws and the fixing pressure unit. Caution : caution when installing the fixing pressure unit Check from the hole of the fixing assembly and make sure that the cam is the same status as when the fixing pressure unit is removed.
  • Page 373 Parts Replacement and Cleaning > Main Unit > Removing Fixing Pressure Unit 4-109 • When making the cam from the standing status [A] to the lying status [B]. Caution : Be sure that the screw of the cam is in the correct direction when making the cam in a lying state. If the direction is incorrect, the cam may not rotate normally. [A] Pressing status [B] Released status Screw...

  • Page 374: Removing Fixing Roller Unit

    Parts Replacement and Cleaning > Main Unit > Removing Fixing Roller Unit 4-110 Removing Fixing Roller Unit <Preparation> 1) Remove the 2 connectors (with hook) of the fixing heater and remove the harness from the guide. 1) Open the Front Left Cover and the Front Right Cover.
  • Page 375 Parts Replacement and Cleaning > Main Unit > Removing Fixing Roller Unit 4-111 3) Move the heater in the direction of the arrow and remove the heater from the heater retainer (front). 4) Cover the fixing roller unit with the paper and hold it by hand. Caution : Be careful not to touch the surface of the fixing roller.
  • Page 376 Parts Replacement and Cleaning > Main Unit > Removing Fixing Roller Unit 4-112 Caution : Caution at installation During installation of fixing roller unit, fix the space between fixing roller fixing member (rear) and fixing assmly rear side plate under 3mm. Under 3mm Fixing roller fixing member Fixing roller...
  • Page 377 Parts Replacement and Cleaning > Main Unit > Removing Fixing Roller Unit 4-113 Caution : Caution at installation During installation of fixing roller unit, fix the space between fixing roller fixing member (front) and fixing assmly front side plate under 3mm. Under 3mm Fixing roller Fixing assmly...
  • Page 378 Parts Replacement and Cleaning > Main Unit > Removing Fixing Roller Unit 4-114 Caution : Caution : Caution at installation Be careful not to touch the glass surface of fixing heater. When installing the new fixing roller in the fixing assembly, after fixing roller is installed in the fixing assembly, be sure to remove the paper rolling the...

  • Page 379: Installing The Fixing Heater

    Parts Replacement and Cleaning > Main Unit > Installing the fixing heater 4-115 Installing the fixing heater 1) Insert the heater mount guide included in the new fixing roller into the fixing roller unit. 2) Insert the fixing heater into the heater mount guide from the 1-pin connector side. Heater mount guide Fixing heater 1-pin connector...

  • Page 380: Removing Pressure Roller Unit

    Parts Replacement and Cleaning > Main Unit > Removing Pressure Roller Unit 4-116 Removing Pressure Roller Unit <Preparation> 1) Loosen the screw and remove the connector cover. 1) Open the Front Left Cover and the Front Right Cover. (Refer to page 4-54) Connector cover 2) Pull Out Fixing Feed Unit.
  • Page 381 Parts Replacement and Cleaning > Main Unit > Removing Pressure Roller Unit 4-117 3) Loosen the screw remove the heater retainer (rear). 4) Move the heater in the direction of the arrow and remove it from the heater retainer (front). Heater retainer (rear) Heater Heater retainer (front)
  • Page 382 Parts Replacement and Cleaning > Main Unit > Removing Pressure Roller Unit 4-118 6) Hold the edge of pressure heater and remove 7) Fold the paper and place it under the fixing inlet guide, and then clean the fixing Caution : the pressure heater from the pressure roller.

  • Page 383: Installing The Pressure Heater

    Parts Replacement and Cleaning > Main Unit > Installing the pressure heater 4-119 Installing the pressure heater 1) Insert the heater mount guide included in the 2) Insert the pressure heater into the heater mount guide from the 1-pin connector side. pressure roller into the pressure roller unit.

  • Page 384: Pulling Out Fixing Feed Unit

    Parts Replacement and Cleaning > Main Unit > Pulling Out Fixing Feed Unit 4-120 Pulling Out Fixing Feed Unit <Preparation> 1) Tilt the fixing feed unit lever and pull out the fixing feed unit. 1) Open the Front Left Cover and the Front Right Cover.

  • Page 385: Removing Feed Belt Unit

    Parts Replacement and Cleaning > Main Unit > Removing Feed Belt Unit 4-121 Removing Feed Belt Unit <Preparation> 1) Remove the fixing feed cover (upper). 1) Open the Front Left Cover and the Front Right • 2 screws Cover. (Refer to page 4-54) 2) Pull Out Fixing Feed Unit.
  • Page 386 Parts Replacement and Cleaning > Main Unit > Removing Feed Belt Unit 4-122 3) Remove the knob. 4) Remove the fixing/feed cover (lower). • 2 screws F-4-197 F-4-198 5) Removing the connector. • 1 wire saddle F-4-199 4-122 Parts Replacement and Cleaning > Main Unit > Removing Feed Belt Unit...
  • Page 387 Parts Replacement and Cleaning > Main Unit > Removing Feed Belt Unit 4-123 6) Remove the 1 belts. 7) Remove the grounding wire. • 1 screw • 1 wire saddle F-4-200 F-4-201 8) Remove the 2 E rings of both sides of the feed belt unit. 9) Remove the feed belt unit.

  • Page 388: Removing Pickup Unit

    Parts Replacement and Cleaning > Main Unit > Removing Pickup Unit 4-124 Removing Pickup Unit <Preparation> 1) Remove the 2 screws and the deck cover (upper) . 1) Open the Front Left Cover and the Front Right Cover. (Refer to page 4-54) 2) Pull out the Waste Toner Case Unit.

  • Page 389: Removing Delivery Outer Cover Unit

    Parts Replacement and Cleaning > Main Unit > Removing Delivery Outer Cover Unit 4-125 Removing Delivery Outer Cover Unit <Preparation> 1) Remove the connector. 1) Open Front Left Cover. • 1 reuse band (Refer to page 4-54) 2) Pull Out Buffer Delivery Unit. (Refer to page 4-133) F-4-207 2) Remove the delivery outer cover unit in the direction of the arrow.

  • Page 390: Removing Delivery Inner Cover Unit

    Parts Replacement and Cleaning > Main Unit > Removing Delivery Inner Cover Unit 4-126 Removing Delivery Inner Cover Unit <Preparation> 1) Remove the band of the front right cover. 1) Open Front Left Cover. • 1 screw (Refer to page 4-54) 2) Pull Out Buffer Delivery Unit.
  • Page 391 Parts Replacement and Cleaning > Main Unit > Removing Delivery Inner Cover Unit 4-127 3) Remove the delivery inner cover unit in the direction of the arrow. • 2 screws F-4-211 4-127 Parts Replacement and Cleaning > Main Unit > Removing Delivery Inner Cover Unit...

  • Page 392: Removing Delivery Guide Unit (Upper)

    Parts Replacement and Cleaning > Main Unit > Removing Delivery Guide Unit (Upper) 4-128 Removing Delivery Guide Unit (Upper) <Preparation> 1) Remove the delivery cover (upper). 1) Open Front Left Cover. • 3 screws (Refer to page 4-54) 2) Pull Out Buffer Delivery Unit. (Refer to page 4-133) 3) Remove Delivery Decurlar Belt Unit2.

  • Page 393: Removing Pressure Decurler 2

    Parts Replacement and Cleaning > Main Unit > Removing Pressure Decurler 2 4-129 Removing Pressure Decurler 2 <Preparation> 1) Remove the connector. 1) Open Front Left Cover. • 9 wire saddles (Refer to page 4-54) • 1 edge saddle 2) Pull Out Buffer Delivery Unit. Connector •...
  • Page 394 Parts Replacement and Cleaning > Main Unit > Removing Pressure Decurler 3 4-130 Removing Pressure Decurler 3 <Preparation> 1) Remove the delivery cover (upper). 1) Open Front Left Cover. • 3 screws (Refer to page 4-54) 2) Pull Out Buffer Delivery Unit. (Refer to page 4-133) F-4-216 2) Remove the 3 knobs.
  • Page 395 Parts Replacement and Cleaning > Main Unit > Removing Pressure Decurler 3 4-131 4) Remove the motor mount. 5) Remove the belt in 2 places. • 2 screws F-4-220 F-4-219 6) Remove the belt decurler 2. 7) Remove the connector. •...
  • Page 396 Parts Replacement and Cleaning > Main Unit > Removing Pressure Decurler 3 4-132 8) Remove the pressure decurler 3. • 1 screw F-4-223 4-132 Parts Replacement and Cleaning > Main Unit > Removing Pressure Decurler 3...

  • Page 397: Pulling Out Buffer Delivery Unit

    Parts Replacement and Cleaning > Main Unit > Pulling Out Buffer Delivery Unit 4-133 Pulling Out Buffer Delivery Unit <Preparation> 1) Hold the grip and lift the delivery upper unit to lock it. 1) Open Front Left Cover. Delivery upper unit (Refer to page 4-54) F-4-224 2) Remove the 2 screws.
  • Page 398 Parts Replacement and Cleaning > Main Unit > Pulling Out Buffer Delivery Unit 4-134 3) Hold the grip, lift the delivery upper unit and release the lock. 4) Hold the grip and fully pull out the buffer delivery unit. Delivery upper unit Buffer delivery unit F-4-226 F-4-227...

  • Page 399: Removing Buffer Delivery Upper Unit

    Parts Replacement and Cleaning > Main Unit > Removing Buffer Delivery Upper Unit 4-135 Removing Buffer Delivery Upper Unit <Preparation> 1) Open Front Left Cover. (Refer to page 4-54) 2) Pull Out Buffer Delivery Unit. (Refer to page 4-133)) 3) Remove Delivery Decurler Belt Unit 2. (Refer to page 4-321) 1) Remove the 4 wire saddles, 2 relay connectors (with hook) and the reuse band.
  • Page 400 Parts Replacement and Cleaning > Main Unit > Removing Buffer Delivery Upper Unit 4-136 3) Lift the rear of buffer delivery upper unit and remove the right fixing pin and the left fixing pin in order. Buffer delivery upper unit F-4-229 4) Lift the rear of buffer delivery upper unit and remove it in the direction of the arrow.
  • Page 401 Parts Replacement and Cleaning > Main Unit > Removing Buffer Delivery Upper Unit 4-137 Caution : Caution during installation Adjust the hole of the buffer delivery upper unit plate to the motor, adjust the protrusion to the hole of the buffer delivery unit in 2 places, and put the buffer delivery upper unit. Protrusion of the buffer delivery unit Hole of the buffer...
  • Page 402 Parts Replacement and Cleaning > Main Unit > Removing Buffer Delivery Upper Unit 4-138 5) Turn the buffer delivery upper unit and place it with the top of unit facing down. Buffer delivery upper unit Buffer delivery upper unit F-4-234 4-138 Parts Replacement and Cleaning >...

  • Page 403: Removing Reversal Unit

    Parts Replacement and Cleaning > Main Unit > Removing Reversal Unit 4-139 Removing Reversal Unit <Preparation> 1) Remove the knob. 1) Open Front Left Cover. (Refer to page 4-54) 2) Pull Out Buffer Delivery Unit. (Refer to page 4-133) F-4-235 2) Remove the delivery cover (right).
  • Page 404 Parts Replacement and Cleaning > Main Unit > Removing Reversal Unit 4-140 5) Pull out the fixing feed unit. 6) Remove the left lower cover. 7) Remove the 3 connectors. • 6 screws F-4-239 F-4-241 F-4-240 8) Pull out the reversal unit in the direction of the arrow. •...

  • Page 405: Removing Control Panel Unit

    Parts Replacement and Cleaning > Main Unit > Removing Control Panel Unit 4-141 Removing Control Panel Unit 1) Tilt the control panel unit in the direction of the arrow. 2) Remove the hinge slide cover. • 2 screws • 2 rubber covers F-4-243 F-4-244 3) Remove the lock hinge cover (left).
  • Page 406 Parts Replacement and Cleaning > Main Unit > Removing Control Panel Unit 4-142 5) Remove the 2 harnesses after removing the 2 connectors. • 1 wire saddle Connector • 2 edge saddles • 1 reuse band Wire saddle Edge saddles Reuse band Edge saddles F-4-247...

  • Page 407: Removing Hopper Unit

    Parts Replacement and Cleaning > Main Unit > Removing Hopper Unit 4-143 Removing Hopper Unit 1) Disconnect connected machine. 2) Open the front left and front right cover. F-4-250 F-4-251 3) Remove the upper left cover. 4) Remove the upper left cover 2. •...
  • Page 408 Parts Replacement and Cleaning > Main Unit > Removing Hopper Unit 4-144 5) Remove the hopper upper cover in the direction of the arrow. 6) Remove the hopper rear cover. • 2 screws • 3 screws F-4-255 F-4-254 7) Remove the hopper left cover in the direction of the arrow. 8) Remove the hopper front cover in the direction of the arrow.
  • Page 409 Parts Replacement and Cleaning > Main Unit > Removing Hopper Unit 4-145 9) Remove the hopper right cover. 10) Remove the upper left cover 1 • 2 screws • 3 screws F-4-259 F-4-258 11) While releasing the shaft in the direction of the arrow, turn the gear in the direction of the arrow by hand. 12) Keep turning the gear in the direction of the arrow by hand.
  • Page 410 Parts Replacement and Cleaning > Main Unit > Removing Hopper Unit 4-146 13) If the toner container reaches the closest point to the front side, it will move to the reverse 14) Remove the toner container in the direction of the arrow. MEMO : direction.
  • Page 411 Parts Replacement and Cleaning > Main Unit > Removing Hopper Unit 4-147 Caution : Caution during hopper unit removal Hold the shutter part by hand, and while carefully lift the hopper unit, close the shutter smoothly. (Spring is installed in the shutter, hence if the hopper unit is lifted abruptly, the shutter will closed hardly, and the toner will splash around).

  • Page 412: Pulling Out Paper Deck

    Parts Replacement and Cleaning > Main Unit > Pulling Out Paper Deck 4-148 Pulling Out Paper Deck <Preparation> 1) Push the latch in the direction of the arrow, and open the paper deck. 2) Pull out the paper deck in the direction of the 1) Pull out Waste Toner Case Unit.

  • Page 413: Removing Paper Deck

    Parts Replacement and Cleaning > Main Unit > Removing Paper Deck 4-149 Removing Paper Deck <Preparation> 1) Remove the connector cover. 1) Pull out Waste Toner Case Unit. • 1 screw (Refer to page 4-56) 2) Pull out Paper Deck (Refer to page 4-148) F-4-271 2) Remove the harness.
  • Page 414 Parts Replacement and Cleaning > Main Unit > Removing Paper Deck 4-150 4) Open the connector cover. Caution : • 1 screw When removing the front cover, check the imprinted scale around the installing screw in 5 places, and write them down. F-4-274 F-4-275 5) Remove the 2 flat cables from the connector.
  • Page 415 Parts Replacement and Cleaning > Main Unit > Removing Paper Deck 4-151 6) Remove the paper deck unit in the direction of the arrow. • 3 screws F-4-278 Caution : Be sure to put the cut off on the side of the paper deck unit above the projection part of the rail.

  • Page 416: Removing The Deck Lifter Motor Unit

    Parts Replacement and Cleaning > Main Unit > Removing the Deck Lifter Motor Unit 4-152 Removing the Deck Lifter Motor Unit <Preparation> Caution : 1) Pull out Waste Toner Case Unit. (Refer to page 4-56) When replacing the deck 2) Pull out Paper Deck lifter motor unit, purchase (Refer to page 4-148) the 8 WT2-5737 [A] and the...
  • Page 417 Parts Replacement and Cleaning > Main Unit > Removing the Deck Lifter Motor Unit 4-153 2) Remove the 9 wire saddles and the 3 connectors. 3) Remove the switch support plate. • 2 screws Connector Connector Switch support plate F-4-282 F-4-283 4) Remove the sensor support plate.
  • Page 418 Parts Replacement and Cleaning > Main Unit > Removing the Deck Lifter Motor Unit 4-154 6) Move the harness onto the deck lifter motor unit. 7) Remove the deck lifter motor unit. • 4 screws Harness Deck lifter motor unit F-4-286 F-4-287 Caution :...

  • Page 419: Removing Air Pickup Heater

    Parts Replacement and Cleaning > Main Unit > Removing Air Pickup Heater 4-155 Removing Air Pickup Heater <Preparation> 1) Remove the harness. 2) Remove the 2 flat cables. 1) Remove Rear Right Cover. • 8 connectors (Refer to page 4-55) •...
  • Page 420 Parts Replacement and Cleaning > Main Unit > Removing Air Pickup Heater 4-156 5) Remove the plate. 6) Remove the heater duct. • 7 screws • 3 screws F-4-294 F-4-293 7) Remove the harness 8) Remove the air pickup heater. •...

  • Page 421: Periodic Replacing Parts, Durable Parts, Cleaning Parts

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Dustproof Glass 4-157 Periodic Replacing Parts, Durable Parts, Cleaning Parts Removing Dustproof Glass <Preparation> 1) Remove the dustproof glass unit toward front. 2) Clean the surface and back of dustproof glass with lint-free paper moistened with alcohol. 1) Open the Front Left Cover and the Front Right Dustproof glass Cover.

  • Page 422: Removing Primary Charging Assembly

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Assembly 4-158 Removing Primary Charging Assembly <Preparation> Caution : 1) Open the Front Left Cover and the Front Right Cover. Do not touch the grid of the (Refer to page 4-54) primary charging assembly.
  • Page 423 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Assembly 4-159 2) Release the primary charging assembly release lever and pull out the primary charging assembly. Lever Primary charging assembly F-4-302 Caution : caution at installation After push in the primary charging assembly, make sure the push wheel contact the pre-primary block.

  • Page 424: Points To Note When Installing The Primary Charging Assembly

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Points to note when installing the Primary Charging Assembly 4-160 Points to note when installing the Primary Charging Assembly Be sure to perform the following operation before installing the Primary Charging Assembly to the host machine. 1) Make sure that the protrusion [A] area of Cleaning Pad Arm and the lead edge [B] area of Primary Anti-vibration Sheet are fitted into the groove of the frame on Primary Charging Assembly.

  • Page 425: Removing Primary Charging Wire (Right) Pad Holder

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Wire (right) Pad Holder 4-161 Removing Primary Charging Wire (right) Pad Holder <Preparation> 1) Turn the gear by hand and move the cleaning pad arm to the center. 1) Open the Front Left Cover and the Front Right Cover.
  • Page 426 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Wire (right) Pad Holder 4-162 2) Remove the 2 screws and remove the shield plate (right). Caution : Caution at installation Shield plate (right) Make sure to push it until the pad holder of primary charging wire (right) is fixed by the claw.

  • Page 427: Removing Primary Charging Wire (Right) Slider

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Wire (right) Slider 4-163 Removing Primary Charging Wire (right) Slider <Preparation> Primary charging wire (right) slider Caution : 1) Open the Front Left Cover and the Front Right Cover.
  • Page 428 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Wire (right) Slider 4-164 Caution : Caution at installation Make sure to install the charging wire on the slider in right position. Make sure to push the charging wire to the 2 pads of slider when installing it.

  • Page 429: Replacing Primary Charging Wire (Right)

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Primary Charging Wire (right) 4-165 Replacing Primary Charging Wire (right) <Preparation> 1) Remove the cover (right). 1) Open the Front Left Cover and the Front Right Cover. Cover (right) (Refer to page 4-54) 2) Remove Primary Charging Assembly.
  • Page 430 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Primary Charging Wire (right) 4-166 4) Remove the charging wire from the groove in the direction of the arrow. Caution : 5) Remove the block in the upper direction with tweezers and remove the charging wire unit. Be careful not to damage the grid.
  • Page 431 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Primary Charging Wire (right) 4-167 8) Clean the grid surface (front and back) of primary charging assembly with lint-free paper moistened with alcohol. Grid surface (front) Grid surface (back) F-4-321 9) Since the primary charging assembly is replaced on charging wire basis, use the dedicated...
  • Page 432 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Primary Charging Wire (right) 4-168 13) Put the charging wire through under the groove. 14) After hooking the charging wire on the charging wire positioning on the rear of the primary charging assembly, hook the charging wire torsion spring on the charging wire in the below position and twist it.

  • Page 433: Removing Primary Charging Wire (Left) Pad Holder

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Wire (left) Pad Holder 4-169 Removing Primary Charging Wire (left) Pad Holder <Preparation> 1) Turn the gear by hand and move the cleaning pad arm to the center. 1) Open the Front Left Cover and the Front Right Cleaning pad arm Cover.
  • Page 434 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Wire (left) Pad Holder 4-170 2) Remove the 2 screws and remove the shield plate (left). Caution : Caution at installation Make sure to push it until the pad holder of primary charging wire (left) is fixed by the claw.

  • Page 435: Removing Primary Charging Wire (Left) Slider

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Wire (left) Slider 4-171 Removing Primary Charging Wire (left) Slider <Preparation> Caution : 1) Open the Front Left Cover and the Front Right Cover. When removing the primary charging wire (left) slider, be careful not to damage the grid wire.
  • Page 436 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Wire (left) Slider 4-172 Caution : Caution at installation Make sure to install the charging wire on the slider in right position. Make sure to push the charging wire to the 2 pads of slider when installing it.

  • Page 437: Replacing Primary Charging Wire (Left)

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Primary Charging Wire (left) 4-173 Replacing Primary Charging Wire (left) <Preparation> 1) Remove the cover (left). 1) Open the Front Left Cover and the Front Right Cover. Cover (left) (Refer to page 4-54) 2) Remove Primary Charging Assembly.
  • Page 438 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Primary Charging Wire (left) 4-174 4) Remove the charging wire from the groove in the direction of the arrow. Caution : 5) Remove the block in the upper direction with tweezers and remove the charging wire unit. Be careful not to damage the grid.
  • Page 439 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Primary Charging Wire (left) 4-175 8) Clean the grid surface (front and back) of primary charging assembly with lint-free paper moistened with alcohol. Grid surface (front) Grid surface (back) F-4-342 9) Since the primary charging assembly is replaced on charging wire basis, use the dedicated...
  • Page 440 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Primary Charging Wire (left) 4-176 13) Put the charging wire through under the groove. 14) After hooking the charging wire on the charging wire positioning on the rear of the primary charging assembly, hook the charging wire torsion spring on the charging wire in the below position and twist it.

  • Page 441: Removing Pre-Primary Transfer Charging Assembly

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pre-Primary Transfer Charging Assembly 4-177 Removing Pre-Primary Transfer Charging Assembly <Preparation> 1) Loosen the screw and remove the pre-primary transfer charging assembly cover. 1) Open the Front Left Cover and the Front Right Cover.

  • Page 442: Removing Pre-Primary Transfer Charging Wire Pad Holder

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pre-Primary Transfer Charging Wire Pad Holder 4-178 Removing Pre-Primary Transfer Charging Wire Pad Holder <Preparation> 1) Turn the gear by hand and move the cleaning pad arm to the center. 1) Open the Front Left Cover and the Front Right Cover.
  • Page 443 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pre-Primary Transfer Charging Wire Pad Holder 4-179 3) Pick the hook, turn it in the direction of the arrow and remove the pre-primary transfer charging wire pad holder. Hook Pad holder F-4-353...

  • Page 444: Removing Pre-Primary Transfer Charging Wire Slider

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pre-Primary Transfer Charging Wire Slider 4-180 Removing Pre-Primary Transfer Charging Wire Slider <Preparation> 1) Remove the slider of pre-primary transfer charging wire in the direction of the arrow. 1) Open the Front Left Cover and the Front Right Cover.

  • Page 445: Replacing Pre-Primary Transfer Charging Wire

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Pre-Primary Transfer Charging Wire 4-181 Replacing Pre-Primary Transfer Charging Wire <Preparation> 1) Remove the 2 covers. 1) Open the Front Left Cover and the Front Right Cover. (Refer to page 4-54) 2) Remove Pre-Primary Transfer Charging Assembly.
  • Page 446 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Pre-Primary Transfer Charging Wire 4-182 4) Remove the block with tweezers in the direction of the 5) Clean the toner stack on [A] part with vacuum. 6) Remove the 3 screws and upper plate.
  • Page 447 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Pre-Primary Transfer Charging Wire 4-183 9) Clean the 2 roller electrode units with lint-free paper. 10) Clean the inner surface [A] of pre-primary transfer charging assembly and the inner surface [B] of shield plate with the lint-free paper moistened with alcohol.
  • Page 448 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Pre-Primary Transfer Charging Wire 4-184 14) Put the block to the groove on the pre-primary transfer charging assembly. 16) On the rear of pre-transfer charging assembly, hook the charging 15) Hook the charging wire on the groove.

  • Page 449: Removing Developing Assembly

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Assembly 4-185 Removing Developing Assembly <Preparation> 1) Remove the 2 screws , hold the grip and open the process unit upper lid. 1) Open the Front Left Cover and the Front Right 2) Turn the lock lever in the direction of the arrow and lock to lock the process unit upper lid.
  • Page 450 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Assembly 4-186 Caution : Make sure to hold the grip on the developing assembly and the front side with both hands as shown below. Grip Front side F-4-373 5) Lift the left side of developing assembly , release the lock lever and lift the rear side to remove it.
  • Page 451 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Assembly 4-187 Caution : caution when installing • Push the 2 pressure levers simultaneously to secure the developing assembly. • Push both ends of the developing assembly pressure shaft until it fits into the groove. F-4-375 6) Put the developing assembly on the placed paper .

  • Page 452: Removing Developing Sleeve Unit

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Sleeve Unit 4-188 Removing Developing Sleeve Unit <Preparation> 1) Remove the developing cylinder upper cover. Caution : 1) Open the Front Left Cover and the Front Right •...
  • Page 453 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Sleeve Unit 4-189 3) Remove the 2 connection plates. • 2 screws Connection plates Connection plates F-4-379 4) Remove the developing sleeve unit and place it on the paper. 5) Remove the 2 springs from the 2 hooks of developing sleeve unit.
  • Page 454 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Sleeve Unit 4-190 6) Clean [A] part of developing assembly with vacuum. 7) Clean the both sides [A] of upstream sheet on the developing cylinder upper cover with lint-free paper. Developing cylinder upper cover F-4-383 F-4-382...
  • Page 455 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Sleeve Unit 4-191 9) Fit the 2 holes on the top surface of the new developing sleeve unit with the protrusion of the developing assembly and install the new developing 10) Install the 2 connection plates.
  • Page 456 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Sleeve Unit 4-192 14) If the 4 Push-on Rollers [A] are soiled, clean them with dry lint-free paper. F-4-387 4-192 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Sleeve Unit...

  • Page 457: Cleaning Procedure During Developing Assembly Replacement

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Procedure During Developing Assembly Replacement 4-193 Cleaning Procedure During Developing Assembly Replacement <Preparation> 1) Clean the [A] part of developing assembly lower plate with vacuum. Caution : 1) Open the Front Left Cover and the Front Right Cover.
  • Page 458 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Procedure During Developing Assembly Replacement 4-194 3) Clean the surface [A] of pre-primary transfer magnetic plate with vacuum. Afterward, clean the remaining toner with lint-free paper moistened with alcohol.

  • Page 459: Removing Drum Cleaning Unit

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Drum Cleaning Unit 4-195 Removing Drum Cleaning Unit <Preparation> 1) Remove the 2 screws and with holding the grip, open the process unit upper lid. 1) Open the Front Left Cover and the Front Right 2) Turn the lock lever in the direction of the arrow to lock the process unit upper lid.
  • Page 460 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Drum Cleaning Unit 4-196 5) Insert a hand from under the process unit and hold the drum cleaning unit. Caution : 6) Move the drum cleaning unit to the right and remove it from under the process unit. Put your fingers in the upper and under side of the drum cleaning Drum cleaning unit unit, be sure not to drop or tilt it when engaging/disengaging.
  • Page 461 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Drum Cleaning Unit 4-197 2) While rotating the gear, evenly supply the toner from the enclosed toner bottle into the clearance [A] part between the magnet roller and the drum cleaning unit.

  • Page 462: Removing Drum Cleaning Blade

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Drum Cleaning Blade > When reusing the blade (the number of fed sheets is 500,00 4-198 Removing Drum Cleaning Blade <Preparation> 1) Remove the drum cleaning blade cover and put it on the paper. 2) Loosen the 5 screws securing the Cleaning Blade.

  • Page 463: Installing The Drum Cleaning Blade

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Installing the drum cleaning blade > When replacing the blade with a new one 4-199 Installing the drum cleaning blade ■ When replacing the blade with a new one 1) Check that the surface side of the blade to be installed is facing upward (judge it by the stamp of the lot No.).
  • Page 464 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Installing the drum cleaning blade > When replacing the blade with a new one 4-200 4) When tightening the screw, hold the cleaning blade and firmly tighten it in the following 5) Wipe the blade in the place where it contacts with the drum with lint-free paper, and apply toner on it.
  • Page 465 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Installing the drum cleaning blade > When reusing the blade (the number of fed sheets is 500,0 4-201 ■ When reusing the blade (the number of fed sheets is 500,000 or less) 1) Pull out the blade, and rotate it by180 degrees horizontally while keeping the blade with its surface side facing upward.
  • Page 466 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Installing the drum cleaning blade > When reusing the blade (the number of fed sheets is 500,0 4-202 3) After rotating the blade by 180 degrees vertically, install the blade with its surface side facing 4) When installing the cleaning blade, align the both sides [A] of cleaning cover with the upward while referring to the steps 4 and later.
  • Page 467 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Installing the drum cleaning blade > When reusing the blade (the number of fed sheets is 500,0 4-203 7) Wipe the blade in the place where it contacts with the drum with lint-free paper, and apply toner on it. Blade Blade Apply toner on it...

  • Page 468: Caution When Handling Photosensitive Drum Unit

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Caution When Handling Photosensitive Drum Unit 4-204 Caution When Handling Photosensitive Drum Unit When handling the process unit and the photosensitive drum, make sure to comply with the following points.

  • Page 469: Removing Photosensitive Drum Unit

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Photosensitive Drum Unit 4-205 Removing Photosensitive Drum Unit 1) Open the Front Left Cover and the Front Right 1) Place the paper to put the photosensitive drum Caution : Cover unit.
  • Page 470 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Photosensitive Drum Unit 4-206 4) Pull out the drum flange unit until it stops. 5) Remove the paper on the photosensitive drum unit. Paper Drum flange unit F-4-422 F-4-421 6) Hold the photosensitive drum unit and remove it in the upper direction.

  • Page 471: Operation After Replacing The Photosensitive Drum Unit

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Operation after replacing the photosensitive drum unit 4-207 Operation after replacing the photosensitive drum unit 1) Apply the Barrierta on the sliding unit [A] of the drum unit . Caution : Make sure that the sliding part [A] is protruding during...

  • Page 472: Cleaning Pre-Primary Transfer Exposure Unit And Cleaning Pre-Exposure Unit

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Primary Transfer Exposure Unit and Cleaning Pre-Exposure Unit 4-208 Cleaning Pre-Primary Transfer Exposure Unit and Cleaning Pre-Exposure Unit <Preparation> 1) Remove the connector and put it inside from the hole on the process unit side plate. 1) Open the Front Left Cover and the Front •...
  • Page 473 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Primary Transfer Exposure Unit and Cleaning Pre-Exposure Unit 4-209 4) Blow off the dust stuck on the sensor surface [A] of the pre-primary transfer exposure unit with a blower.

  • Page 474: Cleaning Procedure Of Filters

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning procedure of filters 4-210 Cleaning procedure of filters <Preparation> 1) Remove the front left cover dustproof filter from the hole of front left cover. 1) Open the Front Left Cover and the Front Right Dustproof filter Cover.
  • Page 475 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning procedure of filters 4-211 Caution : Caution at installation Be sure to fit the protrusion of the process unit cover with the hole of the host machine and tighten the right screw first and the left screw to install the process unit cover. Hole of the host machine Process unit cover Protrusion...
  • Page 476 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning procedure of filters 4-212 5) Remove the screw. 7) Insert a finger to the notch in the upper and lower of the host 8) Insert the finger to the notch in the upper and lower of the host 6) Move the fixing toner filter cover downward, and remove machine rear cover, hold the fixing toner filter, and remove it machine cover, hold the 2 fixing ozone filters, and remove...
  • Page 477 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning procedure of filters 4-213 12) Remove the developing toner filter. 13) Remove the primary charging ozone filter. Primary charging Developing toner filter ozone filter F-4-442 F-4-443 14) Clean the removed 10 dustproof filters with vacuum.

  • Page 478: Removing Primary Transfer Roller

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Transfer Roller 4-214 Removing Primary Transfer Roller <Preparation> 1) Hold the ITB lever and remove the support shaft that supports ITB. 1) Open the Front Left Cover and the Front Right Cover.
  • Page 479 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Transfer Roller 4-215 4) Remove the ITB static eliminator from the edge of primary transfer roller unit. ITB static eliminator Edge of primary transfer roller unit F-4-448 Caution : Caution :...
  • Page 480 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Transfer Roller 4-216 5) Remove the front bearing from the primary transfer roller unit. Rear side flange Caution : Be careful not to remove the rear bearing from the ITB unit because it may cause the breakage...

  • Page 481: Removing Secondary Transfer Inner Roller

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Secondary Transfer Inner Roller 4-217 Removing Secondary Transfer Inner Roller <Preparation> 1) Loosen the screw and remove the secondary transfer inner roller unit (including the secondary 1) Open the Front Left Cover and the Front Right transfer mounting plate).
  • Page 482 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Secondary Transfer Inner Roller 4-218 Caution : Be sure to align the edge of the secondary transfer inner roller unit and the hole (contact point) of the ITB frame and install it. Otherwise, the secondary transfer installation plate does not fit with the front side plate of the Edge...

  • Page 483: Removing Itb

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing ITB 4-219 Removing ITB <Preparation> 1) Loosen the screw, and remove the ITB secondary transfer inlet upper guide. Caution : 1) Open the Front Left Cover and the Front Right Cover.
  • Page 484 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing ITB 4-220 2) Rotate the ITB pressure release lever in the direction of the arrow to release the ITB pressure. ITB pressure release lever F-4-459 Caution : •...
  • Page 485 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing ITB 4-221 3) Hold the edge of the ITB, and remove it upward. Caution : Be careful not to touch the surface of ITB drive Secondary transfer roller of ITB unit, secondary transfer inner roller and inner roller primary transfer roller.
  • Page 486 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing ITB 4-222 Caution : MEMO : There is no installation direction of up Move the ITB to the and down in the ITB. center of the ITB drive roller, and be sure to install it in the position Caution :...

  • Page 487: Itb Secondary Transfer Inlet Upper Guide

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > ITB Secondary Transfer Inlet Upper Guide 4-223 ITB Secondary Transfer Inlet Upper Guide <Preparation> Intermediate Caution : 1) Open the Front Left Cover and the Front Right transfer Cover.
  • Page 488 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > ITB Secondary Transfer Inlet Upper Guide 4-224 2) Keep the ITB unit open by 90 degree and fit the edge without groove of the support shaft to the hole of the ITB unit frame while the groove on the other side of the support shaft to the groove of the ITB unit frame and install it.
  • Page 489 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > ITB Secondary Transfer Inlet Upper Guide 4-225 Caution : Screw Be careful not to damage the ITB. Hole Bearing Caution : Caution during Pre-secondary installation transfer guide Insert the Positioning Bosses of the Secondary Transfer Inlet Positioning boss...
  • Page 490 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > ITB Secondary Transfer Inlet Upper Guide 4-226 6) Turn over the ITB secondary transfer inlet upper guide and clean the sheet [A] and sheet [B] with lint-free paper moistened with alcohol. Sheet [B] ITB secondary transfer inlet upper guide Sheet [A]...

  • Page 491: Removing Itb Cleaning Unit

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing ITB Cleaning Unit 4-227 Removing ITB Cleaning Unit <Preparation> Caution : 1) Open the Front Left Cover and the Front Right Cover. When removing/installing the ITB cleaning unit, be careful not to contact the ITB cleaning unit with the ITB belt. (Refer to page 4-54) 2) Remove Process Unit Cover.
  • Page 492 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing ITB Cleaning Unit 4-228 Caution at installation: While releasing the lever, install the pins of the front and back side of the ITB cleaning unit by hanging them in the hook in 2 places, and make sure that the hooks in 2 places and both pins in the front and back side fit properly.
  • Page 493 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing ITB Cleaning Unit 4-229 CAUTION: Points to Note at Installation • When the gears are not matched even though installing the ITB Cleaning again, there is a possibility that the latch [C] is placed on the thick part of the pin [D] of the ITB Unit.
  • Page 494 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing ITB Cleaning Unit 4-230 2) While rotating the gear, evenly supply the toner from the enclosed toner bottle into the clearance [A] Caution : Be sure that the toner is put evenly in the magnet roller. part between the magnet roller and the ITB cleaning unit.

  • Page 495: Removing Itb Cleaning Blade

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing ITB Cleaning Blade > When reusing the blade (the number of fed sheets is 500,000 o 4-231 Removing ITB Cleaning Blade <Preparation> 1) Remove the cleaner cover and put it on the paper. 2) Loosen the 5 screws securing the Cleaning Blade.

  • Page 496: Installing The Itb Cleaning Blade

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Installing the ITB cleaning blade > When replacing the blade with a new one 4-232 Installing the ITB cleaning blade ■ When replacing the blade with a new one 1) Check that the surface side of the blade to be installed is facing upward (judge it by the stamp of the lot No.).
  • Page 497 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Installing the ITB cleaning blade > When replacing the blade with a new one 4-233 4) When tightening the screw, hold the cleaning blade and firmly tighten it in the following 5) Wipe the blade in the place where it contacts with the ITB with lint-free paper, and apply toner in it.
  • Page 498 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Installing the ITB cleaning blade > When reusing the blade (the number of fed sheets is 500,000 4-234 ■ When reusing the blade (the number of fed sheets is 500,000 or less) 1) Pull out the blade, and rotate it by180 degrees horizontally while keeping the blade with its surface side facing upward.
  • Page 499 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Installing the ITB cleaning blade > When reusing the blade (the number of fed sheets is 500,000 4-235 3) After rotating the blade by 180 degrees vertically, install the blade with its surface side facing 4) When installing the cleaning blade, align the both sides [A] of cleaning cover with the upward while referring to the steps 4 and later.
  • Page 500 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Installing the ITB cleaning blade > When reusing the blade (the number of fed sheets is 500,000 4-236 7) Wipe the blade in the place where it contacts with the ITB with lint-free paper, and apply toner in it. Blade Apply toner in it Blade...

  • Page 501: Cleaning Procedure During Itb Replacement

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Procedure During ITB Replacement 4-237 Cleaning Procedure During ITB Replacement <Preparation> 1) Turn the steering roller and clean it with the lint-free paper moistened with alcohol in vertical 1) Open the Front Left Cover and the Front Right Cover.
  • Page 502 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Procedure During ITB Replacement 4-238 4) Open the shutter arm and clean the ITB edge sensor with a blower. ITB edge sensor Blower Caution : If the toner is stuck on the white plate of the edge sensor window or the shutter arm, ITB...
  • Page 503 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Procedure During ITB Replacement 4-239 7) Clean the front face and rear face [A] part of the ITB Frame and the Toner Blocking Sheet with a vacuum cleaner and lint-free paper moistened with alcohol. ITB frame Toner blocking sheet ITB frame...
  • Page 504 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Procedure During ITB Replacement 4-240 10) Put back the ITB unit. 11) Turn the ITB driven roller and clean it with the lint-free paper moistened with alcohol in vertical direction.
  • Page 505 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Procedure During ITB Replacement 4-241 14) Clean the ITB static eliminator with a blower. 15) Clean the ITB secondary transfer inlet guide removed in the step; removing ITB with the ITB static eliminator lint-free paper moistened with alcohol in vertical direction.

  • Page 506: Cleaning Procedure Of Itb Back Side

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Procedure of ITB back side 4-242 Cleaning Procedure of ITB back side 1) Place the removed ITB on the paper. <Preparation> MEMO : 1) Open the Front Left Cover and the Front Right Cover. 2) Clean the back side of ITB by evenly wiping all circumference in vertical When the ITB is removed, if the back side of ITB is dirty, (Refer to page 4-54)

  • Page 507: Cleaning Fixing Feed Unit (2 Hundred Thousand Sheet)

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (2 hundred thousand sheet) 4-243 Cleaning Fixing Feed Unit (2 hundred thousand sheet) <Preparation> 1) Remove the pre-registration disengagement cover. MEMO : 1) Open the Front Left Cover and the Front Right •...
  • Page 508 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (2 hundred thousand sheet) 4-244 4) Clean the brush part of the pre-secondary transfer guide. 5) Clean the surface of the pre-secondary transfer guide with the brush. Caution : Be careful Brush...
  • Page 509 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (2 hundred thousand sheet) 4-245 7) Move the brush of the blower in the direction of the arrow and blow off the dust on the post-secondary transfer static eliminator and the post-secondary transfer guide onto the paper. Caution : To prevent the post-secondary transfer static eliminator from breaking, move the...
  • Page 510 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (2 hundred thousand sheet) 4-246 9) Blow off the dirt around the secondary transfer static eliminator with using a blower. 10) Carefully remove the other paper to prevent the dirt from spreading. Paper Static eliminator Paper...
  • Page 511 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (2 hundred thousand sheet) 4-247 12) Clean the sensor flag with lint-free paper moistened with alcohol. 13) Clean the 5 places of guide surface [A] of the fixing feed assembly with lint-free paper moistened with alcohol.

  • Page 512: Cleaning Fixing Feed Unit (5 Hundred Thousand Sheet)

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-248 Cleaning Fixing Feed Unit (5 hundred thousand sheet) <Preparation> 1) Place paper on [A] part (toner fall when cleaning ITB cleaning unit lower plate) MEMO : 1) Open the Front Left Cover and the When cleaning at 5 hundred...
  • Page 513 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-249 3) Remove the paper from [A] part. 4) Hold the lever and open the primary registration guide. Primary Paper registration guide...
  • Page 514 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-250 7) Clean the feed surface [A] of primary registration guide with a brush. 8) Insert the paper dust cleaning tool from the clearance and clean the feed guide surface [A].
  • Page 515 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-251 11) Hold the lever and close the primary registration guide. 12) Remove the screw. 13) Remove the skew correction roller cover. Primary registration guide Skew correction roller cover...
  • Page 516 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-252 15) Fit the 2 protrusions of the skew correction roller cover with 16) Align the boss with the boss hole and install the skew correction the hole of the plate and install it.
  • Page 517 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-253 19) Insert the paper dust cleaning tool from the opening 20) Install the paper dust cleaning tool to the stepped screw around the hinge of the right front and clean the feed guide surface [A].
  • Page 518 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-254 23) Clean the glass surface of the CIS sensor with lint-free paper 24) Clean the surface of black guide with lint-free paper moistened with moistened with alcohol.
  • Page 519 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-255 27) Remove the registration roller cover. 28) Lift the arm of rear roller pressure unit and with turning the resin part [A] of rear registration roller, clean it with lint-free paper moistened with alcohol.
  • Page 520 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-256 30) Align the 2 protrusions of registration roller cover with the plate hole and 31) Align the 2 bosses with the boss hole of registration roller cover and install the registration roller cover with the screw. install it.

  • Page 521: Cleaning Duplexing Unit

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Duplexing Unit 4-257 Cleaning Duplexing Unit <Preparation> 1) Hold the grip, and open the feeding guide. Caution : 1) Open the Front Left Cover and the Front Right Cover.

  • Page 522: Removing Secondary Transfer Outer Roller

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Secondary Transfer Outer Roller 4-258 Removing Secondary Transfer Outer Roller <Preparation> 1) Remove the 2 screws. 2) Lift the post-secondary transfer guide and put it down on front. 1) Open the Front Left Cover and the Front Right Cover.
  • Page 523 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Secondary Transfer Outer Roller 4-259 4) With pushing the secondary transfer holder, remove the 2 arms one-by-one. Secondary transfer holder Secondary transfer holder F-4-566 5) Remove the secondary transfer outer roller assembled with the 2 secondary transfer holders (with 6) Remove the 2 secondary transfer holders (with spring) from the secondary transfer outer roller.
  • Page 524 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Secondary Transfer Outer Roller 4-260 Caution : Caution at installation Make sure to install it in the position where the groove on the metal part of secondary transfer outer roller is placed to the rear side of the Groove on the metal part secondary transfer outer unit.

  • Page 525: Cleaning Pre-Registration Unit (2 Hundred Thousand Sheet)

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (2 hundred thousand sheet) 4-261 Cleaning Pre-Registration Unit (2 hundred thousand sheet) <Preparation> 1) Hold the lever and open the feed guide. MEMO : 1) Open the front cover left and the front cover When cleaning at 2 hundred thousand right.

  • Page 526: Cleaning Pre-Registration Unit (5 Hundred Thousand Sheet)

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-262 Cleaning Pre-Registration Unit (5 hundred thousand sheet) <Preparation> MEMO : 1) Open the front cover left and the front cover When cleaning at 5 hundred right.
  • Page 527 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-263 3) Remove the knob. Caution : When removing the knob, be sure to use the screwdriver. Feed guide unit left plate F-4-575 4) Remove the feed guide unit left plate.
  • Page 528 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-264 7) Loosen the knob and with holding the feed guide by hand, pull out the guide lock plate and open the feed guide. Guide lock plate Knob Feed guide...
  • Page 529 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-265 11) Hold the grip, align the 2 protrusions with the groove on the plate, and install the paper dust cleaning brush. Caution : If the paper dust cleaning brush does not fit with the palate and is installed, an error may occur at the host machine operation.
  • Page 530 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-266 13) Removel the paper dust cleaning tool from the stepped screw around the hinge of the right front cover. Stepped screw Paper dust...
  • Page 531 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-267 16) Turn the knob and fix the guide lock plate. Guide lock plate Knob Feed guide F-4-587 17) Clean the feeding side [A], the 4 rollers and the 5 wheels with a brush. Roller Caution : When turning roller by hand, do not touch surface...
  • Page 532 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-268 18) Clean the feed side [A] and the 5 rollers with the brush. Turn the rollers and clean all the surface. Caution : When turning roller by hand, do not touch surface of roller, hold the side and turn.
  • Page 533 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-269 20) Hold the grip, align the protrusion with the groove on the plate, and install the paper dust cleaning brush. Paper dust Caution : Grip...
  • Page 534 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-270 23) Turn the leading edge of blower to the 2 plate holes and clean the paper dust stuck on the sensor surface of 24) Hold the lever and close the feed guide.
  • Page 535 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-271 26) Hold the lever and open the feed guide. 28) Clean the feed side [A], the 4 rollers and 4 wheels with the brush. Turn the rollers and the wheels to clean all the surface. 27) Hold the lever and open the feed guide.
  • Page 536 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-272 33) Hold the lever and open the feed guide. 34) Hold the lever and with holding the feed guide, clean the feeding side [A], the 6 rollers and the 4 wheels with the dust cleaning brush.

  • Page 537: Removing Fixing Web Unit

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Web Unit 4-273 Removing Fixing Web Unit <Preparation> 1) Loosen the 2 screws and remove the fixing front upper cover. 1) Open the Front Left Cover and the Front Right Cover.

  • Page 538: Removing Fixing Web

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Web 4-274 Removing Fixing Web <Preparation> 1) Move the fixing web shaft in the direction of the arrow and remove the fixing web. 1) Open the Front Left Cover and the Front Right Fixing web Cover.
  • Page 539 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Web 4-275 4) Align the fixing web shaft (winding side) with the boss and while pushing the boss , fit the other side of cut-off on the shaft with the pin to install it. Fixing web shaft Boss Cut-off...
  • Page 540 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Web 4-276 Caution : Since there is the specific winding direction for the fixing web, be sure to install it in the below direction. F-4-613 Caution : Caution at installation Check that the fixing web level detection flag is placed inside the...
  • Page 541 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Web 4-277 7) Hold the fixing web retaining plate and turn the gear to take up the fixing web (winding side) until the green line cannot be seen. Green line Fixing web Green line...

  • Page 542: Removing Fixing Web Roller

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Web Roller 4-278 Removing Fixing Web Roller <Preparation> 1) Move the fixing web shaft in the direction of the arrow and remove the fixing web. 1) Open the Front Left Cover and the Front Right Fixing web Cover.

  • Page 543: Removing Fixing Roller

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Roller Bearing 4-279 Removing Fixing Roller <Preparation> 1) Remove the 2 C-rings, the press grounding plate, the fixing gear (with key material), the 2 fixing 1) Open the Front Left Cover and the Front Right roller bearings and the 2 fixing roller insulating bushes, and then remove the fixing roller.

  • Page 544: Removing Fixing Roller Insulating Bush

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Roller Insulating Bush 4-280 Removing Fixing Roller Insulating Bush <Preparation> 1) Remove the 2 C-rings, the press grounding plate and the fixing gear (with key material) and the 2 fixing roller bearings and then remove the 2 fixing 1) Open the Front Left Cover and the Front Right roller insulating bushes.

  • Page 545: Removing Fixing Roller Main Thermistor

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Roller Main Thermistor 4-281 Removing Fixing Roller Main Thermistor <Preparation> 1) Remove the connector and move the main thermistor release lever in the direction of the arrow. 1) Open the Front Left Cover and the Front Right 2) Remove the 2 bosses on the main thermistor unit and remove the main thermistor unit from the fixing assembly.
  • Page 546 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Roller Main Thermistor 4-282 Caution : Caution at installation When replacing the main thermistor, be careful not to deform the leaf spring. Main thermistor Leaf spring F-4-626 4) Push the [A] part of the main thermistor, hold the harness and remove it.
  • Page 547 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Roller Main Thermistor 4-283 2) Make sure that the main thermistor Caution : is installed to the holder. 1) When installing main thermistor, Leaf spring align the leaf spring with the edge of the...

  • Page 548: Removing Fixing Roller Sub Thermistor

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Roller Sub Thermistor 4-284 Removing Fixing Roller Sub Thermistor <Preparation> 1) Remove the harness from the wire saddle and remove the connector. 1) Open the Front Left Cover and the Front Right 2) Remove the fixing sub thermistor unit in the direction of the arrow.

  • Page 549: Removing Fixing Roller Thermo Switch

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pressure Roller 4-285 Removing Fixing Roller Thermo Switch <Preparation> 1) Remove the 2 screws and the washer from the 2 terminals. 1) Open the Front Left Cover and the Front Right 2) Move the release lever until it stops and remove the fixing roller thermo switch.

  • Page 550: Removing Pressure Roller Bearing

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pressure Roller Insulating Bush 4-286 Removing Pressure Roller Bearing <Preparation> 1) Remove the 2 pressure roller bearings from the pressure roller. 1) Open the Front Left Cover and the Front Right Pressure roller bearings Cover.

  • Page 551: Remove Pressure Roller Main Thermistor

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Remove Pressure Roller Main Thermistor 4-287 Remove Pressure Roller Main Thermistor <Preparation> 1) Remove the connector and shift the main thermistor release lever in the direction of the arrow. 1) Open the Front Left Cover and the Front Right 2) Remove the 2 pins on the pressure roller main thermistor unit and remove the pressure roller main thermistor unit from the fixing assembly.
  • Page 552 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Remove Pressure Roller Main Thermistor 4-288 Caution : Caution at installation When replacing the main thermistor, be careful not to deform the leaf spring. Main thermistor Leaf spring F-4-638 4) Push the [A] part of the main thermistor, hold the harness and remove it.
  • Page 553 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Remove Pressure Roller Main Thermistor 4-289 2) Check that the main thermistor is Caution : installed with the holder. 1) When installing the main Leaf spring thermistor, align the leaf spring with the edge of the main...

  • Page 554: Removing Pressure Roller Sub Thermistor

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pressure Roller Thermo Switch 4-290 Removing Pressure Roller Sub Thermistor <Preparation> 1) Remove the harness from the wire saddle. 1) Open the Front Left Cover and the Front Right 2) Remove the connector and remove the pressure roller sub thermistor in the direction of the arrow.

  • Page 555: Removing Fixing Refresh Roller

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Refresh Roller 4-291 Removing Fixing Refresh Roller <Preparation> Caution : 1) Open the Front Left Cover and the Front Right Cover. Do not touch the roller (Refer to page 4-54) surface of the fixing 2) Pull Out Fixing Feed Unit.
  • Page 556 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Refresh Roller 4-292 2) Insert the positioning pin packaged together with the new fixing refresh roller to the pinhole of the fixing refresh roller right edge assembly. Positioning Pinhole F-4-646...
  • Page 557 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Refresh Roller 4-293 4) Remove the fixing pin from the fixing refresh roller. Fixing pin Fixing refresh roller F-4-649 MEMO : To install the fixing Fixing pin refresh roller, be sure to push the...

  • Page 558: Removing External Heat Roller Unit

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Roller Unit 4-294 Removing External Heat Roller Unit <Preparation> 1) Remove the 2 screws and the connector mount and remove the harness from the guide. 1) Open the Front Left Cover and the Front Right 2) Remove the 4 screws and remove the external heat roller unit in the direction of the arrow.

  • Page 559: Removing External Heat Cleaning Roller

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Cleaning Roller 4-295 Removing External Heat Cleaning Roller <Preparation> 1) Remove the 2 screws and the fixing right cover. 2) Loosen the 2 screws and remove the plate and the 2 external heat 1) Open the Front Left Cover and the Front Right cleaning rollers.

  • Page 560: Removing External Heat Roller (Upper), External Heat Insulating Bushing (Upper), And External Heat Bearing (Upper)

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Roller (upper), External Heat Insulating Bushing (upper), and External 4-296 Removing External Heat Roller (upper), External Heat Insulating Bushing (upper), and External Heat Bearing (upper) <Preparation>...
  • Page 561 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Roller (upper), External Heat Insulating Bushing (upper), and External 4-297 7) Remove the external heat roller (upper). Caution : Caution at installation • 2 roller retainers 1) Install the flange of bearing outside the plate.
  • Page 562 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Roller (upper), External Heat Insulating Bushing (upper), and External 4-298 When remove the external heat roller (upper) When remove the external heat insulating bushing (upper) 8) Remove the following parts from the external heat roller (upper).

  • Page 563: Removing External Heat Roller (Lower), External Heat Insulating Bushing (Lower) And External Heat Bearing (Lower)

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Roller (lower), External Heat Insulating Bushing (lower) and External H 4-299 Removing External Heat Roller (lower), External Heat Insulating Bushing (lower) and External Heat Bearing (lower) <Preparation>...
  • Page 564 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Roller (lower), External Heat Insulating Bushing (lower) and External H 4-300 7) Remove the external heat roller (lower). Caution : Caution at installation • 2 roller retainers 1) Install the flange of bearing outside the plate.
  • Page 565 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Roller (lower), External Heat Insulating Bushing (lower) and External H 4-301 When remove the external heat roller (lower) When remove the external heat insulating bushings (lower) 8) Remove the following parts from the external heat roller (lower).

  • Page 566: Removing External Main Thermistor (Upper), External Heat Sub Thermistor (Upper), External Heat Main Thermistor (Lower) And External Heat Sub Thermistor (Lower)

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Main Thermistor (upper), External Heat Sub Thermistor (upper), External Heat Main Thermistor (lower) a 4-302 Removing External Main Thermistor (upper), External Heat Sub Thermistor (upper), External Heat Main Thermistor (lower) and External Heat Sub Thermistor (lower) <Preparation>...
  • Page 567 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Main Thermistor (upper), External Heat Sub Thermistor (upper), External Heat Main Thermistor (lower) a 4-303 4) Remove the external heat sub thermistor (upper). 5) Free the harness. •...
  • Page 568 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Main Thermistor (upper), External Heat Sub Thermistor (upper), External Heat Main Thermistor (lower) a 4-304 8) Remove the external heat main thermistor (lower). 9) Remove the external heat sub thermistor (lower). •...
  • Page 569 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Main Thermistor (upper), External Heat Sub Thermistor (upper), External Heat Main Thermistor (lower) a 4-305 11) Free the connector mount. 12) Remove the external heat main thermistor (upper)/(lower) and the external heat sub thermistor •...

  • Page 570: Removing External Heat Roller Upper/Lower Thermo Switch

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Roller Upper/Lower Thermo Switch 4-306 Removing External Heat Roller Upper/Lower Thermo Switch <Preparation> 1) Remove the external heat upper roller thermo switch. 2) Remove the external heat roller upper thermo switch. 1) Open the Front Left Cover and the Front Right •...

  • Page 571: Removing Fixing Roller Separation Claw

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Roller Separation Claw 4-307 Removing Fixing Roller Separation Claw <Preparation> 1) Release the separation claw pressure spring and remove the fixing roller separation claw in the direction of the arrow. 1) Open the Front Left Cover and the Front Right Remove the other 3 pieces as well.

  • Page 572: Removing Pressure Roller Separation Claw Unit

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pressure Roller Separation Claw Unit 4-308 Removing Pressure Roller Separation Claw Unit <Preparation> 1) Insert the screwdriver into the screw on the separation claw fixing plate and move the separation claw fixing plate in the direction of the arrow. 1) Open the Front Left Cover and the Front Right Cover.
  • Page 573 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pressure Roller Separation Claw Unit 4-309 Caution : Caution at installation Align the boss of pressure roller separation claw unit with the hole of inner delivery unit, install pressure roller separation claw unit with 1 screw. Pressure roller separation claw unit Hole of inner delivery unit...

  • Page 574: Removing Pressure Roller Separation Claw

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pressure Roller Separation Claw 4-310 Removing Pressure Roller Separation Claw <Preparation> 1) Remove the hook [A] part of spring, open the both sides [B] of spring and remove the separation claw retainer spring. 1) Open the Front Left Cover and the Front Right Cover.

  • Page 575: Cleaning Fixing Assembly

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Assembly 4-311 Cleaning Fixing Assembly <Preparation> 1) Remove the 2 screws. 1) Open the Front Left Cover and the Front Right Cover. Screw (Refer to page 4-54) 2) Pull Out Fixing Feed Unit.
  • Page 576 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Assembly 4-312 4) Align the 2 bosses and fix the inner delivery cover unit by 2 screws. 5) Clean the 6 pressure roller separation claws with lint-free paper. Pressure roller separation claw Screw Boss...
  • Page 577 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Assembly 4-313 7) While turning gear, clean the surface of the fixing refresh roller with the lint-free paper moistened with alcohol. Refresh roller Gear Caution : Be careful not to push strongly the lint-free paper to the surface of the fixing refresh roller.

  • Page 578: Cleaning Reverse Unit

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Reverse Unit 4-314 Cleaning Reverse Unit <Preparation> 1) Hold the grip and open the delivery guide. 1) Open Front Left Cover. (Refer to page 4-54) Delivery guide 2) Pull Out Buffer Delivery Unit.
  • Page 579 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Reverse Unit 4-315 3) Hold the grip and close the delivery guide. Delivery guide F-4-712 4-315 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Reverse Unit...

  • Page 580: Remove Delivery Decurler Belt Unit 1

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Remove Delivery Decurler Belt Unit 1 4-316 Remove Delivery Decurler Belt Unit 1 <Preparation> 1) Remove the belt from the gear (it is not necessary to remove it from the motor gear). 1) Open Front Left Cover.
  • Page 581 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Remove Delivery Decurler Belt Unit 1 4-317 3) Open and remove the delivery decurler belt unit toward front. Caution : When installing new delivery decurler belt unit 1, do not touch the belt. F-4-716 F-4-717 Caution : caution at installation...

  • Page 582: Removing Delivery Decurler Belt 1

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Delivery Decurler Belt 1 4-318 Removing Delivery Decurler Belt 1 <Preparation> 1) Remove the guide. 1) Open Front Left Cover. • 2 screws (Refer to page 4-54) Guide 2) Pull Out Buffer Delivery Unit.
  • Page 583 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Delivery Decurler Belt 1 4-319 4) Remove the decurler belt unit from the belt guide. Decurler belt unit Belt guide F-4-722 5) Remove the 8 delivery decurler belts from the 2 belt rollers. Caution : Pre-caution in belt replacement: Avoid contact with a belt surface.
  • Page 584 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Delivery Decurler Belt 1 4-320 6) Positioning all belts to be between ribs and secure with sheet metal. • 1 screw Belt F-4-725 7) Perform the belt positioning adjustment. (Adjust the belt to the center between the ribs.) 8) Tight a screw to the sheet metal.

  • Page 585: Remove Delivery Decurler Belt Unit 2

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Remove Delivery Decurler Belt Unit 2 4-321 Remove Delivery Decurler Belt Unit 2 <Preparation> 1) Remove the belt from the gear (it is not necessary to remove it from the motor gear). 1) Open Front Left Cover.
  • Page 586 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Remove Delivery Decurler Belt Unit 2 4-322 3) Remove the delivery decurler belt unit 2. Caution : Delivery decurler Be careful not to touch the belt of delivery decurler belt unit 2. belt unit 2 F-4-730 F-4-731...

  • Page 587: Removing Delivery Decurler Belt 2

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Delivery Decurler Belt 2 4-323 Removing Delivery Decurler Belt 2 <Preparation> 1) Open Front Left Cover. (Refer to page 4-54) 2) Pull Out Buffer Delivery Unit. (Refer to page 4-133) 3) Remove Delivery Decurler Belt Unit 2.
  • Page 588 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Delivery Decurler Belt 2 4-324 2) Remove the plate. 3) From belt guide Remove 1 belt guide unit. • 1 screw Belt guide Decurler belt unit Shaft fixing plate F-4-733 F-4-734...
  • Page 589 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Delivery Decurler Belt 2 4-325 5) Positioning all belts to be between ribs and secure with sheet metal. • 1 screw Belt F-4-737 6) Perform the belt positioning adjustment. (Adjust the belt to the center between the ribs.) 7) Tight a screw to the sheet metal.

  • Page 590: Cleaning Buffer Delivery Unit (2 Hundred Thousand Sheet)

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Buffer Delivery Unit (2 hundred thousand sheet) 4-326 Cleaning Buffer Delivery Unit (2 hundred thousand sheet) <Preparation> MEMO : 1) Open Front Left Cover. When cleaning at 2 hundred (Refer to page 4-54) thousand sheets, follow the below 2) Pull Out Buffer Delivery Unit.

  • Page 591: Cleaning Buffer Delivery Unit (5 Hundred Thousand Sheet)

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Buffer Delivery Unit (5 hundred thousand sheet) 4-327 Cleaning Buffer Delivery Unit (5 hundred thousand sheet) <Preparation> 1) Pull out dust cleaning tool from stepped screw near front right cover hing. MEMO : 1) Open Front Left Cover.
  • Page 592 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Buffer Delivery Unit (5 hundred thousand sheet) 4-328 3) Turn the 2 gears of the timing belt and clean all the surface [A] of the 16 feed belts with a brush. Caution : Feed belt might get damaged, so turn the gear while holding up buffer delivery unit.
  • Page 593 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Buffer Delivery Unit (5 hundred thousand sheet) 4-329 6) Hold the grip and open the feed guide. 7) Clean the feed side [A], 10 rollers and 6 wheels with a brush. Turn the rollers and the wheels by hand and clean all the surface.
  • Page 594 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Buffer Delivery Unit (5 hundred thousand sheet) 4-330 10) Turn the 6 driven wheels and clean all the surface with lint-free paper moistened with alcohol until all the objects are wiped off. Caution : Be careful not to push the driven...
  • Page 595 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Buffer Delivery Unit (5 hundred thousand sheet) 4-331 14) Insert the dust cleaning tool from the clearance and clean the feed guide side [A]. 15) Insert the dust cleaning tool from the clearance and clean the feed guide side [A]. F-4-753 F-4-752 16) Install dust cleaning tool to the stepped screw near front right cover hing.

  • Page 596: Removing Duplex Decurler Belt Unit

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Duplex Decurler Belt Unit 4-332 Removing Duplex Decurler Belt Unit <Preparation> 1) Remove the belt from the gear .(It is not necessary to remove from the gear of the motor) 1) Open Front Left Cover.
  • Page 597 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Duplex Decurler Belt Unit 4-333 2) Remove the screw. 3) Remove the duplex decurler belt unit after pulling out the gear from the hole of the plate. Duplex decurler belt unit F-4-759...

  • Page 598: Removing Duplexing Decurler Belt

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Duplexing Decurler Belt 4-334 Removing Duplexing Decurler Belt <Preparation> 1) Open Front Left Cover. (Refer to page 4-54) 2) Pull Out Buffer Delivery Unit. (Refer to page 4-133) 3) Remove Duplexing Decurler Belt Unit.
  • Page 599 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Duplexing Decurler Belt 4-335 2) Remove the plate. 3) Remove 2 belt rollers and 8 duplex decurler belts. • 1 screw Belt guide Decurler belt unit Shaft fixing plate F-4-762 F-4-763...
  • Page 600 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Duplexing Decurler Belt 4-336 5) Positioning all belts to be between ribs and secure with a sheet metal. • 1 screw Belt F-4-766 6) Perform the belt positioning adjustment. (Adjust the belt to the center between the ribs) 7) Tight a screw to the sheet metal.

  • Page 601: Removing Deck Separation Pad (Right) / Deck Separation Pad (Left)

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Deck Separation Pad (Right) / Deck Separation Pad (Left) 4-337 Removing Deck Separation Pad (Right) / Deck Separation Pad (Left) <Preparation> 1) Remove the paper in the deck if any. 1) Pull out the Waste Toner Case Unit.

  • Page 602: Removing Deck Pickup Solenoid

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Deck Pickup Solenoid 4-338 Removing Deck Pickup Solenoid <Preparation> 1) Removing the solenoid cover. 1) Pull out the Waste Toner Case Unit. • 1 screw (Refer to page 4-56) 2) Pull Out Paper Deck.
  • Page 603 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Deck Pickup Solenoid 4-339 MEMO : At installation, hook the tension spring onto the cut-off and align the groove on the arm with the shaft. Tension spring Groove on the arm Cut-off Shaft...

  • Page 604: Cleaning Pickup Unit And Deck Unit

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pickup Unit and Deck Unit 4-340 Cleaning Pickup Unit and Deck Unit <Preparation> 1) Clean the paper dust on the surface [A] of the pickup unit with vacuum. 1) Pull out the waste toner case unit.

  • Page 605: Removing The Paper Dust Cleaning Brush

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing the Paper Dust Cleaning Brush 4-341 Removing the Paper Dust Cleaning Brush <Preparation> 1) Hold the grip and while pushing down the paper dust cleaning brush, remove it to the left. 1) Open the Front Left Cover and the Front Right Paper dust cleaning brush Cover.
  • Page 606 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing the Paper Dust Cleaning Brush 4-342 2) Hold the lever and open the feed guide. Feed guide F-4-778 3) Remove the knob and remove the feed guide unit left plate. Feed guide unit left plate F-4-779 4-342...
  • Page 607 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing the Paper Dust Cleaning Brush 4-343 4) Hold the grip and while pushing the paper dust cleaning brush to the right, remove it upward. Paper dust cleaning brush F-4-780 Caution : Paper dust...
  • Page 608 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing the Paper Dust Cleaning Brush 4-344 5) Hold the lever and open the feed guide unit. Feed guide unit F-4-782 6) Loosen the knob and with holding the feed guide by hand, pull out the guide lock plate and open the feed guide. Guide lock plate Knob Feed guide...
  • Page 609 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing the Paper Dust Cleaning Brush 4-345 7) Hold the grip and while pushing the paper dust cleaning brush to the upper left, remove it. Paper dust cleaning brush F-4-784 Caution : If the paper dust cleaning brush does not fit with the plate and is installed, an error may occur at the host machine operation.
  • Page 610 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing the Paper Dust Cleaning Brush 4-346 8) Hold the grip and while pushing the paper dust cleaning brush to the left, remove it. Paper dust cleaning brush F-4-786 Caution : If the paper dust cleaning brush does not fit with the plate and is installed, an error may occur at the host machine operation.

  • Page 611: Removing Fixing Ozone Filter

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Ozone Filter 4-347 Removing Fixing Ozone Filter 1) Remove the screw. 3) Put fingers in the upper and lower groove on the host machine rear cover and hold and remove 2) Move down the fixing toner filter cover and remove it toward front.

  • Page 612: Removing Primary Charging Ozone Filter

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Ozone Filter 4-348 Removing Primary Charging Ozone Filter 1) Remove the screw. 3) Remove the primary charging toner filter. 2) Open the right side of the primary charging toner filter cover to remove it. Primary charging toner filter Primary charging toner filter cover...

  • Page 613: Removing Fixing Toner Filter

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Toner Filter 4-349 Removing Fixing Toner Filter 1) Remove the screw. 3) Put fingers in the upper and lower groove on the host machine rear cover and hold and remove 2) Move down the fixing toner filter cover and remove it toward front.

  • Page 614: Removing Primary Charging Toner Filter

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Toner Filter 4-350 Removing Primary Charging Toner Filter 1) Remove the screw. 3) Remove the primary charging toner filter. 2) Open the right side of primary charging toner filter cover and remove it. Primary charging toner filter Primary charging toner filter cover...

  • Page 615: Removing Developing Toner Filter

    Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Toner Filter 4-351 Removing Developing Toner Filter 1) Remove the screw. 3) Remove the primary charging toner filter. 2) Open the right side of primary charging toner filter cover and remove it. Primary charging toner filter Primary charging toner filter cover...

  • Page 616: Pcb

    Parts Replacement and Cleaning > PCB > Removing the Main Controller PCB 1 Unit 4-352 Removing the Main Controller PCB 1 Unit <Preparation> 1) Remove Rear Left Cover. MEMO : PCI bus extension kit-F1 (Refer to page 4-55) Be sure to remove the option parts Voice guidance PCB first before removing the main 2) Open the Controller Box Unit.

  • Page 617: Removing Main Controller Pcb 2

    Parts Replacement and Cleaning > PCB > Removing Main Controller PCB 2 4-353 Removing Main Controller PCB 2 To Main controller PCB 2, the information that a user set is recorded on SRAM. You input Additional Functions Settings and the service mode of the main controller, management information of MEAP again. The input is unnecessary if it save SramImg.bin by SST in a backup re-store.

  • Page 618: Removing Dc Controller Pcb

    Parts Replacement and Cleaning > PCB > Removing DC Controller PCB 4-354 Removing DC Controller PCB With a service support tool (SST), You upload the backup ("SramDCON.bin") of the DC controller PCB. (Except the case that is impossible of upload by DC controller PCB trouble.) <Preparation>...
  • Page 619 Parts Replacement and Cleaning > PCB > Removing DC Controller PCB 4-355 Caution : Caution at installation When installing the PCB cover, place the controller box on the level and install screws in the following order; screw [A] -> screw [B] -> screw [C] -> screw [D]. F-4-810 4-355 Parts Replacement and Cleaning >...

  • Page 620: Removing Hard Disc

    Parts Replacement and Cleaning > PCB > Removing Hard Disc 4-356 Removing Hard Disc User data are saved to the HDD. Data disappear when they perform HDD exchange and a format. You perform service about the HDD after backup. Re-after measures; store it. 1) Remove the rear left cover 2.

  • Page 621: Removing Developing High-Voltage Pcb

    Parts Replacement and Cleaning > PCB > Removing Developing High-Voltage PCB 4-357 Removing Developing High-Voltage PCB <Preparation> 1) Remove Ground wire. 1) Remove Rear Right Cover. • 1 screw (Refer to page 4-55) 2) Disconnect all connectors on the PCB. •...

  • Page 622: Removing The Pickup Feed Driver Pcb

    Parts Replacement and Cleaning > PCB > Removing the Pickup Feed Driver PCB 4-358 Removing the Pickup Feed Driver PCB <Preparation> 1) Remove the pickup feed driver PCB. 1) Remove Rear Left Cover. • 29 connectors (Refer to page 4-55) •...

  • Page 623: Removing Primary Transfer High-Voltage Pcb

    Parts Replacement and Cleaning > PCB > Removing Primary Transfer High-voltage PCB 4-359 Removing Primary Transfer High-voltage PCB 1) Remove Ground wire. <Preparation> • 1 screw 1) Remove Rear Right Cover. • 2 wire-saddles (Refer to page 4-55) 2) Disconnect all connectors. •...

  • Page 624: Removing Primary Pre-Transfer Charging High-Voltage Pcb

    Parts Replacement and Cleaning > PCB > Removing Primary Pre-transfer Charging High-voltage PCB 4-360 Removing Primary Pre-transfer Charging High-voltage PCB <Preparation> 1) Remove the Ground wire. 1) Remove Rear Right Cover. • 1 screw (Refer to page 4-55) • 3 wire-saddles 2) Remove the 4 connectors.

  • Page 625: Removing Primary Charging High-Voltage Pcb

    Parts Replacement and Cleaning > PCB > Removing Primary Charging High-voltage PCB 4-361 Removing Primary Charging High-voltage PCB <Preparation> 1) Remove the primary charging high-voltage PCB cover. 1) Open the Front Left Cover • 3 claws (remove 1 claw with a flat-blade screwdriver.) and the Front Right Cover.

  • Page 626: Removing Secondary Transfer High-Voltage Pcb

    Parts Replacement and Cleaning > PCB > Removing Secondary Transfer High-Voltage PCB 4-362 Removing Secondary Transfer High-Voltage PCB <Preparation> 1) Remove the grounding wire. 1) Remove Rear Right Cover. • 1 screw (Refer to page 4-55) 2) Remove the harness. •...

  • Page 627: Removing Ac Driver Pcb

    Parts Replacement and Cleaning > PCB > Removing AC driver PCB 4-363 Removing AC driver PCB <Preparation> 1) Remove the connectors from the PCB. 1) Remove the Rear Right Cover. • 14 connectors (Refer to page 4-55) 2) Remove the Rear Left Cover. (Refer to page 4-55) 3) Remove Rear Lower Cover.

  • Page 628: Removing The Fixing Ac Driver Pcb

    Parts Replacement and Cleaning > PCB > Removing the Fixing AC Driver PCB 4-364 Removing the Fixing AC Driver PCB <Preparation> 1) Remove the left lower cover. 1) Remove the Rear Right Cover. • 6 screws (Refer to page 4-55) 2) Remove the Rear Left Cover.
  • Page 629 Parts Replacement and Cleaning > PCB > Removing the Fixing AC Driver PCB 4-365 4) Displace the PCB mounting plate and the power cord mount and remove the harness, and then remove the PCB mounting plate and the power cord mount.

  • Page 630: Removing 12V Power Pcb Unit

    Parts Replacement and Cleaning > PCB > Removing 12V Power PCB Unit 4-366 Removing 12V Power PCB Unit <Preparation> 1) Remove the Rear Right Cover. (Refer to page 4-55) 2) Remove the Rear Left Cover. (Refer to page 4-55) 3) Remove Rear Lower Cover. (Refer to page 4-56) 1) Remove the 3 connectors.
  • Page 631 Parts Replacement and Cleaning > PCB > Removing 12V Power PCB Unit 4-367 2) Remove the 12V power PCB unit. 3) Remove the plate. • 3 screws • 4 screws F-4-830 F-4-829 4) Remove the cover. 5) Remove the 12V power PCB. •...

  • Page 632: Removing 24V Power Pcb Unit

    Parts Replacement and Cleaning > PCB > Removing 24V Power PCB Unit 4-368 Removing 24V Power PCB Unit <Preparation> 1) Remove 5 connectors. 1) Remove the Rear Right Cover. • 1 wire saddle (Refer to page 4-55) • 1 reuse band 2) Remove the Rear Left Cover.

  • Page 633: Removing 24V Power Pcb

    Parts Replacement and Cleaning > PCB > Removing 24V Power PCB 4-369 Removing 24V Power PCB <Preparation> 1) Remove 4 connectors. 1) Remove the Rear Right Cover. (Refer to page 4-55) 2) Remove the Rear Left Cover. (Refer to page 4-55) 3) Remove Rear Lower Cover.
  • Page 634 Parts Replacement and Cleaning > PCB > Removing 24V Power PCB 4-370 4) Remove the upper cover. 5) Remove the 24V power PCB. • 2 screws • 4 screws • 1 PCB support PCB サポート PCB support F-4-838 F-4-839 4-370 Parts Replacement and Cleaning >...

  • Page 635: Removing 24V Power Pcb1

    Parts Replacement and Cleaning > PCB > Removing 24V Power PCB1 4-371 Removing 24V Power PCB1 <Preparation> 1) Remove the Rear Right Cover. (Refer to page 4-55) 2) Remove the Rear Left Cover. (Refer to page 4-55) 3) Remove Rear Lower Cover. (Refer to page 4-56) 1) Remove the 3 connectors.
  • Page 636 Parts Replacement and Cleaning > PCB > Removing 24V Power PCB1 4-372 2) Remove the 24 power PCB1 unit in the direction of the arrow. 3) Remove the plate. • 3 screws • 4 screws F-4-842 F-4-841 4) Remove the upper cover. 5) Remove the 24V power PCB1.

  • Page 637: Removing 24V Power Pcb 2

    Parts Replacement and Cleaning > PCB > Removing 24V Power PCB 2 4-373 Removing 24V Power PCB 2 <Preparation> 1) Remove the 24V power PCB 2 and the 24V power PCB 3. 1) Remove the Rear Right Cover. • 3 screws (Refer to page 4-55) 2) Remove the Rear Left Cover.

  • Page 638: Removing 24V Power Pcb 3

    Parts Replacement and Cleaning > PCB > Removing 24V Power PCB 3 4-374 Removing 24V Power PCB 3 <Preparation> 1) Remove the 24V power PCB 2 and the 24V power PCB 1) Remove the Rear Right Cover. • 3 screws (Refer to page 4-55) 2) Remove the Rear Left Cover.

  • Page 639: Removing All-Night Power Pcb

    Parts Replacement and Cleaning > PCB > Removing All-Night Power PCB 4-375 Removing All-Night Power PCB <Preparation> 1) Remove the 3 connectors. 1) Remove the Rear Right Cover. (Refer to page 4-55) 2) Remove the Rear Left Cover. (Refer to page 4-55) 3) Remove Rear Lower Cover.

  • Page 640: Removing Leakage Breaker Unit

    Parts Replacement and Cleaning > PCB > Removing Leakage Breaker Unit 4-376 Removing Leakage Breaker Unit <Preparation> 1) Remove the left lower cover. 1) Remove the Rear Right Cover. • 6 screws (Refer to page 4-55) 2) Remove the Rear Left Cover. (Refer to page 4-55) 3) Remove Rear Lower Cover.

  • Page 641: Removing Leakage Breaker 15A

    Parts Replacement and Cleaning > PCB > Removing Leakage Breaker 15A 4-377 Removing Leakage Breaker 15A <Preparation> 1) Remove the harness. 1) Remove the Rear Right Cover. • 4 connectors (Refer to page 4-55) • 1 wire saddle 2) Remove the Rear Left Cover. •...

  • Page 642: Removing Leakage Breaker 20A

    Parts Replacement and Cleaning > PCB > Removing Leakage Breaker 20A 4-378 Removing Leakage Breaker 20A <Preparation> 1) Remove the harness. 1) Remove the Rear Right Cover. • 4 connectors (Refer to page 4-55) • 1 wire saddle 2) Remove the Rear Left Cover. •...

  • Page 643: Removing Registration Duplex Driver Pcb

    Parts Replacement and Cleaning > PCB > Removing Registration Duplex Driver PCB 4-379 Removing Registration Duplex Driver PCB <Preparation> 1) Remove the connectors on the PCB. 1) Open the Front Left Cover and the Front Right • 26 connectors Cover. (Refer to page 4-54) 2) Pull Out Fixing Feed Unit.

  • Page 644: Removing Secondary Transfer Static Eliminator Pcb

    Parts Replacement and Cleaning > PCB > Removing Secondary Transfer Static Eliminator PCB 4-380 Removing Secondary Transfer Static Eliminator PCB <Preparation> 1) Remove the grounding wire. 1) Open the Front Left Cover and the Front Right • 1 screw Cover. (Refer to page 4-54) 2) Pull Out Fixing Feed Unit.

  • Page 645: Removing The Itb Driver Pcb

    Parts Replacement and Cleaning > PCB > Removing the ITB Driver PCB 4-381 Removing the ITB Driver PCB <Preparation> 1) Remove the static eliminator mounting plate. 1) Open the Front Left Cover and the Front Right • 2 screws Cover. (Refer to page 4-54) 2) Remove Process Unit Cover.

  • Page 646: Removing Fixing High-Voltage Pcb

    Parts Replacement and Cleaning > PCB > Removing Fixing High-Voltage PCB 4-382 Removing Fixing High-Voltage PCB <Preparation> 1) Remove the grounding wire. 1) Open the Front Left Cover and the Front Right • 1 screw Cover. (Refer to page 4-54) 2) Pull Out Fixing Feed Unit.

  • Page 647: Removing Fixing Main Driver Pcb

    Parts Replacement and Cleaning > PCB > Removing Fixing Main Driver PCB 4-383 Removing Fixing Main Driver PCB <Preparation> 1) Remove the connectors from the PCB. 1) Remove Rear Right Cover. • 24 connectors (Refer to page 4-55) F-4-872 2) Remove the fixing main driver PCB. •...

  • Page 648: Removing Potential Sensor Pcb

    Parts Replacement and Cleaning > PCB > Removing Potential Sensor PCB 4-384 Removing Potential Sensor PCB <Preparation> 1) Remove the 2 connectors. 1) Open the Front Left Cover and the Front Right Cover. (Refer to page 4-54) 2) Remove Process Unit Cover. (Refer to page 4-71) 3) Pullout Process Unit.

  • Page 649: Removing Developing Dirvere Pcb

    Parts Replacement and Cleaning > PCB > Removing Developing Dirvere PCB 4-385 Removing Developing Dirvere PCB <Preparation> 1) Remove developing driver PCB. 1) Open the Front Left Cover and the Front Right • 10 connectors Cover. • 6 screws (Refer to page 4-54) 2) Remove Process Unit Cover.

  • Page 650: Removing Power Relay Pcb

    Parts Replacement and Cleaning > PCB > Removing Power Relay PCB 4-386 Removing Power Relay PCB <Preparation> 1) Remove the Rear Right Cover. (Refer to page 4-55) 2) Remove the Rear Left Cover. (Refer to page 4-55) 3) Remove Rear Lower Cover. (Refer to page 4-56) 1) Remove the harness.
  • Page 651 Parts Replacement and Cleaning > PCB > Removing Power Relay PCB 4-387 2) Remove the power relay PCB. • 6 screws F-4-878 4-387 Parts Replacement and Cleaning > PCB > Removing Power Relay PCB...

  • Page 652: Removing The Deck Driver Pcb

    Parts Replacement and Cleaning > PCB > Removing the Deck Driver PCB 4-388 Removing the Deck Driver PCB <Preparation> 1) Remove the cover 1. 1) Pull out Waste Toner Case Unit. • 1 screw (Refer to page 4-56) 2) Pull out Paper Deck (Refer to page 4-148) 3) Remove Paper Deck (Refer to page 4-149)

  • Page 653: Data To Be Handled By Sram

    Parts Replacement and Cleaning > Data to be handled by SRAM(with HDD Encryption Board > The kind of data to handle > Handling SRAM data of this machine 4-389 Data to be handled by SRAM(with HDD Encryption Part to be Description Procedure replaced...
  • Page 654 Parts Replacement and Cleaning > Data to be handled by SRAM(with HDD Encryption Board > The kind of data to handle > Handling SRAM data of this machine 4-390 ● Items which needs to be backed up when replacing the Main ●...

  • Page 655: Adjustment

    Adjustment ■ Overview ■ When replacing parts ■ Major adjustment Adjustment...
  • Page 656 Adjustment > Overview Overview In this chapter, measures of adjustment when replacing parts in servicing operation are mentioned. Parts to be replaced are categorized into 5 blocks based on their related technology as shown below. Category Part to be replaced Reference Controller system Main controller PCB...

  • Page 657: Controller System

    Adjustment > When replacing parts > Controller system > Main controller PCB When replacing parts CAUTION [ Before replacing parts (data backup) ] You perform the backup of data by all means. You pay attention not to disappear by data without the consent of the user. Do the following work if possible Controller system •...

  • Page 658: Laser Control System

    Adjustment > When replacing parts > Imaging system > Pre-primary transfer charging assembly, Pre-primary transfer charging wire Laser control system ■ Pre-primary transfer charging assembly, Pre-primary transfer charging wire ■ Laser scanner unit Procedure of parts Refer to Removing Pre-Primary Transfer Charging Assembly Procedure of parts Refer to Removing Laser Scanner Unit replacement...
  • Page 659 Adjustment > When replacing parts > Imaging system > Patch sensor ■ Developing assembly, developing sleeve unit ■ ITB Procedure of parts Refer to Removing Developing Assembly Procedure of parts Refer to Removing ITB replacement Refer to Removing Developing Sleeve Unit replacement Procedure of 1) Open the front left cover and front right cover (before first power-ON).

  • Page 660: Pickup / Feed System

    Adjustment > When replacing parts > Pickup / feed system > Various rollers Pickup / feed system ■ Active registration unit Procedure of parts Refer to Parts Replacement ■ Skew detection sensor replacement Procedure of 1) Perform the light intensity auto adjustment: COPIER > FUNCTION > SENS- Procedure of parts Refer to Parts Replacement adjustment...
  • Page 661 Adjustment > When replacing parts > Pickup / feed system > During deck open/close solenoid replacement or latch claw position change ■ During deck open/close solenoid replacement or latch claw Procedure of 4) Detach the deck front cover. adjustment • 5 screws position change Screws Procedure of parts...
  • Page 662 Adjustment > When replacing parts > Pickup / feed system > Air floatation fan/fan duct ■ Paper surface sensor Procedure of 6) Push the deck until the head of latch claw reaches the apex of the roller, and adjustment tighten the 2 screws (red) of the solenoid that you loosened in Step 5). Procedure of parts Refer to Parts Replacement Deck...

  • Page 663: External Auxiliary System

    Adjustment > When replacing parts > External auxiliary system > DC controller PCB External auxiliary system ■ DC controller PCB Procedure of parts Refer to Removing DC Controller PCB replacement Procedure of [ Before replacing / clearing RAM ] adjustment Download SramDCON to a PC by SST.

  • Page 664: Major Adjustment

    Adjustment > Major adjustment > Primary charging assembly > Adjustment of primary charging assembly (If front side of the printed test image is dark) 5-10 Major adjustment Procedure of 5) If the front side of the test print image is still dark, rotate the plastic screw [C] adjustment clockwise one more round.

  • Page 665: Image Location Adjustment

    Adjustment > Major adjustment > Image location adjustment > Adjustment in Service mode 5-11 Image location adjustment ■ Adjustment of primary charging assembly (If rear side of the printed test image is dark) ■ Adjustment in Service mode Procedure of parts Refer to Removing Primary Charging Assembly Procedure of This will effect to all the media that has already been set by the user.
  • Page 666 Adjustment > Major adjustment > Image location adjustment > Adjustment in Service mode 5-12 Procedure of 3) Enter SMy value in Service Mode as follows (Do subtraction if SMy is Procedure of Get in Service Mode to select the following: COPIER > ADJUST > FEED- adjustment negative value) adjustment...
  • Page 667 Adjustment > Major adjustment > Image location adjustment > Adjustment by each media in the user mode 5-13 ■ Adjustment by each media in the user mode Procedure of User can set them by each media. adjustment • System Settings > Paper Type Management Settings > Details/Edit > Image Location Adjustment >...

  • Page 668: Troubleshooting

    Troubleshooting ■ Making Initial Checks ■ Test Print ■ Troubleshooting Items ■ Image Faults ■ Malfunction ■ Feeding Failure ■ Version Upgrade Troubleshooting...

  • Page 669: List Of Initial Check Items

    Troubleshooting > Making Initial Checks > List of Initial Check Items Making Initial Checks List of Initial Check Items Item Detail Check Site Environment The voltage of the power supply is as rated (±10%). The site is not a high temperature / humidity environment (near a water faucet, water boiler, humidifier), and it is not in a cold place.

  • Page 670: Test Print

    Troubleshooting > Test Print > Selecting Test Print TYPE Test Print Overview This machine has several test print types shown in the table below. A circle in each image check item shows the availability to check the different type of image faults. If the faulty image shown in the output does not appear in the appropriate test print type, the cause may lie in PDL input or the reader Items...

  • Page 671: How To Check Test Print

    Troubleshooting > Test Print > How to check test print > Halftone (TYPE=5, 6, 11 to 14) How to check test print ■ Halftone (TYPE=5, 6, 11 to 14) ■ 17-Gradation (TYPE=2, 3) F-6-2 Check item How to check Suspected cause Transfer Check the whole image Fault in the ITB (line, soil)

  • Page 672: Troubleshooting Items

    Troubleshooting > Troubleshooting Items > List of Troubleshooting Items Troubleshooting Items List of Troubleshooting Items Category Item Reference Random black belt / horizontal lines (halftone) Image Faults p. 6-6 Splash on characters (coated paper) p. 6-7 Dark image (edge on "13 x "19 inch paper) p.

  • Page 673: Image Faults

    Troubleshooting > Image Faults > Random black belt / horizontal lines (halftone) Image Faults [Sample Image] Random black belt / horizontal lines (halftone) [Location] Photosensitive drum [Cause] Blurring due to the micro-vibration of photosensitive drum and ITB [Conditions] Halftone image [Field measure] (1) Check the status that the drum fixing screw is tightened.

  • Page 674: Splash On Characters (Coated Paper)

    Troubleshooting > Image Faults > Splash on characters (coated paper) Splash on characters (coated paper) [Sample Image] [Location] Development [Cause] on the toner gets low [Conditions] When the number of printing reaches approx. 1 million sheets on coated paper. When the paper is left for a long time and in addition, the low-duty image is printed on it, the charge amount of toner gets low and the splash occurs.

  • Page 675: Dark Image (Edge On "13 X "19 Inch Paper)

    Troubleshooting > Image Faults > Dark image (edge on "13 x "19 inch paper) Dark image (edge on "13 x "19 inch paper) [Sample Image] [Location] Development [Cause] Rough toner layer on the edge of the developing cylinder [Conditions] Out of assured image area on "13 x "19 inch paper [Field measure] Broaden the right image margin in service mode.

  • Page 676: Splash (Trailing Edge Of Halftone)

    Troubleshooting > Image Faults > Splash (trailing edge of halftone) Splash (trailing edge of halftone) [Sample Image] [Location] Transfer / separation [Cause] Curl on the trailing edge of paper [Conditions] • Low temperature / low humidity environment • 2nd side •...

  • Page 677: Density Loss Due To Excessive Transfer (2Nd Side)

    Troubleshooting > Image Faults > Density loss due to excessive transfer (2nd side) 6-10 Density loss due to excessive transfer (2nd side) [Sample Image] [Location] Transfer [Cause] Excessive transfer current [Conditions] Low temperature / low humidity environment This symptom appears obviously on the solid image / halftone image on left paper and in addition, it gets worse on 2nd side in 2-sided print.

  • Page 678: Mottled Image (2Nd-Side)

    Troubleshooting > Image Faults > Mottled image (2nd-side) 6-11 Mottled image (2nd-side) [Sample Image] [Location] Transfer [Cause] Lack of transfer current [Conditions] Low temperature / low humidity This symptom appears obviously on the solid image / halftone image on left paper and in addition, it gets worse on 2nd side in 2-sided print.

  • Page 679: Unfocused Image (Margin)

    Troubleshooting > Image Faults > Unfocused image (margin) 6-12 Unfocused image (margin) [Sample Image] [Location] Transfer [Cause] Lack of transfer current [Conditions] At the initial installation, the symptom may occur under the following conditions. • Low temperature / low humidity environment •...

  • Page 680: Separation Claw Trace (Solid Image, 1St Side Of 2-Sided Print)

    Troubleshooting > Image Faults > Separation claw trace (solid image, 1st side of 2-sided print) 6-13 Separation claw trace (solid image, 1st side of 2-sided [Sample Image] print) [Location] Fixing [Cause] Small cuts on the pressure roller due to the contact of the separation claw at plain paper feeding [Conditions] On solid image on 1st side of 2-sided print...

  • Page 681: Horizontal / Vertical Lines (Due To Refresh Roller)

    Troubleshooting > Image Faults > Horizontal / vertical lines (due to refresh roller) 6-14 Horizontal / vertical lines (due to refresh roller) [Sample Image] [Location] Fixing [Cause] Insufficient refresh of pressure roller (uneven in wiping) [Conditions] 1st side in 2-sided print in case of Neusiedler (200 g/m ) used.

  • Page 682: Points To Note When Using The Pre-Printed Paper

    Troubleshooting > Image Faults > Points to note when using the pre-printed paper > When using the paper printed in the offset printer: 6-15 Points to note when using the pre-printed paper <Host machine setting> A. If the ink is fused: Take note of the followings when using the pre-printed paper on imagePRESS 1135+.
  • Page 683 Troubleshooting > Image Faults > Points to note when using the pre-printed paper > When using the paper printed in the offset printer: 6-16 C. If moire occurs, Adjust the screen ruling of ink and toner, and it highly likely to be resolved. <Measure>...
  • Page 684 • Xerox DC8000 series • Xerox DC1257 series • Ricoh ProC900 • Canon CLC1100/5000 series and so forth. (The models that uses the toner which requires spraying oil at fixing cannot be used.) On this machine, it may be possible to feed the paper printed in the following color laser printer depending on conditions.

  • Page 685: Malfunction

    Troubleshooting > Malfunction > Front cover distortion correction 6-18 Malfunction 2) Make sure that the front cover is no longer distorted. • How to check : Left front cover : When you close the cover while pressing the handle, make sure that the lower Front cover distortion correction magnet catch comes before or at the same time as the upper one.

  • Page 686: Front Cover Tilt Correction

    Troubleshooting > Malfunction > Front cover tilt correction 6-19 Front cover tilt correction [How to adjust] 1) Open the front cover. [Assumed causes] 2) Loosen the screws on the adjustment board (lower) of the tilted front cover. When the front cover is tilted due to excessive impact at inappropriate product delivery or bad floor condition at installation site, perform the following measures.

  • Page 687: Feeding Failure

    Troubleshooting > Feeding Failure > Multiple Feeding > Fan level adjustment 6-20 Feeding Failure ■ Check the paper condition 1) Confirm that there aren't any defects on papers. Multiple Feeding • When there is no defect, proceed to the next step. •...
  • Page 688 Troubleshooting > Feeding Failure > Multiple Feeding > Fan level adjustment 6-21 ● How to adjust the airflow of paper floatation fan • Floatation airflow When printing operation starts, floatation airflow passes through the floatation air duct and 1) In Service Mode > Mode List > COPIER > Option > DSPLY-SW, change the value of IMGC- air blows to the paper from the 3 floatation nozzles.
  • Page 689 Troubleshooting > Feeding Failure > Multiple Feeding > Fan level adjustment 6-22 3) There are three types of the operating environment (Normal temperature/low humidity, Paper size Surface Usage Paper weight nature environment Normal temperature/normal humidity, High temperature/high humidity) based on the Standard Feed Paper...
  • Page 690 Troubleshooting > Feeding Failure > Multiple Feeding > Fan level adjustment 6-23 Paper size Surface Usage Paper weight Paper size Surface Usage Paper weight nature environment nature environment Standard Feed Paper 106g 129g 151g 181g 210g 257g Standard Feed Paper 106g 129g 151g...
  • Page 691 Troubleshooting > Feeding Failure > Multiple Feeding > Fan level adjustment 6-24 The case or A4R plain paper, temperature of 20 deg C, humidity of 40%, basis weight of 80g CAUTION : Operating environment table shows the operating environment falls into Normal temperature/ normal humidity.
  • Page 692 Troubleshooting > Feeding Failure > Multiple Feeding > Fan level adjustment 6-25 Operation procedure for "Paper Separation Fan Level Adjustment" b) Corner bend of 60gsm A4 thin paper in normal temperature / low humidity environment a) Multiple feeding of 128gsm of A3 thick coated paper in high temperature/ high humidity Lower curled paper tends to make much wider space between paper because of separation environment air, and the paper edge tends to hang downward.
  • Page 693 Troubleshooting > Feeding Failure > Multiple Feeding > Fan level adjustment 6-26 ● How to observe the behavior of paper at the pick-up assembly 4) Remove the 1 screw on the right side of the deck and detach the cable cover [1]. 1) Pull out the deck of the main body and turn off the main power.
  • Page 694 Troubleshooting > Feeding Failure > Multiple Feeding > Fan level adjustment 6-27 6) Remove the reuse band [1] on the backside of deck front cover to free the cable from the Optimum airflow level location [a] circled in red. Then, place about 500 sheets of paper on the deck [2] and return •...
  • Page 695 Troubleshooting > Feeding Failure > Multiple Feeding > Fan level adjustment 6-28 Weak airflow level • The number of floated sheets is small (5 sheets or less [a]) • The number of floated sheets increases and decreases per approx. 10 sheets. F-6-34 6-28 Troubleshooting >...

  • Page 696: Remedy Against 0112 Jam

    Troubleshooting > Feeding Failure > Remedy against 0112 Jam > User Mode and Machine Operation 6-29 Remedy against 0112 Jam ■ User Mode and Machine Operation Setting value displayed in user mode and setting value (paper feed correction table when Paper feed adjustment at 2-sided printing is a user mode installed for preventing paper feed making 2-sided prints) retained in the machine are different.
  • Page 697 Troubleshooting > Feeding Failure > Remedy against 0112 Jam > User Mode and Machine Operation 6-30 ● Paper feed correction table when making 2-sided prints (setting • 2-sided coated paper Paper 80 to 91 to 106 to 129 to 151 to 181 to values retained in the machine) 2-sided...
  • Page 698 Troubleshooting > Feeding Failure > Remedy against 0112 Jam > User Mode and Machine Operation 6-31 ● Explanation on setting range ● Adjustment procedure If the setting value in user mode is decreased from 0 to -5 (5 levels), the setting value in the Perform paper feed adjustment at 2-sided printing by following the procedure shown below.
  • Page 699 Troubleshooting > Feeding Failure > Remedy against 0112 Jam > User Mode and Machine Operation 6-32 5) Change the feed setting to 8. 7) Set the value to 3 by pressing [+] 3 times, and then press [OK]. Non-coated paper The feed setting on the screen is changed from 0 to 3, and paper feed adjustment at 2-sided printing is complete.

  • Page 700: Version Upgrade

    Troubleshooting > Version Upgrade > Outline > Outline of Upgrading the Machine 6-33 Version Upgrade Display on SST Upgrading method Registered Name of Upgrading target Remarks Product System Others memory Outline Name Software Finisher Finisher controller FIN-AG FIN-CON ○ ○ Used when ■...
  • Page 701 Troubleshooting > Version Upgrade > Outline > Outline of the Service Support Tool 6-34 ■ Outline of the Service Support Tool Display on SST Upgrading method Registered Name of Upgrading target Remarks The SST has the following functions: Product System Others memory Name...
  • Page 702 Troubleshooting > Version Upgrade > Outline > Outline of the Service Support Tool 6-35 When using SST, enter either of the following download mode. Download mode • Safe Mode (download mode A) Function Normal mode Safe mode While pressing 2 and 8 keys simultaneously, turn ON the main power switch. (download mode B) (download mode A) •...
  • Page 703 Troubleshooting > Version Upgrade > Outline > Points to Note at Time of Downloading 6-36 ■ Points to Note at Time of Downloading The system software is downloaded. - - - Download Mode - - - [ iR2270i-JPjaxxxx-MN.dsh ] - - - - - - - - - - Complete [ iR2270iM-JPjaxxxx-1F77-MN.PRG ] - - - - Complete...

  • Page 704: Making Preparations

    Troubleshooting > Version Upgrade > Making Preparations > Installing the System Software (System CD - > SST) 6-37 Making Preparations ■ Limitations on Finisher-AK1/Saddle Finisher-AK2 when upgrading ■ Installing the System Software (System CD - > SST) <Overview> Here, you will be copying the system software found on the System CD to the SST. Note that there are limitations in upgrading the Finisher-AK1/Saddle Finisher-AK2 when the optional HDD Encryption Board is installed to this machine.
  • Page 705 Troubleshooting > Version Upgrade > Making Preparations > Installing the System Software (System CD - > SST) 6-38 5) Select the drive in which the System CD has been set, and click [SEARCH]. 7) When a message has appeared to indicate that the system software has been installed, click [OK].
  • Page 706 Troubleshooting > Version Upgrade > Making Preparations > Installing the System Software (SST - > USB) 6-39 ■ Installing the System Software (SST - > USB) 4) Click the USB icon on the Target Selection screen. Service Support Tool DLM0 (Ver. X.XX E) Here, you will be copying the system software from the SST to a USB device.
  • Page 707 Troubleshooting > Version Upgrade > Making Preparations > Installing the System Software (SST - > USB) 6-40 6) Select the appropriate 'Series' and 'Version' of the system software you want to copy. 8) When done, click [OK]. Service Support Tool DLM0 (Ver. X.XX E) Service Support Tool DLM0 (Ver.
  • Page 708 Troubleshooting > Version Upgrade > Making Preparations > Making Connections (SST in use) 6-41 ■ Making Connections (SST in use) If the settings are not as indicated below, make the appropriate changes : Connect the PC to the host machine. Preparatory Work Requirements: •...
  • Page 709 Troubleshooting > Version Upgrade > Making Preparations > Making Connections (USB device in use) 6-42 4) Connect the PC to the machine using a twisted pair cross cable. ■ Making Connections (USB device in use) CAUTION : The SST cannot be run while the USB device is in use. (The machine will not communicate with the SST when it detects the presence of a USB device.) Preparatory Work Requirements:...
  • Page 710 Troubleshooting > Version Upgrade > Making Preparations > Making Connections (USB device in use) 6-43 F-6-54 CAUTION : The machine may not recognize a USB device depending on manufacturers or types. This machine continues to search a USB device up to 60 sec at the maximum after power-ON and if it cannot recognize anything, the foregoing menu will not be displayed.

  • Page 711: Formatting Hdd

    Troubleshooting > Version Upgrade > Formatting HDD > Formatting Procedure 6-44 Formatting HDD ■ Formatting Procedure 1) Start the machine in safe mode. (While pressing 2 + 8, turn ON the main power switch.) ■ Formatting All Partitions 2) Start up the SST. Format of all partition is possible only when the HDD data encryption kit (option) is installed 3) Select the model and the type of system software ('Single');...
  • Page 712 Troubleshooting > Version Upgrade > Formatting HDD > Formatting Procedure 6-45 5) Specify BOOTDEV partition, and click [Start]. 7) When formatting has ended, click [OK]. ServiceSupportTool DLM10 (Ver. X.XX E) ServiceSupportTool DLM10 (Ver. X.XX E) 172.16.1.100 172.16.1.100 iPR1135 iPR1135 SAFE SAFE C l e a r C l e a r...

  • Page 713: Downloading System Software

    Troubleshooting > Version Upgrade > Downloading System Software > Outline 6-46 Downloading System Software MEMO : Startup mode setting ■ Outline Users can make a setting to transfer to Assist mode automatically when starting SST. 1) Click [System Management] in main menu. Batch download enables to download various system software collectively.
  • Page 714 Troubleshooting > Version Upgrade > Downloading System Software > Caution at the time of the operation / use 6-47 ■ Caution at the time of the operation / use 3) Select the start mode and click [Change]. Normal mode : displays the main menu Assist mode : starts up in Assist mode CAUTION : Do Not Turn Off the Power During Download / Write Operation Service Support Tool DLM0 (Ver.
  • Page 715 Troubleshooting > Version Upgrade > Downloading System Software > Downloading Procedure (Assist mode) 6-48 ■ Downloading Procedure (Assist mode) 4) Click [Start]. 1) Start the machine in safe mode. (While pressing 2 + 8, turn ON the main power switch.) Service Support Tool DLM10 (Ver.
  • Page 716 Troubleshooting > Version Upgrade > Downloading System Software > Downloading Procedure (Assist mode) 6-49 8) Click [Next]. 13) Click [Next]. Service Support Tool DLM10 (Ver. X.XX E) Assist Mode Service Support Tool DLM10 (Ver. X.XX E) Assist Mode Series : iPR1135 Series : iPR1135 DL Mode : SAFE DL Mode : NORMAL...
  • Page 717 Troubleshooting > Version Upgrade > Downloading System Software > Downloading Procedure (Normal mode) 6-50 ■ Downloading Procedure (Normal mode) 1) Start the machine in safe mode. (While pressing 2 + 8, turn ON the main power switch.) 2) Start up the SST. 3) Select the model and the batch download information file ('ALL').
  • Page 718 Troubleshooting > Version Upgrade > Downloading System Software > Downloading Procedure (Normal mode) 6-51 5) Click [Resume]. 8) Click [Resume]. Service Support Tool DLM0 (Ver. X.XX E) Service Support Tool DLM0 (Ver. X.XX E) Interface Network IP Address 172.16.1.100 Register Remove Batch List BATCH CONTROL...
  • Page 719 Troubleshooting > Version Upgrade > Downloading System Software > Downloading Procedure (Single) 6-52 11) Click [OK]. ■ Downloading Procedure (Single) Service Support Tool DLM0 (Ver. X.XX E) Here is the downloading procedure of the SYSTEM as a sample. (Same for other system software) 1) Start the machine in appropriate download mode.
  • Page 720 Troubleshooting > Version Upgrade > Downloading System Software > Downloading Procedure (Single) 6-53 5) When downloading has ended, click [OK] to go back to the previous screen. MEMO : After connecting, the following device information is displayed on the right upper area of ServiceSupportTool DLM10 (Ver.
  • Page 721 Troubleshooting > Version Upgrade > Downloading System Software > Downloading Procedure (Single) 6-54 6-2) Click [Start Shutdown] so that the machine starts the shut-down sequence. 2) Click [Execute Clear] so that the system software that has been stored in the The main power switch turns OFF automatically.

  • Page 722: Uploading And Downloading Backup Data

    Troubleshooting > Version Upgrade > Uploading and Downloading Backup Data > Uploading Procedure 6-55 Uploading and Downloading Backup Data ■ Uploading Procedure ■ Outline CAUTION : Backup data File to select for downloading • The file SramImg.bin, MeapBack or SramRCON may only be downloaded to their Main controller PCB2 backup SramImg.bin (may be uploaded / downloaded in normal mode) source machine.
  • Page 723 Troubleshooting > Version Upgrade > Uploading and Downloading Backup Data > Uploading Procedure 6-56 Here is the MeapBack upload procedure as an example. 5) Select 'MeapBack.bin', and click [Start]. 1) Start the machine in safe mode. (While pressing 2 + 8, turn ON the main power switch.) ServiceSupportTool DLM10 (Ver.
  • Page 724 Troubleshooting > Version Upgrade > Uploading and Downloading Backup Data > Downloading Procedure 6-57 ■ Downloading Procedure 4) Click [Download Data]. ServiceSupportTool DLM10 (Ver. X.XX E) 172.16.1.100 CAUTION : iPR1135 SAFE C l e a r • The file SramImg.bin, MeapBack or SramRCON may only be downloaded to their SelectableFirmware Control Select the firmware to be downloaded,...

  • Page 725: Version Upgrade Using Usb

    Troubleshooting > Version Upgrade > Version Upgrade using USB > Points to Note 6-58 Version Upgrade using USB ■ Points to Note ■ Overview of Menus and Functions CAUTION : Do Not Turn Off the Power During Download / Write Operation Do not turn OFF the power while the system software is being downloaded or written.
  • Page 726 Troubleshooting > Version Upgrade > Version Upgrade using USB > Downloading / Writing the System Software (auto) 6-59 ■ Downloading / Writing the System Software (auto) CAUTION : Turning Off the Power After Normal Mode [1] : Upgrade (AUTO) When ending download mode, be sure to execute the shut-down sequence. The system software on the HDD and that in the USB device are compared.
  • Page 727 Troubleshooting > Version Upgrade > Version Upgrade using USB > Downloading the System Software (Confirmation execution when version is downed the same version) 6-60 While downloading is under way, the control screen shows its progress. ■ Downloading the System Software (Confirmation execution when version is downed the same version) [2] : Upgrade (w Confirmation) System software on HDD and that on USB device are compared and if the system software...
  • Page 728 Troubleshooting > Version Upgrade > Version Upgrade using USB > Downloading the System Software (Confirmation execution when version is downed the same version) 6-61 While downloading is under way, the control panel shows its progress. 9) After 10 sec from when the main power switch of the machine turns off, turn on the main power switch.
  • Page 729 Troubleshooting > Version Upgrade > Version Upgrade using USB > Downloading the System Software (all overwriting) 6-62 ■ Downloading the System Software (all overwriting) 5) Press the appropriate key. If the machine is in normal mode, the shut-down sequence will start. [3] : Upgrade (Overwrite all) The system software in the USB device will overwrite the software on the HDD regardless of the version of the latter.
  • Page 730 Troubleshooting > Version Upgrade > Version Upgrade using USB > Formatting the HDD 6-63 ■ Formatting the HDD 5) Press the key on the control panel. [1] - > [0] : execute BOOTDEV formatting / other than [0] : go back to Menu screen [C] : go back to Menu screen CAUTION : This function is available only when the machine is in safe mode.
  • Page 731 Troubleshooting > Version Upgrade > Version Upgrade using USB > Other Functions 6-64 ■ Other Functions 5) Turn off the main power switch. 6) Remove the USB device. [5] : Backup 7) Turn on the main power switch. CAUTION : [7] : Clear downloaded files This function is for R&D purposes only.
  • Page 732 Troubleshooting > Version Upgrade > Version Upgrade using USB > Other Functions 6-65 Procedure 1) Press the key on the control panel. [Stop] - > [0] : execute / other than [0] : go to Menu screen F-6-115 The shut-down sequence will be executed, and a message will appear asking you to turn off the power.

  • Page 733: Pickup Position Code

    Error Code ■ Overview ■ Location Code ■ Pickup Position Code ■ Pickup size ■ Error Code ■ Jam Code ■ Alarm Code Error Code...

  • Page 734: Outline

    Error Code > Location Code > Outline Overview DISPLAY>JAM imagePRESS imagePRESS 1135/1135+ Outline Device 1110/1110+- DISPLAY>ERR /1125/125+ /1110/1110+- This chapter describes various codes which are displayed when a failure occurs on the option ARCNET option product. These are classified into 3 codes as follows. POD Deck-C1/ Code type Explanation...
  • Page 735 Error Code > Pickup Position Code > Outline Pickup Position Code DISPLAY>JAM imagePRESS imagePRESS 1135/1135+ Outline Device 1110/1110+- DISPLAY>ERR /1125/125+ /1110/1110+- Pickup position code indicates the position where a paper was picked up when a jam option ARCNET option occurred. In the jam display screen, the “P” row corresponds to the pickup position code. Pickup position Pickup position code Side Paper Deck-AF1...

  • Page 736: Pickup Size

    Error Code > Pickup Position Code > Outline Pickup size Display Paper Size Display Paper Size J-B6 JISB6 E_K4 Kakugata 4 J-B7 JISB7 E_K5 Kakugata 5 Outline E_K6 Kakugata 6 E_K7 Kakugata 7 When a jam occurs, a paper size is displayed. (The row displaying "SIZE" on the jam screen ND-PCD Newdry Postcard E_K8...

  • Page 737: Error Code

    Error Code > Error Code > Error Code Details Error Code Detail Code Location Item Description Code E000 0206 Title Error in fixing temperature raising delay (software detection) Error Code Details Description The pressure roller heater /heater driver causes an error. of detection (The external heat lower roller heater /heater driver causes an error.
  • Page 738 Error Code > Error Code > Error Code Details Detail Detail Code Location Item Description Code Location Item Description Code Code E001 0051 Title Error in difference of high temperature (software detection) E001 0080 Title Error in difference of high temperature (software detection) Description Error in high temperature detection of fixing roller.
  • Page 739 Error Code > Error Code > Error Code Details Detail Detail Code Location Item Description Code Location Item Description Code Code E002 0012 Title Error in difference of center/edge temperature (software E003 0002 Title Error in low temperature detection detection) Description Error in low temperature detection of fixing roller.
  • Page 740 Error Code > Error Code > Error Code Details Detail Detail Code Location Item Description Code Location Item Description Code Code E003 0006 Title Error in low temperature detection E004 0011 Title Heater ON/OFF detection circuit error Description Error in low temperature detection of external heat upper Description ON/OFF detection circuit error of the fixing heater (main) of detection...
  • Page 741 Error Code > Error Code > Error Code Details Detail Detail Code Location Item Description Code Location Item Description Code Code E004 0017 Title Heater ON/OFF detection circuit error E009 0009 Title Error in external heat engagement/disengagement operation (at power-on) Description ON/OFF detection circuit error of the external heat heater 2 of detection...
  • Page 742 Error Code > Error Code > Error Code Details 7-10 Detail Detail Code Location Item Description Code Location Item Description Code Code E009 0011 Title Error in external heat disengagement operation (at E012 0011 Title Error in drum motor disengagement of the external heat roller other than at Description Invalid lock is detected during standby.
  • Page 743 Error Code > Error Code > Error Code Details 7-11 Detail Detail Code Location Item Description Code Location Item Description Code Code E014 0000 Title Error in fixing motor E015 0021 Title Error in feed motor Description Error in lock detection of fixing motor (lock cannot be set for 1 Description Pre-registration separation motor 2 of detection...
  • Page 744 Error Code > Error Code > Error Code Details 7-12 Detail Detail Code Location Item Description Code Location Item Description Code Code E015 0040 Title Error in feed motor E015 0062 Title Error in feed motor Description Outer delivery motor Description Deck feed motor 1 of detection...
  • Page 745 Error Code > Error Code > Error Code Details 7-13 Detail Detail Code Location Item Description Code Location Item Description Code Code E015 1056 Title Error in Reverse Roller Switch Motor E020 0202 Title Error in developing assembly Description This error indicates that the Reverse Roller Switch Motor Description No toner in waste toner buffer at installation of detection...
  • Page 746 Error Code > Error Code > Error Code Details 7-14 Detail Detail Code Location Item Description Code Location Item Description Code Code E020 1000 Title Error in light intensity correction of patch sensor LED E028 0001 Title Error in toner bottle movement Description Detected value is below the specified value at the light Description...
  • Page 747 Error Code > Error Code > Error Code Details 7-15 Detail Detail Code Location Item Description Code Location Item Description Code Code E061 0004 Title Error in potential control E075 0002 Title Error in ITB displacement control Description At potential control execution, when the VL potential is not Description Entry value of ITB displacement sensor exceeds the specified of detection...
  • Page 748 Error Code > Error Code > Error Code Details 7-16 Detail Detail Code Location Item Description Code Location Item Description Code Code E102 0001 Title Error in scanner EEPROM reading E110 0013 Title Error in scanner motor (Detection fails after BD detection.) Description When an error is detected on the EEPROM reading of Description...
  • Page 749 Error Code > Error Code > Error Code Details 7-17 Detail Detail Code Location Item Description Code Location Item Description Code Code E110 0020 Title Error in scanner motor (Drive fails to start.) E110 0025 Title Error in scanner motor (Rotation accuracy error during phase control) Description When PLOCK signal cannot be detected during the BD...
  • Page 750 Error Code > Error Code > Error Code Details 7-18 Detail Detail Code Location Item Description Code Location Item Description Code Code E184 0304 Title Error in active registration unit E197 0010 Title Error in serial communication Description Home position of the registration shift motor (M27) cannot be Description Communication error with PCB at power-ON of detection...
  • Page 751 Error Code > Error Code > Error Code Details 7-19 Detail Detail Code Location Item Description Code Location Item Description Code Code E197 0012 Title Error in serial communication Description Communication error with PCB at power-ON of detection Description Serial communication error (Registration Duplexing Driver of detection PCB communication error) Measures...
  • Page 752 Error Code > Error Code > Error Code Details 7-20 Detail Detail Code Location Item Description Code Location Item Description Code Code E197 0031 Title Error in serial communication E202 0102 Title Error in glass shifting HP Description Communication error with Side Paper Deck (Multi Drawer) Description Return route can’t be performed in the home position location.
  • Page 753 Error Code > Error Code > Error Code Details 7-21 Detail Detail Code Location Item Description Code Location Item Description Code Code E240 0000 Title DC controller communication error E248 0001 Title Error in EEPROM Description Error in the communication between DC controller PCB - Description Error when EEPROM power supply for reader controller PCB of detection...
  • Page 754 Error Code > Error Code > Error Code Details 7-22 Detail Detail Code Location Item Description Code Location Item Description Code Code E260 0100 Title Pickup feed driver PCB 24V error (supported by DC E260 0102 Title Reverse delivery driver PCB 24V error (supported by DC Controller Ver 49.04 or later) Controller Ver 49.04 or later) Description...
  • Page 755 Error Code > Error Code > Error Code Details 7-23 Detail Detail Code Location Item Description Code Location Item Description Code Code E260 0104 Title Fixing main driver PCB 24V error (supported by DC Controller E260 0106 Title DC controller PCB 24V error (supported by DC Controller Ver Ver 49.04 or later) 49.04 or later) Description...
  • Page 756 Error Code > Error Code > Error Code Details 7-24 Detail Detail Code Location Item Description Code Location Item Description Code Code E260 0108 Title Registration/duplexing driver PCB 24V error (supported by E260 0110 Title Deck driver PCB 24V error (supported by DC Controller Ver DC Controller Ver 49.04 or later) 49.04 or later) Description...
  • Page 757 Error Code > Error Code > Error Code Details 7-25 Detail Detail Code Location Item Description Code Location Item Description Code Code E260 0112 Title Fixing sub driver PCB 1 5V error (supported by DC Controller E260 0202 Title Reverse delivery driver PCB 12V error (supported by DC Ver 49.04 or later) Controller Ver 49.04 or later) Description...
  • Page 758 Error Code > Error Code > Error Code Details 7-26 Detail Detail Code Location Item Description Code Location Item Description Code Code E260 0206 Title DC controller PCB 12V error (supported by DC Controller Ver E270 0001 Title Abnormality in the VSYNC signal of the surface scanner unit 49.04 or later) Description Due to the abnormal VSYNC, signal VSYNC is not executed...
  • Page 759 Error Code > Error Code > Error Code Details 7-27 Detail Detail Code Location Item Description Code Location Item Description Code Code E280 0101 Title Error in the communication between Reader Controller PCB E315 0025 Title Error in ROTU hardware (PCB1) - Scanner Unit (DADF) Description ROTU hardware error...
  • Page 760 Error Code > Error Code > Error Code Details 7-28 Detail Detail Code Location Item Description Code Location Item Description Code Code E315 0520 Title Error in device timeout E315 0560 Title Error in device timeout Description If interruption does not occur within 2 min from start-up. Description If interruption does not occur within 2 min from start-up.
  • Page 761 Error Code > Error Code > Error Code Details 7-29 Detail Detail Code Location Item Description Code Location Item Description Code Code E355 0001 Title ECO-ID PCB-related error E400 0003 Title Error in the communication between Reader Controller PCB - DADF Description of detection...
  • Page 762 Error Code > Error Code > Error Code Details 7-30 Detail Detail Code Location Item Description Code Location Item Description Code Code E407 0002 Title Abnormality in tray lifter motor (M8) E423 0001 Title Error in SDRAM Description If within the specified time paper surface sensor (SR6) is not Description Error in the SDRAM access.
  • Page 763 Error Code > Error Code > Error Code Details 7-31 Detail Detail Code Location Item Description Code Location Item Description Code Code E500 0000 Title Error in IPC communication E500 0001 Title Error in ARCNET communication Description Communication failed between the host machine and the Description Communication failed between the host machine and the of detection...
  • Page 764 Error Code > Error Code > Error Code Details 7-32 Detail Detail Code Location Item Description Code Location Item Description Code Code E500 0001 Title Error in ARCNET communication E500 00A1 Title Error due to unexpected operation Description Communication failed between the host machine and the Description of detection High Capacity Stacker.
  • Page 765 Error Code > Error Code > Error Code Details 7-33 Detail Detail Code Location Item Description Code Location Item Description Code Code E500 00A5 Title Error due to unexpected operation E501 0002 Title Communication error with the 2nd stacker Description Description Abnormal data reception (mismatched checksum/EXT of detection...
  • Page 766 Error Code > Error Code > Error Code Details 7-34 Detail Detail Code Location Item Description Code Location Item Description Code Code E501 0005 Title Communication error with the stacker E501 0011 Title Communication error with the 2nd stacker Description NACK reception Description Communication error was notified with parallel signal because...
  • Page 767 Error Code > Error Code > Error Code Details 7-35 Detail Detail Code Location Item Description Code Location Item Description Code Code E501 0080 Title Communication error between the master controller PCB and E501 FF01 Title Communication error in inserter the slave controller PCB of the perfect binder.
  • Page 768 Error Code > Error Code > Error Code Details 7-36 Detail Detail Code Location Item Description Code Location Item Description Code Code E503 0001 Title a. Error in puncher communication - serial transmission E503 0003 Title Error in puncher communication - connection b.
  • Page 769 Error Code > Error Code > Error Code Details 7-37 Detail Detail Code Location Item Description Code Location Item Description Code Code E503 0041 Title Error in communication between the finisher - integration unit E503 0062 Title Error in communication between the finisher - paper folding unit Description Communication failed between finisher - integration unit...
  • Page 770 Error Code > Error Code > Error Code Details 7-38 Detail Detail Code Location Item Description Code Location Item Description Code Code E505 0001 Title a. Backup data error with the insertion unit/paper folding unit E505 0002 Title EEPROM writing error with the stacker (failed data reading) Description Data failed to be written properly...
  • Page 771 Error Code > Error Code > Error Code Details 7-39 Detail Detail Code Location Item Description Code Location Item Description Code Code E508 0082 Title Communication error between the perfect binder and the E509 0002 Title Download error inserter. Description ACC classification code that is wrote into the BOOTROM and Description Initialization communication failure occurs when the...
  • Page 772 Error Code > Error Code > Error Code Details 7-40 Detail Detail Code Location Item Description Code Location Item Description Code Code E514 8001 Title a. Error in assist operation (Fin-AK) E514 8004 Title Error in the gripper motor b. Error in the gripper base motor (Fin-AG) Description The gripper HP sensor does not detect the gripper.
  • Page 773 Error Code > Error Code > Error Code Details 7-41 Detail Detail Code Location Item Description Code Location Item Description Code Code E523 8001 Title Error in lock of lead-in shift motor (M30) of the 2nd stacker E524 8012 Title Error in lock of stack tray 1 shift motor front (M24) of the stacker Description...
  • Page 774 Error Code > Error Code > Error Code Details 7-42 Detail Detail Code Location Item Description Code Location Item Description Code Code E524 8022 Title Error in lock of stack tray 1 shift motor front (M24) of the 2nd E524 8041 Title Error in lock of stack tray 2 shift motor rear (M18) of the stacker...
  • Page 775 Error Code > Error Code > Error Code Details 7-43 Detail Detail Code Location Item Description Code Location Item Description Code Code E530 8000 Title Error in the front/rear alignment motor E530 8011 Title Error in lock of stack tray 1 alignment motor rear (M22) of the stacker Description Error in front/rear alignment motor at initialization is detected.
  • Page 776 Error Code > Error Code > Error Code Details 7-44 Detail Detail Code Location Item Description Code Location Item Description Code Code E530 8021 Title Error in lock of stack tray 2 alignment motor rear (M23) of the E531 8001 Title a.
  • Page 777 Error Code > Error Code > Error Code Details 7-45 Detail Detail Code Location Item Description Code Location Item Description Code Code E532 8001 Title a. Error in staple slide (Fin-AK) E535 0003 Title Error in the swing guide motor b.
  • Page 778 Error Code > Error Code > Error Code Details 7-46 Detail Detail Code Location Item Description Code Location Item Description Code Code E537 8001 Title a. Error in front alignment operation (Fin-AK) E537 8011 Title Error in lock of stack tray 1 alignment motor front (M25) of the b.
  • Page 779 Error Code > Error Code > Error Code Details 7-47 Detail Detail Code Location Item Description Code Location Item Description Code Code E537 8021 Title Error in lock of stack tray 2 alignment motor front (M27) of the E539 8002 Title Error in delivery angle adjustment motor (HP sensor 2nd stacker...
  • Page 780 Error Code > Error Code > Error Code Details 7-48 Detail Detail Code Location Item Description Code Location Item Description Code Code E540 8001 Title Error in lock of upper tray up/down motor (M36) of the stacker E540 8002 Title a.
  • Page 781 Error Code > Error Code > Error Code Details 7-49 Detail Detail Code Location Item Description Code Location Item Description Code Code E540 8003 Title a. Error in tray A (upper tray) (Fin-AK) E542 0013 Title Error in the tray 2 shift motor b.
  • Page 782 Error Code > Error Code > Error Code Details 7-50 Detail Detail Code Location Item Description Code Location Item Description Code Code E542 8003 Title a. Error in tray B (upper tray) (Fin-AK) E544 8002 Title Upper clearance paddle lifting error b.
  • Page 783 Error Code > Error Code > Error Code Details 7-51 Detail Detail Code Location Item Description Code Location Item Description Code Code E551 0001 Title a. Error in power fan of the integration unit E551 0002 Title Error in the power cooling fan (center) (FM2) of the perfect b.
  • Page 784 Error Code > Error Code > Error Code Details 7-52 Detail Detail Code Location Item Description Code Location Item Description Code Code E551 0032 Title a. Error in power fan (F1) of paper folding unit E551 8007 Title Error in the back plate upper cooling fan (rear) (FM13) of the b.
  • Page 785 Error Code > Error Code > Error Code Details 7-53 Detail Detail Code Location Item Description Code Location Item Description Code Code E562 8001 Title Error in slowing timing sensor (S30) of paper folding unit E566 8001 Title Error in lock of side registration detection motor (M9) of the 2nd stacker Description The receiving-light intensity failed to be within the threshold...
  • Page 786 Error Code > Error Code > Error Code Details 7-54 Detail Detail Code Location Item Description Code Location Item Description Code Code E567 8001 Title Error in lock of side registration shift motor (M7) of the stacker E568 8001 Title a.
  • Page 787 Error Code > Error Code > Error Code Details 7-55 Detail Detail Code Location Item Description Code Location Item Description Code Code E568 8004 Title Error in the feed roller disengage/buffer flapper motor E568 8021 Title Error in lock of nip release motor 2 (M5) of the 2nd stacker Description The buffer flapper HP sensor does not detect the buffer Description...
  • Page 788 Error Code > Error Code > Error Code Details 7-56 Detail Detail Code Location Item Description Code Location Item Description Code Code E56A 8001 Title C-fold stopper motor of paper folding unit failed to go through E56D 8002 Title Error in the stacking tray paper retainer motor Description The stacking tray paper retainer HP sensor does not detect Description...
  • Page 789 Error Code > Error Code > Error Code Details 7-57 Detail Detail Code Location Item Description Code Location Item Description Code Code E577 8001 Title Error in paddle rotation/up&down operation E578 8001 Title Error in lock of lead-in belt up/down motor (M34) of the stacker Description Paddle rotation HP sensor does not come ON within 5 sec...
  • Page 790 Error Code > Error Code > Error Code Details 7-58 Detail Detail Code Location Item Description Code Location Item Description Code Code E578 8002 Title Error in lock of lead-in belt up/down motor (M34) of the 2nd E57B 8002 Title Error in the paper trailing edge pushing guide motor stacker Description...
  • Page 791 Error Code > Error Code > Error Code Details 7-59 Detail Detail Code Location Item Description Code Location Item Description Code Code E57B 8021 Title Error in lock of flapping motor 2 (M31) of the stacker E57C 8001 Title Error in lock of trail-edge retaining motor (M29) of the stacker Description Flapping HP sensor 2 (S39) failed to be OFF even though Description...
  • Page 792 Error Code > Error Code > Error Code Details 7-60 Detail Detail Code Location Item Description Code Location Item Description Code Code E57C 8002 Title Error in lock of trail-edge retaining motor (M29) of the 2nd E580 8011 Title Error in lock of stack tray up/down motor 1 (M20) of the stacker stacker Description...
  • Page 793 Error Code > Error Code > Error Code Details 7-61 Detail Detail Code Location Item Description Code Location Item Description Code Code E580 8013 Title Error in lock of stack tray up/down motor 1 (M20) of the E580 8015 Title Error in lock of stack tray up/down motor 1 (M20) of the stacker stacker...
  • Page 794 Error Code > Error Code > Error Code Details 7-62 Detail Detail Code Location Item Description Code Location Item Description Code Code E580 8017 Title Error in lock of stack tray up/down motor 1 (M20) of the E580 8021 Title Error in lock of stack tray up/down motor 2 (M19) of the stacker stacker...
  • Page 795 Error Code > Error Code > Error Code Details 7-63 Detail Detail Code Location Item Description Code Location Item Description Code Code E580 8023 Title Error in lock of stack tray up/down motor 2 (M19) of the E580 8025 Title Error in lock of stack tray up/down motor 2 (M19) of the stacker stacker...
  • Page 796 Error Code > Error Code > Error Code Details 7-64 Detail Detail Code Location Item Description Code Location Item Description Code Code E580 8027 Title Error in lock of stack tray up/down motor 2 (M19) of the E583 8002 Title a.
  • Page 797 Error Code > Error Code > Error Code Details 7-65 Detail Detail Code Location Item Description Code Location Item Description Code Code E584 8003 Title Error in the stack delivery lower/shutter motor E586 8001 Title Error in lock of decurler shift motor (M11) of the 2nd stacker Description The shutter does not come off the shutter close detection Description...
  • Page 798 Error Code > Error Code > Error Code Details 7-66 Detail Detail Code Location Item Description Code Location Item Description Code Code E587 0002 Title Error in lock of cooling fan 2 (FAN2) of the stacker E587 0006 Title Error in lock of cooling fan 6 (FAN6) of the 2nd stacker Description Lock signal has been ON continuously for specified period of Description...
  • Page 799 Error Code > Error Code > Error Code Details 7-67 Detail Detail Code Location Item Description Code Location Item Description Code Code E590 8001 Title a. Error in punch operation (Fin-AK) E590 8004 Title Error in punch operation b. Error in the Punch motor (Fin-AG) Description If the punch motor HP sensor (PS36) cannot be detected at Description...
  • Page 800 Error Code > Error Code > Error Code Details 7-68 Detail Detail Code Location Item Description Code Location Item Description Code Code E5A1 8084 Title Error in the grip motor (M43) of the perfect binder. E5A2 8085 Title Error in the waste buffer transfer motor (M37) of the perfect binder.
  • Page 801 Error Code > Error Code > Error Code Details 7-69 Detail Detail Code Location Item Description Code Location Item Description Code Code E5A3 8082 Title Error in the loading buffer tray motor of the perfect binder E5A4 8083 Title Error in the press motor (M36) of the perfect binder (M39) Description The press end sensor (S87) is not OFF within some specified...
  • Page 802 Error Code > Error Code > Error Code Details 7-70 Detail Detail Code Location Item Description Code Location Item Description Code Code E5A7 8022 Title The head-and-tail guide motor (M03) of the booklet trimmer is E5A7 8061 Title The conveyer retaining roller shift motor (M08) of the booklet remained at home position trimmer has not been arrived at home position Description...
  • Page 803 Error Code > Error Code > Error Code Details 7-71 Detail Detail Code Location Item Description Code Location Item Description Code Code E5A9 8002 Title Error in the rotation motor 2 (M41) of the perfect binder E5AA 8003 Title Error in the cutter motor Description The rotation home position sensor 2 (S91) is not ON within Description...
  • Page 804 Error Code > Error Code > Error Code Details 7-72 Detail Detail Code Location Item Description Code Location Item Description Code Code E5AB 8002 Title Error in the binding lifter tray motor (M38) of the perfect E5AE 8000 Title Remaining paper error at trimmer binder.
  • Page 805 Error Code > Error Code > Error Code Details 7-73 Detail Detail Code Location Item Description Code Location Item Description Code Code E5AF 8023 Title The driver of the front trimming blade up/down drive motor E5AF 8041 Title The front push-alignment guide shift motor (M31) of the (M30) of the two-knife booklet trimmer is faulty two-knife booklet trimmer has not been arrived at the home position.
  • Page 806 Error Code > Error Code > Error Code Details 7-74 Detail Detail Code Location Item Description Code Location Item Description Code Code E5AF 8072 Title The shift motor (M08) of the two-knife booklet trimmer is E5AF 8097 Title The stepping motor of the two-knife booklet trimmer has not remained at the home position: conveyer retaining roller completed shifting to the specified position.
  • Page 807 Error Code > Error Code > Error Code Details 7-75 Detail Detail Code Location Item Description Code Location Item Description Code Code E5B0 8001 Title Error in the heater (HTR1) on the perfect binder. E5B0 8008 Title Error in the heater (HTR1) on the perfect binder. Description Temperature detection thermistor (S56) cannot detect setting Description...
  • Page 808 Error Code > Error Code > Error Code Details 7-76 Detail Detail Code Location Item Description Code Location Item Description Code Code E5B0 8010 Title Error in the heater (HTR1) on the perfect binder. E5B2 8003 Title Error in the glue pile level detection of the perfect binder. Description After the glue pile setting temperature rise through the internal Description...
  • Page 809 Error Code > Error Code > Error Code Details 7-77 Detail Detail Code Location Item Description Code Location Item Description Code Code E5B4 8002 Title DA error in gripper HP sensor (S15) of the 2nd stacker E5B4 8007 Title Error in the sensor auto adjustment of the perfect binder. Description When adjusting sensor, AD entry for gripper HP sensor (S15) Description...
  • Page 810 Error Code > Error Code > Error Code Details 7-78 Detail Detail Code Location Item Description Code Location Item Description Code Code E5B4 8012 Title DA error in gripper HP sensor (S15) of the 2nd stacker E5B4 8018 Title Error in the sensor auto adjustment of the perfect binder. Description When adjusting sensor, AD entry for gripper HP sensor (S15) Description...
  • Page 811 Error Code > Error Code > Error Code Details 7-79 Detail Detail Code Location Item Description Code Location Item Description Code Code E5B5 8007 Title Error in the inlet path sensor (S92T/S92L) of the perfect E5B5 8016 Title Error on the cut waste detection of the perfect binder. binder.
  • Page 812 Error Code > Error Code > Error Code Details 7-80 Detail Detail Code Location Item Description Code Location Item Description Code Code E5B6 8002 Title Error in the paper stack thickness detection volume sensor E5B8 8001 Title Error in the glue pile roller motor (M25) of the perfect binder. (S50) of the perfect binder.
  • Page 813 Error Code > Error Code > Error Code Details 7-81 Detail Detail Code Location Item Description Code Location Item Description Code Code E5BA 0003 Title Error in the spine bending motor (left) (M28) of the perfect E5BA 8011 Title Error in the rear estrangement motor binder.
  • Page 814 Error Code > Error Code > Error Code Details 7-82 Detail Detail Code Location Item Description Code Location Item Description Code Code E5BB 0004 Title Error in the spine bending motor (right) (M29) of the perfect E5BC 0003 Title The Error in the back plate transfer motor (M26) of the perfect binder.
  • Page 815 Error Code > Error Code > Error Code Details 7-83 Detail Detail Code Location Item Description Code Location Item Description Code Code E5C1 8001 Title Error in trailing edge holding lever motor (M3) on P-binder E5C2 8004 Title Error in alignment motor (front)(M4) on P-binder Description When the trailing edge holding lever is released, trailing edge Description...
  • Page 816 Error Code > Error Code > Error Code Details 7-84 Detail Detail Code Location Item Description Code Location Item Description Code Code E5C4 8001 Title Error in switch back roller up/down motor (M7) on P-binder E5C5 8004 Title Error in stack tray up/down motor (M2) on P-binder Description When the switch back roller is lifted, switch back roller up/ Description...
  • Page 817 Error Code > Error Code > Error Code Details 7-85 Detail Detail Code Location Item Description Code Location Item Description Code Code E5C6 8001 Title Error in stack tray shift motor (M9) on P-binder E5C9 0005 Title Error in disengage motor (left)(M15) on P-binder Description When the stack tray moves to the home position, the stack Description...
  • Page 818 Error Code > Error Code > Error Code Details 7-86 Detail Detail Code Location Item Description Code Location Item Description Code Code E5D0 8001 Title Error in sub grip up/down motor(M17) on P-binder E5D2 8002 Title Error in sub grip motor(M20) on P-binder Description When the sub grip is lifted, the sub grip home position sensor Description...
  • Page 819 Error Code > Error Code > Error Code Details 7-87 Detail Detail Code Location Item Description Code Location Item Description Code Code E5D3 0004 Title Error in paper stack shift motor (M18) on P-binder E5D4 8001 Title Error in lock of gripper motor (M35) of the 2nd stacker Description When the sub grip moves to the home position, the paper Description...
  • Page 820 Error Code > Error Code > Error Code Details 7-88 Detail Detail Code Location Item Description Code Location Item Description Code Code E5D4 8005 Title Error in main grip up/down motor (M22) on P-binder E5D5 0001 Title Error in rotation motor (M21) on P-binder Description When the main grip is lowered to the cover sheet press Description...
  • Page 821 Error Code > Error Code > Error Code Details 7-89 Detail Detail Code Location Item Description Code Location Item Description Code Code E5D6 8001 Title Error in main grip motor (rear)(M24) on P-binder E5D7 8001 Title Error in main grip motor (front)(M23) on P-binder Description When the main grip opens, the main grip open sensor (rear) Description...
  • Page 822 Error Code > Error Code > Error Code Details 7-90 Detail Detail Code Location Item Description Code Location Item Description Code Code E5D8 8002 Title Error in paper stack delivery path shift motor (M30) on E5F0 8002 Title Error in saddle positioning plate P-binder Description Saddle leading edge stopper HP sensor does not go OFF...
  • Page 823 Error Code > Error Code > Error Code Details 7-91 Detail Detail Code Location Item Description Code Location Item Description Code Code E5F2 8001 Title Error in saddle roller guide HP sensor or saddle guide motor E5F4 8001 Title Error in saddle staple Description Saddle roller guide HP sensor does not come ON within 5 Description...
  • Page 824 Error Code > Error Code > Error Code Details 7-92 Detail Detail Code Location Item Description Code Location Item Description Code Code E5F5 8002 Title Error in the saddle trailing edge retainer motor E5F6 8003 Title Saddle paper push-on plate motor clock error Description Although the saddle trailing edge retainer motor is driven for Description...
  • Page 825 Error Code > Error Code > Error Code Details 7-93 Detail Detail Code Location Item Description Code Location Item Description Code Code E5F8 8001 Title Error in the saddle tapping motor E5F9 8002 Title Error in the saddle lead-in roller disengage motor Description Although the saddle tapping motor is driven for 50 pulses, the Description...
  • Page 826 Error Code > Error Code > Error Code Details 7-94 Detail Detail Code Location Item Description Code Location Item Description Code Code E5FB 8002 Title Error in saddle disengage operation E5FE 8002 Title Error in saddle trailing edge holding motor Description Saddle lead-in roller HP sensor does not go OFF within 5 Description...
  • Page 827 Error Code > Error Code > Error Code Details 7-95 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0001 Title Error in hard disk E602 0101 Title Error in the Hard Disc Description HDD detection error. When an error that indicates “cannot Description The abnormality is in the /FSTDEV.
  • Page 828 Error Code > Error Code > Error Code Details 7-96 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0105 Title Error in the Hard Disc E602 0113 Title Error in the Hard Disc Description The abnormality is in the /FSTDEV. Description The abnormality is in the /FSTDEV.
  • Page 829 Error Code > Error Code > Error Code Details 7-97 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0123 Title Error in the Hard Disc E602 0201 Title Error in the Hard Disc Description The abnormality is in the /FSTDEV. Description The abnormality is on the /IMG_MNG.
  • Page 830 Error Code > Error Code > Error Code Details 7-98 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0205 Title Error in the Hard Disc E602 0213 Title Error in the Hard Disc Description The abnormality is on the /IMG_MNG. Description The abnormality is on the /IMG_MNG.
  • Page 831 Error Code > Error Code > Error Code Details 7-99 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0223 Title Error in the Hard Disc E602 0301 Title Error in the Hard Disc Description The abnormality is on the /IMG_MNG. Description The abnormality is in the /FSTCDEV.
  • Page 832 Error Code > Error Code > Error Code Details 7-100 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0305 Title Error in the Hard Disc E602 0313 Title Error in the Hard Disc Description The abnormality is in the /FSTCDEV. Description The abnormality is in the /FSTCDEV.
  • Page 833 Error Code > Error Code > Error Code Details 7-101 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0323 Title Error in the Hard Disc E602 0401 Title Error in the Hard Disc Description The abnormality is in the /FSTCDEV. Description The abnormality is in the /APL_GEN.
  • Page 834 Error Code > Error Code > Error Code Details 7-102 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0405 Title Error in the Hard Disc E602 0413 Title Error in the Hard Disc Description The abnormality is in the /APL_GEN. Description The abnormality is in the /APL_GEN.
  • Page 835 Error Code > Error Code > Error Code Details 7-103 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0423 Title Error in the Hard Disc E602 0501 Title Error in the Hard Disc Description The abnormality is in the /APL_GEN. Description The abnormality is in the /TMP_GEN.
  • Page 836 Error Code > Error Code > Error Code Details 7-104 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0505 Title Error in the Hard Disc E602 0513 Title Error in the Hard Disc Description The abnormality is in the /TMP_GEN. Description The abnormality is in the /TMP_GEN.
  • Page 837 Error Code > Error Code > Error Code Details 7-105 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0523 Title Error in the Hard Disc E602 0601 Title Error in the Hard Disc Description The abnormality is in the /TMP_GEN. Description The abnormality is in the /TMP_FAX.
  • Page 838 Error Code > Error Code > Error Code Details 7-106 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0605 Title Error in the Hard Disc E602 0613 Title Error in the Hard Disc Description The abnormality is in the /TMP_FAX. Description The abnormality is in the /TMP_FAX.
  • Page 839 Error Code > Error Code > Error Code Details 7-107 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0623 Title Error in the Hard Disc E602 0701 Title Error in the Hard Disc Description The abnormality is in the /TMP_FAX. Description The abnormality is in the /TMP_PSS.
  • Page 840 Error Code > Error Code > Error Code Details 7-108 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0705 Title Error in the Hard Disc E602 0713 Title Error in the Hard Disc Description The abnormality is in the /TMP_PSS. Description The abnormality is in the /TMP_PSS.
  • Page 841 Error Code > Error Code > Error Code Details 7-109 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0723 Title Error in the Hard Disc E602 0801 Title Error in the Hard Disc Description The abnormality is in the /TMP_PSS. Description The abnormality is in the /PDLDEV.
  • Page 842 Error Code > Error Code > Error Code Details 7-110 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0805 Title Error in the Hard Disc E602 0813 Title Error in the Hard Disc Description The abnormality is in the /PDLDEV. Description The abnormality is in the /PDLDEV.
  • Page 843 Error Code > Error Code > Error Code Details 7-111 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0823 Title Error in the Hard Disc E602 0901 Title Error in the Hard Disc Description The abnormality is in the /PDLDEV. Description The abnormality is in /BOOTDEV.
  • Page 844 Error Code > Error Code > Error Code Details 7-112 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0905 Title Error in the Hard Disc E602 0913 Title Error in the Hard Disc Description The abnormality is in /BOOTDEV. Description The abnormality is in /BOOTDEV.
  • Page 845 Error Code > Error Code > Error Code Details 7-113 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 0923 Title Error in the Hard Disc E602 1000 Title Error in the Hard Disc Description The abnormality is in /BOOTDEV. Description The abnormality is in /APL_MEAP of detection...
  • Page 846 Error Code > Error Code > Error Code Details 7-114 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 1004 Title Error in the Hard Disc E602 1012 Title Error in the Hard Disc Description The abnormality is in /APL_MEAP Description The abnormality is in /APL_MEAP of detection...
  • Page 847 Error Code > Error Code > Error Code Details 7-115 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 1022 Title Error in the Hard Disc E602 1100 Title Error in the Hard Disc Description The abnormality is in /APL_MEAP Description The abnormality is in /APL_SEND of detection...
  • Page 848 Error Code > Error Code > Error Code Details 7-116 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 1104 Title Error in the Hard Disc E602 1112 Title Error in the Hard Disc Description The abnormality is in /APL_SEND Description The abnormality is in /APL_SEND of detection...
  • Page 849 Error Code > Error Code > Error Code Details 7-117 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 1122 Title Error in the Hard Disc E602 1200 Title Error in the Hard Disc Description The abnormality is in /APL_SEND Description The abnormality is in /APL_KEEP of detection...
  • Page 850 Error Code > Error Code > Error Code Details 7-118 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 1204 Title Error in the Hard Disc E602 1212 Title Error in the Hard Disc Description The abnormality is in /APL_KEEP Description The abnormality is in /APL_KEEP of detection...
  • Page 851 Error Code > Error Code > Error Code Details 7-119 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 1222 Title Error in the Hard Disc E602 1300 Title Error in the Hard Disc Description The abnormality is in /APL_KEEP Description The abnormality is in /APL_LOG of detection...
  • Page 852 Error Code > Error Code > Error Code Details 7-120 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 1304 Title Error in the Hard Disc E602 1312 Title Error in the Hard Disc Description The abnormality is in /APL_LOG Description The abnormality is in /APL_LOG of detection...
  • Page 853 Error Code > Error Code > Error Code Details 7-121 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 1322 Title Error in the Hard Disc E602 2000 Title Error in authentication between host machine and encryption board Description The abnormality is in /APL_LOG...
  • Page 854 Error Code > Error Code > Error Code Details 7-122 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 FF01 Title Error in the Hard Disc E602 FF05 Title Error in the Hard Disc Description Error in the unspecified partition. Description Error in the unspecified partition.
  • Page 855 Error Code > Error Code > Error Code Details 7-123 Detail Detail Code Location Item Description Code Location Item Description Code Code E602 FF13 Title Error in the Hard Disc E602 FF23 Title Error in the Hard Disc Description Error in the unspecified partition. Description Error in the unspecified partition.
  • Page 856 Error Code > Error Code > Error Code Details 7-124 Detail Detail Code Location Item Description Code Location Item Description Code Code E604 1024 Title Image memory failure - shortage E610 0202 Title Failure of HDD encryption key (hardware configuration error/ initialization error/encryption key error/encryption process Description Memory is insufficient against the model (1024 MB is...
  • Page 857 Error Code > Error Code > Error Code Details 7-125 Detail Detail Code Location Item Description Code Location Item Description Code Code E611 0000 Title Error in repeated reboot due to such causes as E713 0000 Title Error in option IPC malfunctioning SRAM Description At power on, when IPC communication IC of sorter detects...
  • Page 858 Error Code > Error Code > Error Code Details 7-126 Detail Detail Code Location Item Description Code Location Item Description Code Code E719 0031 Title Communication error at card reader (serial) startup E720 0008 Title Error in unsupported option connected Description At start-up, if communication with card reader cannot start.
  • Page 859 Error Code > Error Code > Error Code Details 7-127 Detail Detail Code Location Item Description Code Location Item Description Code Code E720 0013 Title Error in unsupported option connected E720 001E Title Error in unsupported option connected Description Unsupported option is connected. Description Unsupported option is connected.
  • Page 860 Error Code > Error Code > Error Code Details 7-128 Detail Detail Code Location Item Description Code Location Item Description Code Code E720 0029 Title Error in unsupported option connected E720 0034 Title Error in unsupported option connected Description Unsupported option is connected. Description Unsupported option is connected.
  • Page 861 Error Code > Error Code > Error Code Details 7-129 Detail Detail Code Location Item Description Code Location Item Description Code Code E720 003F Title Error in unsupported option connected E720 004A Title Error in unsupported option connected Description Unsupported option is connected. Description Unsupported option is connected.
  • Page 862 Error Code > Error Code > Error Code Details 7-130 Detail Detail Code Location Item Description Code Location Item Description Code Code E720 0055 Title Error in unsupported option connected E720 0060 Title Error in unsupported option connected Description Unsupported option is connected. Description Unsupported option is connected.
  • Page 863 Error Code > Error Code > Error Code Details 7-131 Detail Detail Code Location Item Description Code Location Item Description Code Code E720 006B Title Error in unsupported option connected E720 0076 Title Error in unsupported option connected Description Unsupported option is connected. Description Unsupported option is connected.
  • Page 864 Error Code > Error Code > Error Code Details 7-132 Detail Detail Code Location Item Description Code Location Item Description Code Code E720 0081 Title Error in unsupported option connected E720 008C Title Error in unsupported option connected Description Unsupported option is connected. Description Unsupported option is connected.
  • Page 865 Error Code > Error Code > Error Code Details 7-133 Detail Detail Code Location Item Description Code Location Item Description Code Code E720 0097 Title Error in unsupported option connected E720 00A2 Title Error in unsupported option connected Description Unsupported option is connected. Description Unsupported option is connected.
  • Page 866 Error Code > Error Code > Error Code Details 7-134 Detail Detail Code Location Item Description Code Location Item Description Code Code E720 00AD 05 Title Error in unsupported option connected E720 00B8 Title Error in unsupported option connected Description Unsupported option is connected.
  • Page 867 Error Code > Error Code > Error Code Details 7-135 Detail Detail Code Location Item Description Code Location Item Description Code Code E720 00C3 Title Error in unsupported option connected E720 00CE 05 Title Error in unsupported option connected Description Unsupported option is connected.
  • Page 868 Error Code > Error Code > Error Code Details 7-136 Detail Detail Code Location Item Description Code Location Item Description Code Code E720 00D9 Title Error in unsupported option connected E720 00E4 Title Error in unsupported option connected Description Unsupported option is connected. Description Unsupported option is connected.
  • Page 869 Error Code > Error Code > Error Code Details 7-137 Detail Detail Code Location Item Description Code Location Item Description Code Code E720 00EF Title Error in unsupported option connected E720 00FA Title Error in unsupported option connected Description Unsupported option is connected. Description Unsupported option is connected.
  • Page 870 Error Code > Error Code > Error Code Details 7-138 Detail Detail Code Location Item Description Code Location Item Description Code Code E720 0205 Title Error in unsupported option connected E720 0300 Title Error in unsupported option connected Description Side paper deck for other model is connected. Description Finisher-AG type is connected to image PRESS 1135+/1125+.
  • Page 871 Error Code > Error Code > Error Code Details 7-139 Detail Detail Code Location Item Description Code Location Item Description Code Code E730 B013 Title PDL software error E732 0022 Title Scanner communication error Description When font data is corrupted. Description 36PIN power distribution cannot be detected (Hardware of detection...
  • Page 872 Error Code > Error Code > Error Code Details 7-140 Detail Detail Code Location Item Description Code Location Item Description Code Code E733 0010 Title Printer communication error E743 0004 Title Error in DDI communication Description Detection failure of DDI-P Vsync signal Description SCI error occurs, reception data NG, reception timeout, SEQ of detection...
  • Page 873 Error Code > Error Code > Error Code Details 7-141 Detail Code Location Item Description Code E748 2001 Title Error in combination of main controller and SDRAM size Description An error occurs at memory access on the controller board. of detection Measures 1.
  • Page 874 Error Code > Error Code > Error Code Details 7-142 Detail Detail Code Location Item Description Code Location Item Description Code Code E804 0001 Title Error in developing cooling fan E804 0013 Title Error in pre-fixing feed exhaust fan Description Disconnection/failure of the developing cooling fan.(FM1) Description Disconnection/failure of the pre-fixing feed exhaust fan.
  • Page 875 Error Code > Error Code > Error Code Details 7-143 Detail Detail Code Location Item Description Code Location Item Description Code Code E804 0025 Title Error in fixing duct suction fan E804 0053 Title Error in hopper cooling fan1 Description Disconnection/failure of the fixing duct suction fan.(FM25) Description Disconnection/failure of the hopper cooling fan1.(FM53)
  • Page 876 Error Code > Error Code > Error Code Details 7-144 Detail Detail Code Location Item Description Code Location Item Description Code Code E804 0064 Title Error in power supply cooling fan4 E804 0108 Title Error in fixing assembly heat exhaust fan1 Description Disconnection/failure of the power supply cooling fan4.(FM64) Description...
  • Page 877 Error Code > Error Code > Error Code Details 7-145 Detail Detail Code Location Item Description Code Location Item Description Code Code E804 0119 Title Error in pre-fixing feed fan (front) E804 0131 Title Error in fixing lower roller cooling fan4 Description When an error is detected on the pre-fixing feed fan (front).
  • Page 878 Error Code > Error Code > Error Code Details 7-146 Detail Detail Code Location Item Description Code Location Item Description Code Code E804 0158 Title Error in delivery lower fan1 E842 0001 Title Error in external heat roller engaging/disengaging Description When an error is detected on the delivery lower fan1.(FM58) Description While the fixing motor is stopped, the external heat roller is...
  • Page 879 Error Code > Error Code > Error Code Details 7-147 Detail Detail Code Location Item Description Code Location Item Description Code Code E860 0001 Title Error in power cooling fan 1 (FM2) E860 0003 Title Error in power cooling fan 1 (FM2) Description Lock signal of power cooling fan 1 (FM2) is detected.
  • Page 880 Error Code > Error Code > Error Code Details 7-148 Detail Detail Code Location Item Description Code Location Item Description Code Code E861 0001 Title Error in upper deck communication E861 0002 Title Error in middle deck communication Description Communication cannot be made between POD deck Description Communication cannot be made between POD deck of detection...
  • Page 881 Error Code > Error Code > Error Code Details 7-149 Detail Detail Code Location Item Description Code Location Item Description Code Code E861 0005 Title Error in ASIC communication on POD deck controller E862 0002 Title Error in deck driver PCB_12V Description Communication failure between ASIC on POD deck controller Description...
  • Page 882 Error Code > Error Code > Error Code Details 7-150 Detail Detail Code Location Item Description Code Location Item Description Code Code E862 0003 Title Error in upper deck storage driver PCB_5V E862 0005 Title Error in contact failure (J2102) on host deck Description 5V port is OFF.
  • Page 883 Error Code > Error Code > Error Code Details 7-151 Detail Detail Code Location Item Description Code Location Item Description Code Code E862 0101 Title Error in middle deck storage driver PCB_24V E862 0103 Title Error in middle deck storage driver PCB_5V Description 24V port is OFF.
  • Page 884 Error Code > Error Code > Error Code Details 7-152 Detail Detail Code Location Item Description Code Location Item Description Code Code E862 0105 Title Error in contact failure (J2102) E862 0202 Title Error in lower deck storage driver PCB_12V Description When contact failure is detected on J2102 connector.
  • Page 885 Error Code > Error Code > Error Code Details 7-153 Detail Detail Code Location Item Description Code Location Item Description Code Code E862 0204 Title Error in contact failure (J2101) E863 0001 Title Error in upper deck pickup drive driver PCB_24V Description When contact failure is detected on J2101 connector.
  • Page 886 Error Code > Error Code > Error Code Details 7-154 Detail Detail Code Location Item Description Code Location Item Description Code Code E863 0101 Title Error in middle deck pickup drive driver PCB_24V E863 0201 Title Error in lower deck pickup drive driver PCB_24V Description 24V of middle deck pickup drive driver PCB is OFF.
  • Page 887 Error Code > Error Code > Error Code Details 7-155 Detail Detail Code Location Item Description Code Location Item Description Code Code E864 0001 Title Error in path motor driver PCB (PCB5)_24V E864 0003 Title Contact failure on connector (J3002) of path motor driver PCB (PCB5) Description 5V of path motor driver PCB (PCB5) is OFF.
  • Page 888 Error Code > Error Code > Error Code Details 7-156 Detail Detail Code Location Item Description Code Location Item Description Code Code E864 0005 Title Contact failure on connector (J3004) of path motor driver E864 0006 Title Error in vertical path front cover 24V PCB (PCB5) Description 24V power of vertical path motor supplied from the path...
  • Page 889 Error Code > Error Code > Error Code Details 7-157 Detail Detail Code Location Item Description Code Location Item Description Code Code E865 0001 Title Error in escape driver PCB_24V E866 0002 Title Error in contact failure on connector (J2151) of upper deck display area driver PCB Description 24V port of escape driver PCB is OFF.
  • Page 890 Error Code > Error Code > Error Code Details 7-158 Detail Detail Code Location Item Description Code Location Item Description Code Code E866 0102 Title Error in contact failure on connector (J2151) of middle deck E866 0202 Title Error in contact failure on connector (J2151) of lower deck display area driver PCB display area driver PCB Description...
  • Page 891 Error Code > Error Code > Error Code Details 7-159 Detail Detail Code Location Item Description Code Location Item Description Code Code E867 0002 Title Error in low temperature of upper deck floatation air heater E867 0102 Title Error in low temperature of middle deck floatation air heater Description Low temperature is detected on the upper deck floatation air Description...
  • Page 892 Error Code > Error Code > Error Code Details 7-160 Detail Detail Code Location Item Description Code Location Item Description Code Code E867 0202 Title Error in low temperature of lower deck floatation air heater. E869 0002 Title Error in path driver cooling fan (FM1) Description Low temperature is detected on the lower deck floatation air Description...
  • Page 893 Error Code > Error Code > Error Code Details 7-161 Detail Detail Code Location Item Description Code Location Item Description Code Code E905 0301 Title Error in swing motor on side lower deck E906 0201 Title Error in overheat of air heater on side middle deck Description Approach way NG at home position detection Description...
  • Page 894 Error Code > Error Code > Error Code Details 7-162 Detail Detail Code Location Item Description Code Location Item Description Code Code E998 0001 Title ITB driver PCB connection error (supported by DC Controller E998 0005 Title Developing driver PCB connection error (supported by DC Ver 49.04 or later) Controller Ver 49.04 or later) Description...

  • Page 895: Jam Code

    Error Code > Jam Code > imagePRESS 1135+/1125+/1110+ 7-163 Jam Code imagePRESS 1135+/1125+/1110+ PS53 PS45 PS11 PS147 PS60 PS51 PS44 PS36 PS66 Jam Type PS54 PS46 PS64 PS10 PS19 PS52 PS28 PS164 PS67 Type Meaning PS41 PS77 DELAY Delay jam PS34 STNRY Stationary jam...
  • Page 896 Error Code > Jam Code > imagePRESS 1135+/1125+/1110+ 7-164 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PS86 0124 DELAY Duplexing delivery sensor 3 PS801 0101 DELAY...
  • Page 897 Error Code > Jam Code > imagePRESS 1135+/1125+/1110+ 7-165 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PS82 PS47 to 54 021B STNRY Reverse vertical path sensor 4 0403 REG NG Primary skew sensor (front), Primary skew...
  • Page 898 Error Code > Jam Code > imagePRESS 1135+/1125+/1110+ 7-166 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PS64 RETRY ERR 0A13 POWER ON Reverse sensor 0CF1 RETRY ERR Stop due to jam when operation/control error is detected (1st time)

  • Page 899: Color Image Reader-L1 (Reader + Dadf)

    Error Code > Jam Code > Color Image Reader-L1 (Reader + DADF) 7-167 Color Image Reader-L1 (Reader + DADF) ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PCB4 0048 STNRY Lead sensor 1 PCB3 SR18 SR17 PCB2 SR12 0049...

  • Page 900: Pod Deck-C1 / Secondary Pod Deck-C1

    Error Code > Jam Code > POD Deck-C1 / Secondary POD Deck-C1 7-168 POD Deck-C1 / Secondary POD Deck-C1 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PS601 2001 DELAY Upper deck pull-out sensor PS34 PS13 PS6 PS601 PS701 2002...
  • Page 901 Error Code > Jam Code > POD Deck-C1 / Secondary POD Deck-C1 7-169 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PS701 2A02 OVERLAP Middle deck pull-out sensor (Pull-out 2004 DELAY...
  • Page 902 Error Code > Jam Code > POD Deck-C1 / Secondary POD Deck-C1 7-170 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PS701 PS601 2A02 OVERLAP Middle deck pull-out sensor (Pull-out 2001...
  • Page 903 Error Code > Jam Code > POD Deck-C1 / Secondary POD Deck-C1 7-171 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PS12,13 2800 OVERLAP Double feeding sensor (transmission), 2D0D STNRY ESC...

  • Page 904: Multi Drawer Document Insertion Unit-A1

    Error Code > Jam Code > Multi Drawer Document Insertion Unit-A1 7-172 Multi Drawer Document Insertion Unit-A1 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PS601 2001 DELAY Upper deck pull-out sensor PS34 PS13 PS601 PS701 2002 DELAY Middle deck pull-out sensor...
  • Page 905 Error Code > Jam Code > Multi Drawer Document Insertion Unit-A1 7-173 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PS34 2113 STNRY Escape delivery sensor 2D06 STNRY ESC Lower vertical path sensor 1...

  • Page 906: Professional Puncher-B1 / Professional Puncher

    Error Code > Jam Code > Professional Puncher-B1 / Professional Puncher Integration Unit-A1 > IPC Connection 7-174 Professional Puncher-B1 / Professional Puncher ■ IPC Connection Integration Unit-A1 ● Professional Puncher Integration Unit-A1 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID 1751 DELAY...
  • Page 907 Error Code > Jam Code > Professional Puncher-B1 / Professional Puncher Integration Unit-A1 > ARCNET Connection 7-175 ● Common ● Professional Puncher-B1 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID POWER ON 1770...

  • Page 908: High Capacity Stacker-E1

    Error Code > Jam Code > High Capacity Stacker-E1 7-176 High Capacity Stacker-E1 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID 1010 DELAY Paper inlet sensor 1 1011 DELAY Paper inlet sensor 2 1012 DELAY Horizontal registration timing sensor 1013 DELAY Gripper timing sensor...
  • Page 909 Error Code > Jam Code > High Capacity Stacker-E1 7-177 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID 1010 DELAY Paper inlet sensor 1 1011 DELAY Paper inlet sensor 2 1012 DELAY Horizontal registration timing sensor 1013 DELAY Gripper timing sensor...

  • Page 910: Perfect Binder-C1

    Error Code > Jam Code > Perfect Binder-C1 7-178 Perfect Binder-C1 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID 101D DELAY Cover horizontal registration sensor (large) 1121 STNRY Inlet sensor 1122 STNRY Signature path 1 sensor 1123 STNRY Signature path 2 sensor...

  • Page 911: Paper Folding Unit-F1

    Error Code > Jam Code > Paper Folding Unit-F1 > IPC Connection 7-179 Paper Folding Unit-F1 ■ IPC Connection ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID TIME OUT 17D0 TIME OUT Time-out error TIME OUT 17D1 TIME OUT Time-out error...
  • Page 912 Error Code > Jam Code > Paper Folding Unit-F1 > ARCNET Connection 7-180 ■ ARCNET Connection ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID 1082 DELAY Entrance sensor 1084 DELAY Delivery sensor 2 1086 DELAY Slowdown timing sensor 1088 DELAY Release timing sensor...

  • Page 913: Finisher-Ak1 / Saddle Finisher-Ak2

    Error Code > Jam Code > Finisher-AK1 / Saddle Finisher-AK2 7-181 Finisher-AK1 / Saddle Finisher-AK2 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID UN24 110D STNRY Lower path sensor PCB 110F STNRY Lower delivery sensor UN14 UN13 PS101 1143...

  • Page 914: Booklet Trimmer-D1 / Two-Knife Booklet Trimmer-A1

    Error Code > Jam Code > Booklet Trimmer-D1 / Two-Knife Booklet Trimmer-A1 > Booklet Trimmer-D1 7-182 Booklet Trimmer-D1 / Two-Knife Booklet Trimmer-A1 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PI13 10D0 DELAY Conveyor section booklet sensor ■...
  • Page 915 Error Code > Jam Code > Booklet Trimmer-D1 / Two-Knife Booklet Trimmer-A1 > Two-Knife Booklet Trimmer-A1 7-183 ■ Two-Knife Booklet Trimmer-A1 ACC ID Type Sensor Name / Jam Type Sensor ID Code PI111 10E0 DELAY Transport section entrance booklet sensor (Photoelectric) PI112 10E2...

  • Page 916: Document Insertion Unit-F1

    Error Code > Jam Code > Document Insertion Unit-F1 > IPC Connction 7-184 Document Insertion Unit-F1 ■ IPC Connction ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID TIME OUT 17C0 TIME OUT Time-out error TIME OUT 17C1 TIME OUT Time-out error...
  • Page 917 Error Code > Jam Code > Document Insertion Unit-F1 > ARCNET Connection 7-185 ■ ARCNET Connection ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID 20E0 DELAY Entrance sensor 20E2 DELAY Delivery sensor 2 S3,7 20E4 DELAY Upper tray regist sensor/Low tray regist sensor 20E5...

  • Page 918: Side Paper Deck-Af1 (Multi Drawer)

    Error Code > Jam Code > Side Paper Deck-AF1 (Multi Drawer) 7-186 Side Paper Deck-AF1 (Multi Drawer) ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID S101 012E DELAY Upper deck pickup sensor S102 012F DELAY Upper deck pull-out sensor S201 0130 DELAY...

  • Page 919: Finisher-Ag1 / Saddle Finisher-Ag2

    Error Code > Jam Code > Finisher-AG1 / Saddle Finisher-AG2 7-187 Finisher-AG1 / Saddle Finisher-AG2 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID 1001 DELAY Inlet sensor S101 1002 DELAY Feed path senor S102 1101 STNRY Inlet sensor S101 1102...

  • Page 920: Alarm Code

    Error Code > Alarm Code > Alarm Code Details 7-188 Alarm Code Location Code Description Detailed description - 0046 POD: Supply position Operation: Upper deck is not used/upper deck lifter sensor flag of upper deck is motor is stopped. Alarm Code Details broken.
  • Page 921 Error Code > Alarm Code > Alarm Code Details 7-189 Location Code Description Detailed description Location Code Description Detailed description - 0061 POD: Error is detected Operation: Upper deck is not used/lifter is lowered - 0144 POD: Remain level count Operation: Middle deck is not used/middle deck while upper deck suction to the lowest position.
  • Page 922 Error Code > Alarm Code > Alarm Code Details 7-190 Location Code Description Detailed description Location Code Description Detailed description - 0159 POD: Side right fan of Operation: Middle deck is not used/lifter is lowered - 0244 POD: Remain level count Operation: Lower deck is not used/lower deck lifter middle deck does not to the lowest position.
  • Page 923 Error Code > Alarm Code > Alarm Code Details 7-191 Location Code Description Detailed description Location Code Description Detailed description - 0259 POD: Side right fan of Operation: Lower deck is not used/lifter is lowered - 0344 POD2: Remain level count Operation: Upper deck is not used/upper deck lifter lower deck does not rotate: to the lowest position.
  • Page 924 Error Code > Alarm Code > Alarm Code Details 7-192 Location Code Description Detailed description Location Code Description Detailed description - 0359 POD2: Side right fan of Operation: Upper deck is not used/lifter is lowered - 0443 POD2: Lifter lower limit Operation: Middle deck is not used/lifter is lifted to upper deck does not rotate: to the lowest position.
  • Page 925 Error Code > Alarm Code > Alarm Code Details 7-193 Location Code Description Detailed description Location Code Description Detailed description - 0458 POD2: Left floatation fan Operation: Middle deck is not used/lifter is lowered - 0543 POD2: Lifter lower limit Operation: Lower deck is not used/lifter is lifted to of middle deck: end of life/ to the lowest position.
  • Page 926 Error Code > Alarm Code > Alarm Code Details 7-194 Location Code Description Detailed description Location Code Description Detailed description - 0558 POD2: Left floatation fan Operation: Lower deck is not used/lifter is lowered - 0643 POD3: Lifter lower limit Operation: Upper deck is not used/lifter is lifted to of lower deck: end of life/ to the lowest position.
  • Page 927 Error Code > Alarm Code > Alarm Code Details 7-195 Location Code Description Detailed description Location Code Description Detailed description - 0658 POD3: Left floatation fan Operation: Upper deck is not used/lifter is lowered - 0742 POD3: Lifter upper limit Operation: Alarm is displayed while normal of upper deck: end of life/ to the lowest position.
  • Page 928 Error Code > Alarm Code > Alarm Code Details 7-196 Location Code Description Detailed description Location Code Description Detailed description - 0757 POD3: Connector of left Operation: Middle deck is not used/lifter is lowered - 0842 POD3: Lifter upper limit Operation: Alarm is displayed while normal floatation fan on middle to the lowest position.
  • Page 929 Error Code > Alarm Code > Alarm Code Details 7-197 Location Code Description Detailed description Location Code Description Detailed description - 0857 POD3: Connector of left Operation: Lower deck is not used/lifter is lowered - 1042 Lifter upper limit sensor Operation: Alarm is displayed while normal floatation fan on lower deck to the lowest position.
  • Page 930 Error Code > Alarm Code > Alarm Code Details 7-198 Location Code Description Detailed description Location Code Description Detailed description - 1057 Connector of air floatation Operation: Host machine’s deck is not used/lifter is - 1241 M-Inserter: Paper surface Operation: Upper deck is not used/upper deck lifter fan 3 on host machine’s lowered to the lowest position.
  • Page 931 Error Code > Alarm Code > Alarm Code Details 7-199 Location Code Description Detailed description Location Code Description Detailed description - 1256 M-Inserter: Auto adjustment Operation: Alarm is displayed while normal - 1340 M-Inserter: Lifter lower limit Operation: Middle deck is not used/middle deck of floatation fan is failed on operation is kept.
  • Page 932 Error Code > Alarm Code > Alarm Code Details 7-200 Location Code Description Detailed description Location Code Description Detailed description - 1354 M-Inserter: Connector Operation: Middle deck is not used/lifter is lowered - 1439 M-Inserter: Lower deck lifter Operation: Lower deck is not used/lower deck lifter of middle floatation to the lowest position.
  • Page 933 Error Code > Alarm Code > Alarm Code Details 7-201 Location Code Description Detailed description Location Code Description Detailed description - 1454 M-Inserter: Connector of Operation: Lower deck is not used/lifter is lowered - 3041 Side PD: Paper surface Operation: Upper deck is not used/upper deck lifter middle floatation fan on to the lowest position.
  • Page 934 Error Code > Alarm Code > Alarm Code Details 7-202 Location Code Description Detailed description Location Code Description Detailed description - 3155 Low speed error in Operation: Middle deck is not used/lifter is lowered - A102 Double feed in POD lower Double feed of small size paper occurred.
  • Page 935 Error Code > Alarm Code > Alarm Code Details 7-203 Location Code Description Detailed description Location Code Description Detailed description - A210 Double feed in Machine’s Double feed of small size paper occurred. - A400 Double feed in POD upper Double feed of middle size paper occurred.
  • Page 936 Error Code > Alarm Code > Alarm Code Details 7-204 Location Code Description Detailed description Location Code Description Detailed description - A507 Double feed in POD3 Double feed of middle size paper occurred. - A631 Double feed in Side PD Double feed of large size paper occurred.
  • Page 937 Error Code > Alarm Code > Alarm Code Details 7-205 Location Code Description Detailed description Location Code Description Detailed description - B105 Take-up feed in POD2 Take-up feed of small size paper occurred. - B214 Take-up feed in M-Inserter Take-up feed of small size paper occurred. lower deck (small 1) lower deck (small 2) - B106 Take-up feed in POD3...
  • Page 938 Error Code > Alarm Code > Alarm Code Details 7-206 Location Code Description Detailed description Location Code Description Detailed description - B403 Take-up feed in POD2 Take-up feed of middle size paper occurred. - B512 Take-up feed in M-Inserter Take-up feed of middle size paper occurred. upper deck (middle 1) upper deck (middle 2) - B404 Take-up feed in POD2...
  • Page 939 Error Code > Alarm Code > Alarm Code Details 7-207 Location Code Description Detailed description Location Code Description Detailed description - B701 Take-up feed in POD Take-up feed of extra large size paper occurred. - 9030 Video count value error Minor video data was detected.
  • Page 940 Error Code > Alarm Code > Alarm Code Details 7-208 Location Code Description Detailed description Location Code Description Detailed description - 0015 Leakage in secondary Current leakage is detected. - 0008 Fine adjustment of auto Correction value per magnification correction in transfer static eliminator registration main scanning exceeds the limit.
  • Page 941 Error Code > Alarm Code > Alarm Code Details 7-209 Location Code Description Detailed description Location Code Description Detailed description - 0009 Delivery reversing sensor is Set: When the light intensity is insufficient at - 0011 P-binder: Booklet failure is Paper stack that is not trimmed within the specified lack of light intensity adjustment.
  • Page 942 Error Code > Alarm Code > Alarm Code Details 7-210 Location Code Description Detailed description Location Code Description Detailed description - 0001 Inserter: Drive switch motor It does not go through the home position even - 0006 LIPS Error in configuration acquisition/management does not go through the though the drive switch motor is operated by the - 0007 LIPS...
  • Page 943 Error Code > Alarm Code > Alarm Code Details 7-211 Location Code Description Detailed description Location Code Description Detailed description - 0006 PDL DLG memory insufficient - 0013 CanonPDF PDF font error - 0003 GL GL entry invalid - 0014 CanonPDF PDF rendering error - 0005 GL System memory full...

  • Page 944: Service Mode

    Service Mode ■ Overview ■ COPIER ■ FEEDER ■ SORTER ■ BOARD ■ Situation Mode Service Mode...

  • Page 945: Points To Note When Using Service Mode

    Service Mode > Overview > Service Mode Menu > Features Overview Service Mode Menu ■ TOP Screen Instructions on how to use service mode items can be found within the service mode itself. The information explains what items have been added or changed from previous models. Points to note when using Service Mode •...

  • Page 946: Service Mode Item Explanations

    Service Mode > Overview > Service mode item explanations Service mode item explanations ■ SITUATION Mode Explanatory texts for the initial window, main items, sub items and minor items can be displayed. Select the desired initial window, main item, sub item or minor item, then pres [i] (Information button) to display an explanatory text (hereafter, service mode contents) on the selected item.

  • Page 947: I/O Information Enhancement

    Service Mode > Overview > Display of Error Code/Alarm Code description I/O information enhancement Display of Error Code/Alarm Code description On the COPIER > I/O, the mode to confirm input output signal of electrical parts used (sensor, The detail description of each code can be viewed on the error code and alarm code motor, fan, etc), makes it easier to look for the intended electrical part.

  • Page 948: Copier > Option > Body, Item Segmentation

    Service Mode > Overview > Security features > Related service modes COPIER > OPTION > BODY, Item Segmentation Security features On the current machine, there are extremely many items in the COPIER > OPTION > BODY (in To prevent unauthorized access to Service Mode, Password set is enabled. related to host machine specification), that it is difficult to reach the intended item.

  • Page 949: Switching Screen (Level 1 < - > 2)

    Service Mode > Overview > Switching Screen (Level 1 < - > 2) Switching Screen (Level 1 < - > 2) 1) Additional Functions > System Settings > System Manager Settings > enter System Manager ID > enter System Password Settings > press OK button. Switching screens between level 1 and 2 has been made easier.

  • Page 950: Language Switch

    Service Mode > Overview > Back-up of service mode Language switch Back-up of service mode The language of the explanatory text displayed in the Service Mode can be switched by In factory setting, adjustments are made for each machine, and adjustment values are written performing the below languange switch operation in User Mode in the service label.

  • Page 951: The Data Output Of The Service Data Print

    Service Mode > Overview > The data output of the service data print > Service Prints and Data File Names That Support File Output The data output of the service data print ■ Overview • Data output of service print such as P-PRINT is supported. •...
  • Page 952 Service Mode > Overview > The data output of the service data print > How to Move Service Print Files to a USB Memory Device ■ How to Move Service Print Files to a USB Memory Device 2. Generating report file After the “ACTIVE”...
  • Page 953 Service Mode > Overview > The data output of the service data print > How to Move Service Print Files to a PC using the SST 8-10 5. Press the control panel keys. [5] -> [0]: ■ How to Move Service Print Files to a PC using the SST Introduce it in SST Ver.4.72.
  • Page 954 Service Mode > Overview > The data output of the service data print > How to Move Service Print Files to a PC using the SST 8-11 4) Select 'Reprot', and click [Start]. F-8-18 5) Select the name of the Folder to store and, as necessary, a brief description; then, click [Save].

  • Page 955: Copier

    Service Mode > COPIER > DISPLAY (Status Display Mode) > VERSION 8-12 COPIER COPIER> DISPLAY> VERSION PS/PCL Ver dspl of UFR board (PS/PCL function) Lv.1 Details Displaying the version on UFR board (PS/PCL function). DISPLAY (Status Display Mode) Use case When upgrading the firmware Adj/set/operate method Select the item ■...
  • Page 956 Service Mode > COPIER > DISPLAY (Status Display Mode) > VERSION 8-13 COPIER> DISPLAY> VERSION COPIER> DISPLAY> VERSION PUNCH Ver dspl of inner punch unit of finisher LANG-DA Version dspl of Denmark language file Lv.1 Details Displaying the version of internal punch unit of the finisher. Lv.2 Details Displaying the version of Denmark language file.
  • Page 957 Service Mode > COPIER > DISPLAY (Status Display Mode) > VERSION 8-14 COPIER> DISPLAY> VERSION COPIER> DISPLAY> VERSION LANG-NL Version dspl of Dutch language file LANG-TW Ver dspl of Chinese language file: trad Lv.2 Details Displaying the version of Dutch language file. Lv.2 Details Displaying the version of (traditional) Chinese language file.
  • Page 958 Service Mode > COPIER > DISPLAY (Status Display Mode) > VERSION 8-15 COPIER> DISPLAY> VERSION COPIER> DISPLAY> VERSION MEAP Version display of MEAP contents TTS-JA Dspl of Japanese voice dictionary version Lv.1 Details Displaying the version of MEAP contents in HDD. Lv.1 Details Displaying the version of Japanese voice dictionary.
  • Page 959 Service Mode > COPIER > DISPLAY (Status Display Mode) > VERSION 8-16 COPIER> DISPLAY> VERSION COPIER> DISPLAY> VERSION FN-INS Display of ROM version of inserter BND-IF ROM version dspl of P-binder relay PCB Lv.1 Details Displaying ROM version of the document insertion unit. Lv.1 Details Displaying ROM version of the perfect binder relay PCB.
  • Page 960 Service Mode > COPIER > DISPLAY (Status Display Mode) > VERSION 8-17 COPIER> DISPLAY> VERSION COPIER> DISPLAY> VERSION WEBDAV Version display of WebDAV MEDIA-ZH Ver dspl of Chinese media info: simple Lv.1 Details Displaying the version of “WebDAV” file. Lv.2 Details Displaying the version of media information in (simplified) Chinese.
  • Page 961 Service Mode > COPIER > DISPLAY (Status Display Mode) > VERSION 8-18 COPIER> DISPLAY> VERSION COPIER> DISPLAY> VERSION MEDIA-FI Ver dspl of Finnish media information MEDIA-RU Ver dspl of Russian media information Lv.2 Details Displaying the version of media information in Finnish. Lv.2 Details Displaying the version of media information in Russian.
  • Page 962 Service Mode > COPIER > DISPLAY (Status Display Mode) > VERSION 8-19 COPIER> DISPLAY> VERSION COPIER> DISPLAY> VERSION MEDIA-CA Ver dspl of Catalan media information TRIM2 Dspl of ROM version of 2-knife trimmer Lv.2 Details Displaying the version of media information in Catalan. Lv.1 Details Displaying ROM version of Two-knife trimmer.
  • Page 963 Service Mode > COPIER > DISPLAY (Status Display Mode) > USER 8-20 ■ USER COPIER> DISPLAY> VERSION S-LNG-FR Ver of service mode French lang file COPIER> DISPLAY> USER Lv.1 Details Displaying the version of French language file in Service Mode. SPDTYPE Dspl of engine speed type of contrl board Check that the version is properly displayed.
  • Page 964 Service Mode > COPIER > DISPLAY (Status Display Mode) > ACC-STS 8-21 ■ ACC-STS COPIER> DISPLAY> ACC-STS DATA-CON Dspl of NE Controller connection state COPIER> DISPLAY> ACC-STS Lv.1 Details To display the connecting state of the NE Controller. FEEDER Dspl of DADF connection status Display/adjust/set range 0 to 1 Lv.1 Details Displaying connecting status of DADF.
  • Page 965 Service Mode > COPIER > DISPLAY (Status Display Mode) > ACC-STS 8-22 COPIER> DISPLAY> ACC-STS COPIER> DISPLAY> ACC-STS SEND Dspl of existance of SEND support PCB PCI1 Display of PCI1 connected PCB Lv.1 Details To display if there is PCB to support SEND function. Lv.1 Details Displaying name of the PCB that connects to PCI1.
  • Page 966 Service Mode > COPIER > DISPLAY (Status Display Mode) > ANALOG 8-23 ■ ANALOG COPIER> DISPLAY> ANALOG FIX-LC Dspl of press roller center temp: mainTH COPIER> DISPLAY> ANALOG Lv.1 Details Displaying temperature on the center surface of the pressure roller, TEMP Display of outside temperature which is detected by the main thermistor.
  • Page 967 Service Mode > COPIER > DISPLAY (Status Display Mode) > ANALOG 8-24 COPIER> DISPLAY> ANALOG COPIER> DISPLAY> ANALOG TEMP2 Display of ITB temperature DK2-HUM Dspl of inside humidity of POD deck2 Lv.1 Details Displaying temperature on ITB. Lv.1 Details Displaying humidity inside the secondary POD deck storage. Measured by the ITB environment sensor (PS124) that detects ITB.
  • Page 968 Service Mode > COPIER > DISPLAY (Status Display Mode) > ANALOG 8-25 COPIER> DISPLAY> ANALOG MI1-TEMP Temperature of multi inserter storage Lv.1 Details Displaying temperature in the deck of the multi insertion unit. Measured by the environment sensor that detects the deck. Use case When checking temperature in the deck.
  • Page 969 Service Mode > COPIER > DISPLAY (Status Display Mode) > HV-STS 8-26 ■ HV-STS COPIER> DISPLAY> HV-STS 1TR-V Dspl primary transfer application voltage COPIER> DISPLAY> HV-STS Lv.2 Details Displaying the voltage measurement value in which a specified PRIMARY Current value of primary charging ass’y amount of current is applied in the latest to the primary transfer roller.
  • Page 970 Service Mode > COPIER > DISPLAY (Status Display Mode) > HV-STS 8-27 COPIER> DISPLAY> HV-STS COPIER> DISPLAY> HV-STS 2TR-I Dspl of sec transfer application current 2TR-CLNV Dspl sec transfer cleaning bias voltage Lv.2 Details Displaying the current (target value) that is applied in the latest to the Lv.2 Details To display the secondary transfer cleaning bias voltage value that is secondary transfer inner roller.
  • Page 971 Service Mode > COPIER > DISPLAY (Status Display Mode) > CCD 8-28 ■ CCD COPIER> DISPLAY> CCD GAIN-OG Gain level of img sensr odd bit(G): frnt COPIER> DISPLAY> CCD Lv.2 Details Displaying the Green gain level adjustment value in odd-numbered TARGET-B Shading target value (B) bit on CMOS sensor of front side scanner unit.
  • Page 972 Service Mode > COPIER > DISPLAY (Status Display Mode) > CCD 8-29 COPIER> DISPLAY> CCD COPIER> DISPLAY> CCD GAIN-ER Gain level of img sensr even bit(R) frnt OFST-BW Img sensor offset value (B&W) [Front] Lv.2 Details Displaying the Red gain level adjustment value in even-numbered bit Lv.2 Details Displaying the CMOS sensor offset value at B&W scanning.
  • Page 973 Service Mode > COPIER > DISPLAY (Status Display Mode) > CCD 8-30 COPIER> DISPLAY> CCD COPIER> DISPLAY> CCD GAIN-BW4 Img sensor gain level adj VL4(B&W): Frnt GAIN2-OG Gain level of img sensr odd bit(G): back Lv.2 Details Displaying the CMOS sensor B&W gain level adjustment value 4 of Lv.2 Details Displaying the Green gain level adjustment value in odd-numbered front side scanner unit.
  • Page 974 Service Mode > COPIER > DISPLAY (Status Display Mode) > DPOT 8-31 ■ DPOT COPIER> DISPLAY> CCD GAIN2-EB Gain level of img sensr even bit(B) back COPIER> DISPLAY> DPOT Lv.2 Details Displaying the Blue gain level adjustment value in even-numbered DPOT-K Display of Bk drum surface potential bit on CMOS sensor of back side scanner unit.
  • Page 975 Service Mode > COPIER > DISPLAY (Status Display Mode) > DPOT 8-32 COPIER> DISPLAY> DPOT COPIER> DISPLAY> DPOT VDT-BK Dark area target VL in Bk solid area VCONT-T Dspl of developing contrast: thinPP Lv.2 Details Displaying the target value for dark area potential Vd in solid black Lv.1 Details Displaying developing contrast Vcont when formulating image with area...
  • Page 976 Service Mode > COPIER > DISPLAY (Status Display Mode) > DPOT 8-33 COPIER> DISPLAY> DPOT COPIER> DISPLAY> DPOT VDC-N Dspl of developing DC bias: qualityPP LPWR-N Dspl of laser power: quality PP Lv.1 Details Displaying developing DC bias when formulating image with high Lv.2 Details Displaying laser power when formulating image with high quality quality paper group.
  • Page 977 Service Mode > COPIER > DISPLAY (Status Display Mode) > DPOT 8-34 COPIER> DISPLAY> DPOT COPIER> DISPLAY> DPOT EPC-VL1 Dspl of potential VL1 at potential cntrl EPC-VL4 Dspl of potential VL4 at potential cntrl Lv.1 Details Displaying light area potential VL1 at the time of laser output (50H) Lv.1 Details Displaying light area potential VL2 at the time of laser output (F0H) that is measured by potential control.
  • Page 978 Service Mode > COPIER > DISPLAY (Status Display Mode) > DENS 8-35 ■ DENS COPIER> DISPLAY> DENS DMAX-S Dspl of developing contrast: coatedPP COPIER> DISPLAY> DENS Lv.1 Details Displaying developing contrast Vcont that is determined by D-max DMAX-STS Dspl of D-max control execution status control with coated paper group.
  • Page 979 Service Mode > COPIER > DISPLAY (Status Display Mode) > DENS 8-36 COPIER> DISPLAY> DENS COPIER> DISPLAY> DENS DMAX-S-L Vcont/dens/trgtVL in D-max cntrl: coatPP P-DARK Dspl of ITB base dtct result in LED OFF Lv.2 Details Displaying a list of Vcont, patch detection density, density target Lv.2 Details Displaying the ITB base detection result when the patch sensor LED value by the latest D-max control with coated paper group.
  • Page 980 Service Mode > COPIER > DISPLAY (Status Display Mode) > SENSOR 8-37 ■ FIXING ■ SENSOR COPIER> DISPLAY> FIXING COPIER> DISPLAY> SENSOR FX-MODE Dspl of fixing assy temperatr cntrl mode DOC-SZ Original size detectd by orgnl size snsr Lv.1 Details Displaying temperature control mode in the fixing assembly while Lv.2 Details Displaying the original size that is detected by the original size...
  • Page 981 Service Mode > COPIER > DISPLAY (Status Display Mode) > ENVRNT 8-38 ■ MISC ■ ENVRNT COPIER> DISPLAY> MISC COPIER> DISPLAY> ENVRNT ENV-TR Display of device inside environment Dspl of environment log data No.1 Lv.1 Details Displaying environment in the device in the latest output. Lv.1 Details Displaying the environment log data (inside temperature,...
  • Page 982 Service Mode > COPIER > DISPLAY (Status Display Mode) > ENVRNT 8-39 COPIER> DISPLAY> ENVRNT COPIER> DISPLAY> ENVRNT Dspl of environment log data No.5 Dspl of environment log data No.9 Lv.1 Details Displaying the environment log data (inside temperature, Lv.1 Details Displaying the environment log data (inside temperature, humidity, fixing roller temperature) No.5.
  • Page 983 Service Mode > COPIER > DISPLAY (Status Display Mode) > ENVRNT 8-40 COPIER> DISPLAY> ENVRNT Dspl of environment log data No.13 Lv.1 Details Displaying the environment log data (inside temperature, humidity, fixing roller temperature) No.13. The machine saves the inside temperature(deg C), humidity(%) and fixing roller temperature(deg C) that are calculated from the detected results of environment sensor and the fixing main thermistor as log data per 60 min.
  • Page 984 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-41 I / O Address Name Symbol Remarks P002 24R power supply monitoring 0: Normal, 1: Error ■ Main Body (DCON > P001-052, P065 to 072) 24V power supply monitoring 0: Normal, 1: Error 12R power supply monitoring...
  • Page 985 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-42 Address Name Symbol Remarks Address Name Symbol Remarks P006 Not use P004 Pre-registration separation motor 11_I1 1: ON Not use Pre-registration separation motor 1_I0 1: ON Not use Pre-registration feed motor 1_I1...
  • Page 986 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-43 Address Name Symbol Remarks Address Name Symbol Remarks P008 Escape delivery detection motor_I1 1: ON P010 Primary skew sensor for transparency (rear) PS52 0: No paper, 1: Paper Escape delivery detection motor_I0 1: ON...
  • Page 987 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-44 Address Name Symbol Remarks Address Name Symbol Remarks P012 Duplexing feed motor 2_I1 1: ON P014 Duplexing feed motor1 driver error Duplexing feed motor 2_I0 1: ON Pre-fixing feed disengage motor driver error M29 Pre-fixing feed disengage motor_I1...
  • Page 988 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-45 Address Name Symbol Remarks Address Name Symbol Remarks P016 Skew Correction Motor 1 driver error P018 ITB steering motor over current or heating 0: Error protection detection Pre-registration disengage Motor driver...
  • Page 989 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-46 Address Name Symbol Remarks Address Name Symbol Remarks P020 Not use P022 Not use Not use Delivery inlet sensor PS168 1: Paper Not use Not use Not use...
  • Page 990 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-47 Address Name Symbol Remarks Address Name Symbol Remarks P024 Delivery decurler motor 2_I1 1: ON P026 Duplexing decurler pressure motor error detection Delivery decurler motor 2_I0 1: ON Duplexing decurler motor error detection...
  • Page 991 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-48 Address Name Symbol Remarks Address Name Symbol Remarks P028 Not use P030 Fixing duct suction fan lock detection FM25 0: Lock Delivery decurler pressure motor 2 direction 0: CW Toner level sensor 2 PS133...
  • Page 992 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-49 Address Name Symbol Remarks Address Name Symbol Remarks P032 Reverse sensor PS64 0: Paper, 1: No paper P033 Hopper cooling fan 1 half speed FM53 External heat disengage sensor PS16...
  • Page 993 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-50 Address Name Symbol Remarks Address Name Symbol Remarks P035 Pre-fixing feed exhaust fan full speed FM13 1: Full speed P037 Developing toner level sensor Error 1: Toner detection Not use...
  • Page 994 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-51 Address Name Symbol Remarks Address Name Symbol Remarks P039 Developing cooling fan full speed 1: ON P041 Fixing heater control PCB connect detection - 0: Not connected, 1: Connected Developing cooling fan half speed...
  • Page 995 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-52 Address Name Symbol Remarks Address Name Symbol Remarks P042 24V detection 0: Detect P044 Cassette heater ON signal 1: ON 24V_D fan error 0: Lock (normal Drum heater ON signal 1: ON...
  • Page 996 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-53 Address Name Symbol Remarks Address Name Symbol Remarks P046 Not use P048 Not use Not use Not use Not use Not use Not use Not use Not use...
  • Page 997 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-54 Address Name Symbol Remarks Address Name Symbol Remarks P050 Intermediate paper surface sensor PS805 0: No paper, 1: Paper P051 Side air floatation fan 2 CONT0 FM808 (CONT0, CONT1) = (0,0): Stop, (1,0): 16V,...
  • Page 998 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-55 Address Name Symbol Remarks Address Name Symbol Remarks P052 Cassette Heater ON 0: ON, 1: OFF P066 ARCNET-INT Air Pickup heater Control_CONT1 H801 (CONT0, CONT1) = SIPC TXD...
  • Page 999 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-56 Address Name Symbol Remarks Address Name Symbol Remarks P071 Not use P076 Not use Not use Not use Not use Not use Not use Not use Not use...
  • Page 1000 Service Mode > COPIER > I / O > Side Paper Deck-AF1 (Multi Drawer) (DCON > P053 to P064) 8-57 ■ Side Paper Deck-AF1 (Multi Drawer) (DCON > P053 to P064) Address Name Symbol Remarks P055 Not use Address Name Symbol Remarks Not use...

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