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Canon imagePRESS 1135 Series Service Manual

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January 27, 2010

Revision 3

imagePRESS 1135/1125/1110 Series

Service Manual

Product Overview

Technology

Periodic Servicing

Parts Replacing and Cleaning

Adjustments

Troubleshooting

Error Code

Service Mode

Installation

Appendix

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2

3

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Summary of Contents for Canon imagePRESS 1135 Series

Page 1 January 27, 2010 Revision 3 imagePRESS 1135/1125/1110 Series Service Manual Product Overview Technology Periodic Servicing Parts Replacing and Cleaning Adjustments Troubleshooting Error Code Service Mode Installation Appendix...
Page 2 This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may changes in the contents of this manual over a long or short period, Canon will issue a new not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
Page 3 The following rules apply throughout this Service Manual: Explanation of Symbols The following symbols are used throughout this Service Manual. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of Symbols Explanation Symbols...
Page 5 Safety Precautions ■ CDRH Act ■ Laser Safety ■ Handling of Laser System ■ Turn power switch ON ■ Points to Note About Turning Off the Main Power Switch imagePRESS ■ Safety of Toner 1135/1125/1110 Series ■ Notes When Handling a Lithium Battery ■...
Page 6 Handling of Laser System CDRH Act The Center for Devices and Radiological Health of the US Food and Drum Administration put When servicing the area around the laser assembly, be sure to turn off the main power. into force regulations concerning laser products on August 2, 1976. These regulations apply The machine's covers that can reflect laser light are identified by means of a warning label to laser products manufactured on and after August 1, 1976, and the sale of laser products (Figure).
Page 7 Turn power switch ON Points to Note About Turning Off the Main Power Switch The machine is equipped with 2 power switches: main power switch and control panel power When the main power switch is turned OFF, be sure to press the power switch of the control switch.
Page 8 Notes When Handling a Lithium Battery Safety of Toner About Toner The machine's toner is a non-toxic material made of plastic, iron, and small amounts of dye. RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS. Do not throw toner into fire.
Page 9 Product Overview ■ Product Lineup ■ Features ■ Service features ■ Specifications ■ External and Internal views ■ Operation Product Overview...
Page 10 Product Overview > Product Lineup > Pickup and delivery system options > Options for each model (main options) Product Lineup Pickup and delivery system options ■ Options for each model (main options) Main unit There are two main groups of pickup and delivery options, depending on the •...
Page 11 Product Overview > Product Lineup > Pickup and delivery system options > Required options and conditions ■ Required options and conditions Required options / conditions, etc. Product Name Main unit, POD Deck-C1, Secondary POD Deck-C1, Multi Drawer Tab Feeding Attachment-E1 ●...
Page 12 Product Overview > Product Lineup > Pickup and delivery system options > Required options and conditions ● Delivery system options Required options / conditions, etc. Product Name Required options / conditions, etc. Saddle Finisher-AF2 There is no particular required options and conditions Product Name Saddle: B5 to 13"...
Page 13 Product Overview > Product Lineup > Image scanning system options > Required options and conditions Required options / conditions, etc. Image scanning system options Product Name Punch Tool Professional Puncher option (23 types) ■ Required options and conditions Overseas models only. Plastic Comb 19-Hole Punch LTR-A1 •...
Page 14 Product Overview > Product Lineup > Function extension system option > Required options and conditions Function extension system option Required options / conditions, etc. Product Name imagePRESS Server J200 There is no China version product. ■ Required options and conditions Cannot be used together with IPSec Security Board-B1 imagePRESS Server J100 Overseas models only.
Page 15 Product Overview > Service features > New service modes > Special features Features Service features New service modes Product features The service mode window now provided reference examples of usage scenarios and Developing Lasers procedures, etc., for each item in the service mode. -New toner+twin developing -1200 dpi print -Gradation density correction...
Page 16 Product Overview > Service features > Jam/ error code display specifications > Service advantages Version upgrade workability up Jam/ error code display specifications Almost all options (*) upgrade can be executed via host machine. Jam codes: When a jam occurs, the window* will show the [Jam code] and the [Error location code]. Version upgrade use SST(Service Support Tool) as usual.
Page 17 Product Overview > Service features > Jam/ error code display specifications > Location Code ■ Location Code DISPLAY>JAM DISPLAY>ERR imagePRESS DISPLAY>JAM DISPLAY>ERR imagePRESS Device 1135/1125 1110 - IPC imagePRESS /1110 - ARCNET imagePRESS option Device 1135/1125 option 1110 - IPC /1110 - ARCNET option Finisher-AG1/...
Page 18 Product Overview > Specifications > Main unit specifications 1-10 Use of new connectors Specifications Some connectors on controller boards now use a new connector construction. Main unit specifications Host machine installation Console type method Photosensitive medium a-Si drum Laser exposure Exposure system Charging method Colona charging...
Page 19 Product Overview > Specifications > Power supply specifications 1-11 Power supply specifications see Chapter 9, "Checking installation environment." Environment temperature range North America EUR/Asia/AUS see Chapter 9, "Checking installation environment." Power supply source Japan Environment humid range Product Name (No. of cables) V(V) I(A) V(V)
Page 20 Product Overview > Specifications > Weight and Size 1-12 Weight and Size 200V 200V,208V Weight Width Depth Height Product Name approx. (mm) (mm) (mm) (kg) imagePRESS 1135/1125/1110 1387 1373 (Not including power cord, but including protrusion of front cover handles.) 208V 230V POD Deck-C1...
Page 21 Product Overview > Specifications > Productivity (Printing Speed) > imagePRESS 1135 (1/3) 1-13 ■ Productivity (Printing Speed) imagePRESS 1135 (1/3) Productivity (ppm) The following charts show the productivity of each model. The values in the charts are calculated under the environment with 20 (or higher) degrees Plain Plain Thick...
Page 22 Product Overview > Specifications > Productivity (Printing Speed) > imagePRESS 1135 (3/3) 1-14 ■ ■ imagePRESS 1135 (2/3) imagePRESS 1135 (3/3) Productivity (ppm) Productivity (ppm) Coated Coated Coated Coated Coated Embossed Coated Feeding Width Feeding Width Vellum Bond paper1 paper2 paper3 paper4 paper5...
Page 23 Product Overview > Specifications > Productivity (Printing Speed) > imagePRESS 1125 (2/3) 1-15 ■ ■ imagePRESS 1125 (1/3) imagePRESS 1125 (2/3) Productivity (ppm) Productivity (ppm) Embossed Plain Plain Thick Thick Coated Feeding Width Feeding Width Bond Vellum paper1 paper1 paper2 paper1 paper2 Mode...
Page 24 Product Overview > Specifications > Productivity (Printing Speed) > imagePRESS 1110 (1/3) 1-16 ■ ■ imagePRESS 1125 (3/3) imagePRESS 1110 (1/3) Productivity (ppm) Productivity (ppm) Plain Plain Thick Thick Coated Coated Coated Coated Coated Feeding Width Feeding Width paper1 paper2 paper1 paper2 paper2...
Page 25 Product Overview > Specifications > Productivity (Printing Speed) > imagePRESS 1110 (3/3) 1-17 ■ ■ imagePRESS 1110 (2/3) imagePRESS 1110 (3/3) Productivity (ppm) Productivity (ppm) Embossed Coated Coated Coated Coated Coated Coated Feeding Width Feeding Width Bond Vellum paper2 paper3 paper4 paper5 paper6...
Page 26 Product Overview > Specifications > Paper Types 1-18 Aforementioned productivity may not be achieved 100% depending on the connected pickup/ Paper Types delivery options. Refer to the next table. Followings are the supported paper types. Connected option condition Productivity Refer to the following list for non-standard paper Pickup by Multi Drawer Document MAX 110 ppm Insertion Unit-A1...
Page 27 Product Overview > Specifications > Paper Types > Pickup 1-19 ■ Pickup *1: As for the deck of this main unit, over 256g/m coated paper is not supported. Insertion Insertion Main Multi Multi Multi Unit Unit Type (g/m Size Body Insertion Insertion Insertion...
Page 28 Product Overview > Specifications > Paper Types > Delivery : Finisher / Saddle Finisher 1-20 ■ Delivery : Finisher / Saddle Finisher *1 :Thick paper (210 - 256, 257 - 300 g/m ), Recycled paper (210 - 256 g/m ), Single-side coated (210 - 256, 257 - 300 g/m ), Double-side coated (210 - 256, 257 - 300 g/m ), Vellum paper (80 - 105, ), Texture paper (210 - 256, 257 - 300 g/m...
Page 29 Product Overview > Specifications > Paper Types > Delivery : Finisher / Saddle Finisher 1-21 Finisher Upper tray Saddle Upper tray Lower tray Punch unit Paper folding unit Lower tray tray Type (g/m Size ο ο ο *1 ο *1 ο...
Page 30 Product Overview > Specifications > Paper Types > Delivery : Finisher / Saddle Finisher 1-22 Finisher Upper tray Saddle Upper tray Lower tray Punch unit Paper folding unit Lower tray tray Type (g/m Size ο A-LTRR ο *1 ο *1 ο...
Page 31 Product Overview > Specifications > Paper Types > Delivery : Finisher / Saddle Finisher 1-23 Finisher Upper tray Saddle Upper tray Lower tray Punch unit Paper folding unit Lower tray tray Type (g/m Size Non- ο ο ο *3 ο *3 ο...
Page 32 Product Overview > Specifications > Paper Types > Delivery : Finisher / Saddle Finisher 1-24 Finisher Upper tray Saddle Upper tray Lower tray Punch unit Paper folding unit Lower tray tray Type (g/m Size Non- ο ο ο *3 ο *3 standard ×...
Page 33 Product Overview > Specifications > Paper Types > Delivery : High Capacity Stacker 1-25 ■ Delivery : High Capacity Stacker Stacker Sample tray Stack tray Bypass Type (g/m Size Reverse Straight Straight Straight delivery delivery delivery delivery delivery Shift delivery (FD) (FD) (FU)
Page 34 Product Overview > External and Internal views > External View > Inner Covers 1-26 External and Internal views ■ Inner Covers [17] External View [21] [20] [16] ■ [19] Outer Covers [18] [16] Parts Name (Front side) [15] [17] [14] Upper right cover1 [13] [12]...
Page 35 Product Overview > External and Internal views > Sectional View 1-27 Sectional View ■ Switches, I/F, others Main power switch Photosensitive drum (Front side) Pre-primary transfer Laser IITB charging Hopper scanner cleaning Primary Control panel assembly assembly unit unit unit charging Drum Developing...
Page 36 Product Overview > Operation > Power Supply Switches > How to power ON/ OFF, and precautions to be observed (main unit/ optional devices) 1-28 ● Power OFF Operation Switch off the Option first, then host machine. Refer to the next page for detail procedure. Precautions when turning OFF the main power supply switch Power Supply Switches Even if the main unit is not carrying out any visible operations, such as printing, etc., the HDD...
Page 37 Product Overview > Operation > Control Panel 1-29 Control Panel When executing shutdown, the inner machine is doing cool down period. It is to prevent image troubles, such as toner deterioration or coagulation that can cause the image's color become pale, the image flow, etc. The time necessary for shut down process is longest 60 minutes.If shutdown processing is executed, main power supply will automatically switch off.
Page 38 Product Overview > Operation > Additional Function Mode (Mode for User Administrator) 1-30 Additional Function Mode (Mode for User Administrator) Item Setting Value Image Location Adjustment The machine provides adjustment function so the user administrator can improve output Test Print quality (image quality, gradation, etc).
Page 39 Product Overview > Operation > Additional Function Mode (Mode for User Administrator) 1-31 ● Device Management Settings Set/adjustment mode to obtain the best print result even if some parts deterioration occurs due to environment change (temperature, humidity), or other endurance. Item Setting Value Auto Gradation Adjustment (*1)
Page 40 Technology ■ Basic Configuration ■ Controller System Laser Control System ■ ■ Image Formation System ■ Fixing System ■ Pickup / Feed System ■ MEAP ■ eM Controller-E1 Technology...
Page 41 Technology > Basic Configuration > Functional Configuration Basic Configuration Functional Configuration The machine may broadly be divided into the following functional system blocks; document exposure system block, controller system block, laser exposure system block, image formation system block, fixing system block and pickup/feed system block. Document exposure system Reader controller Exposure lamp...
Page 42 Technology > Basic Configuration > Functional Configuration > Basic sequence ■ Basic sequence Period Definition Definition SREADY An interval in which the shading correction is executed after the Start ● Sequence at Power-On (Scanner Ready) key is pressed. • Reader SSTBY An interval between the completion of the shading correction and switching the Start key ON / turning the main power OFF.
Page 43 Technology > Basic Configuration > Functional Configuration > Basic sequence ● Print sequence Period Definition Definition • Reader SREADY An interval in which the shading correction is (Scanner Ready) executed after the Start key is pressed. Start Key ON SSTBY An interval between the completion of the shading SSTBY SREADY...
Page 44 Technology > Controller System > Overview > Specification ■ Specification Controller System ● Main controller PCB 1 Overview Item Description 1.86 GHz Controller system controls the various loads to convert the image data sent from the external SRAM device etc. into the print data and to form the image based on the converted data. Capacity: 512MB (standard), 1GB (maximum) Image Memory Main controller PCB executes data processing.
Page 45 Technology > Controller System > Overview > Product Configuration ■ Product Configuration PCB name Indicator Function Main controller PCB 1 PCB34 System control/memory control ● Main Controller [1-1] Network connector Ethernet interface (10/100BASE-T/1000BASE-T*1) *1: If using 1000BASE-T, use the twist pair [1] Main controller PCB 1 cable that supports the enhanced category 5 (CAT5e).
Page 46 Technology > Controller System > Overview > Startup Sequence ■ While CPU1 and CPU2 are reading the system software from HDD to SDRAM and executing Startup Sequence the startup sequence including hardware initialization, following screen is displayed and System software that controls the host machine is stored on HDD. progress status is shown on the progress bar.
Page 47 Technology > Controller System > Controls > Control Panel Control ■ Controls Control Panel Control Control panel consists of the following PCBs and LCD display. Overview ■ Item Control Detail Reference Main controller PCB Control panel control Convert the image data input from the external device or p.
Page 48 Technology > Controller System > Controls > Image Processing Control ■ ● Reader Unit Input Image Processing Image Processing Control The image data read by the CCD unit is processed by the main controller PCB. ● Overview The following shows the flow of images in relation to the machine's functions: Reader unit Other iR machine Main controller PCB...
Page 49 Technology > Controller System > Controls > Image Processing Control 2-10 ● ● Printer unit Output Image Processing Compression/Extension/Editing Block Overview The main controller processes the image data coming from the reader unit for output to the Here, image data is processed for compression, extension, and editing. printer unit.
Page 50 Technology > Controller System > Controls > Image Processing Control 2-11 Flow of Image Data According to Copy Functions Flow of Image Data for the Box Function The following is the flow of image data when the Copy Function is in use: The following is the flow of image data when the Box function is in use: Reader unit Reader unit...
Page 51 Technology > Controller System > Controls > Image Processing Control 2-12 Flow of Image Data for the SEND Function Flow of Image Data for the PDL Function The following is the flow of image data when the SEND function is in use: The following is the flow of image data when the PDL function is in use: Ethernet Reader unit...
Page 52 Technology > Controller System > Controls > Counter Control 2-13 ■ <Code description> Counter Control Large : Large size paper (if the width in paper feed direction is over 364mm/count up x1) Overview : Small size paper (if the width in paper feed direction is 364mm or less) Small : All (C + P), count up x 1 There are various counters on this machine depending on the destinations.
Page 53 Technology > Controller System > Controls > Fan Control 2-14 ■ Count Up Timing ■ Fan Control Timing of count up differs depending on the delivery position of single/double-sided, installed Name Role Error Code machine type. Developing cooling fan To cool the developing assembly E804-0001 1.
Page 54 Technology > Controller System > Controls > Fan Control 2-15 Name Role Error Code Name Role Error Code To suction air around the fixing Air floatation fan 1 FM25 Fixing duct suction fan E804-0025 FM804 To separate paper assembly Air floatation fan 2 FM805 To separate paper To cool the fixing motor driver...
Page 55 Technology > Controller System > Controls > Fan Control 2-16 P-KIT Pre-Registration FM60 FM18 FM27 FM46 FM31 FM30 FM29 Fixing Feed FM28 Duplex Secondary thanster FM20 FM19 FM802 FM803 Fixing Assembly FM806 FM801 FM804 Pickup FM57 FM805 FM56 FM59 FM63 FM58 FM66 Storage...
Page 56 Technology > Controller System > Controls > Fan Control 2-17 Power Initial During Jam/ Door In sleep Name Standby rotation copy error open save mode Developing Half- Full- Full- Half- Stop Stop Stop cooling fan speed speed speed speed Primary pre- Full- Full- Full-...
Page 57 Technology > Controller System > Controls > Fan Control 2-18 Power Initial During Jam/ Door In sleep Name Standby rotation copy error open save mode Fixing duct Full- Full- Full- Full- Full- Full- FM25 Stop suction fan speed speed speed speed speed speed...
Page 58 Technology > Controller System > Controls > Power Control Function 2-19 ■ Power Control Function Main AC driver All-night3.3V All-night Main controller power 3.3V Terminal base Outlet RMT_sys Outlet Leakage Noise Fuse2 For deck 800W breaker filter RMT_eng RMT_rcon Fuse3 For FIN 800W Relay board Leakage...
Page 59 Technology > Controller System > Controls > Backup Battery 2-20 ■ ■ Protective Function Backup Battery DC power PCB of the host machine and the power PCB of options have the overcurrent Main controller PCB of the host machine has one lithium battery as a data backup battery in protective function and the abnormal high voltage protective function to prevent the power case of power failure or disconnection of the power plug.
Page 60 Technology > Controller System > Controls > Power Save Function 2-21 ■ Power Save Function ● Standby Mode All the power is distributed and the machine may be operating or able to start operation shortly in this mode. ● Sleep Mode Sleep1 The control panel is OFF and the laser scanner motor (M1) will not rotate even if the control panel key is pressed.
Page 61 Technology > Controller System > Service Operation > Points to note when servicing 2-22 ■ Points to note when servicing Service Operation When handling the following parts, be careful not to get injury or break any part. ■ When replacing the parts Item Description When replacing the following parts, perform the operations such as adjustment or counter...
Page 62 Technology > Laser Control System > Overview 2-23 Laser Control System Main controller Overview Video signal In laser control system, DC controller executes the laser scanning in accordance with the DC controller video signal sent from the main controller and emits the laser on the photosensitive drum. This machine has the 4 lasers to support high-speed printing and executes 4-line laser scanning simultaneously.
Page 63 Technology > Laser Control System > Overview > Parts configuration 2-24 ■ Specification Item Description Wave length 660 to 680nm Laser type Red color laser Laser intensity 25mW Number of laser light 4 beams Resolution 1200dpi Motor type Brushless motor Number of motor rotation Approx.
Page 64 Technology > Laser Control System > Various Controls > Laser ON/OFF Control 2-25 ■ Laser ON/OFF Control Various Controls ON/OFF laser beam reacting to the combinations of Laser control signal. Overview ■ Purpose After power ON Execution timing Items Operation description DC Controller switches 4 modes (Forcible OFF Mode, APC Mode, Print Operation Laser ON/OFF Control...
Page 65 Technology > Laser Control System > Various Controls > Sub scanning synchronous control 2-26 ■ ■ Main scanning synchronous control Sub scanning synchronous control To align the write start position in main scanning direction To align the write start position in sub scanning direction. Purpose Purpose Per 1 scan...
Page 66 Technology > Laser Control System > Various Controls > Laser scanner motor control 2-27 ■ Laser scanner motor control Print command To rotate the scanner mirror by the specified speed. Purpose Image reference At power-ON, per printing Execution timing sensor (PS41/PS42) Approx.
Page 67 Technology > Laser Control System > Various Controls > Laser shutter control 2-28 Error Code Laser driver • E110-000X Scanner motor error1 When an error occurs on activating scanner mortor (FG control) • E110-001X Scanner motor error2 When an error occurs on activating scanner mortor (BD control) •...
Page 68 Technology > Laser Control System > Work of service > Points to note about service 2-29 Work of service ■ When replacing the components None ■ Periodical service When durability period comes, change or clean the components. Item Component name Cleaning reference measure Periodically replaced...
Page 69 Technology > Image Formation System > Overview > Specifications 2-30 ■ Specifications Image Formation System Item Function Overview Photosensitive drum Material A-Si φ108 Drum diameter This machine forms a toner image by magnetic one-component developing. Cleaning Cleaning blade It uses new technologies of a twin developing method to ncrease development efficiency and Process speed 665mm/sec an intermediate transfer method to support high-speed printing of thin paper.
Page 70 Technology > Image Formation System > Overview > Part Configuration 2-31 ■ Part Configuration ● Process Unit ● General Configuration Laser Toner feed screw Magnet roller Potential sensor Primary charging unit Blade Primary charging wire Toner container Grid wire Pre-exposure LED (LED1) Drum cleaning blade Toner supply unit Drum cleaning...
Page 71 Technology > Image Formation System > Overview > Part Configuration 2-32 ● ● Waste Toner Feed Unit Transfer unit Process unit Primary chargig roller Patch sensor Static eliminator < Back view > Drum cleaning unit ITB cleaning unit ITB cleaning unit ITB drive roller ITB cleaning Waste toner feed screw...
Page 72 Technology > Image Formation System > Overview > Drive Configuration 2-33 ■ Drive Configuration ● Transfer unit ● Process Unit PS160 PS161 PS124 PS17 PS127 F-2-42 F-2-42 ITB motor F-2-41 F-2-41 ITB steering motor Developing cylinder drive motor Secondary transfer external roller engage/disengage motor Developing stirring motor Patch sensor shutter solenoid Primary charging wire cleaning motor...
Page 73 Technology > Image Formation System > Overview > Drive Configuration 2-34 ● ● Waste Toner Feed Unit Toner Supply unit PS128 PS129 PS130 PS131 PS132 PS133 PS153 PS152 PS136 PS137 PS134 F-2-43 F-2-43 PS135 Hopper motor Toner container open motor Hopper stirring motor PS128 Toner container position sensor 1...
Page 74 Technology > Image Formation System > Overview > Print Process 2-35 ■ Print Process Latent image Apply the light of the pre-exposure LED to remove the Pre-exposure Formation residual charge remained on the photosensitive drum ● Overview Block surface and prevent uneven density. Primary Charge the photosensitive drum surface to an even positive 1.Latent image Formation Block...
Page 75 Technology > Image Formation System > Various Types of Control > Overview 2-36 Various Types of Control Exposure Flash the pre-exposure LED on the photosensitive drum Overview Pre-exposure control ■ surface. Primary Charging Primary Charging Apply a positive bias to the primary charging wire and primary Primary charging bias control - Primary charging bias control grid plate.
Page 76 Technology > Image Formation System > Various Types of Control > Pre-exposure 2-37 ■ Pre-exposure Image Stabilization Control Determine the laser ower and developing bias according to the Potential control ● Pre-exposure Control deterioration of the sensitiveness of the photosensitive drum Appy the light of the exposure LED to remove the rsidual charge remained on the and environmental changes.
Page 77 Technology > Image Formation System > Various Types of Control > Primary Charging 2-38 ■ ● Primary Charging Wire Cleaning Control Primary Charging Prevent a charging failure caused by dirt on the primary charging wire. ● Primary Charging Bias Control Charge the photosensitive drum surface to an even positive potential.
Page 78 Technology > Image Formation System > Various Types of Control > Developing 2-39 ■ Related Error Code Developing • Wire movement error. ● Overview E060-0000: Wire cleaning member doesn’t return to the front side 10 sec after it is signaled to return. Toner feed screw Magnet roller E060-0001:...
Page 79 Technology > Image Formation System > Various Types of Control > Developing 2-40 ● Drive Configuration ● Twin-developing Method Develop toner to the photosensitive drum using two developing cylinders Reason of introuction 1) Inprovement of the development efficiency Development efficiency with this ethod is btter than the development method with one developing cylinder because development is performed twice consecutively.
Page 80 Technology > Image Formation System > Various Types of Control > Transfer/Separation 2-41 ■ Related Service Mode Transfer/Separation • Execution of toner install mode. ● Overview COPIER > FUNCTION > INSTALL > TONER-S Transfer the toner on the photosensitive drum onto paper. ●...
Page 81 Technology > Image Formation System > Various Types of Control > Transfer/Separation 2-42 ● Drive Configuration Related Error Code • ITB motor error E012-0020: While driving, 0.5 sec-off-timing occurred during lock. E012- 0021: When the motor stops, off-timing lock is detected. PS124 PS17 F-2-55...
Page 82 Technology > Image Formation System > Various Types of Control > Transfer/Separation 2-43 ● ● Intermediate Transfer Method Pre-primary Transfer Charging Bias Control Tranfer toner on the photosensiive drum to the paper via the intermediate transfer media Keep an appropriate charging level of the toner on the photosensitive drum and increase transfer efficiency.
Page 83 Technology > Image Formation System > Various Types of Control > Transfer/Separation 2-44 ● ● Post-secondary Transfer Static Eliminator Bias Control Pre-primary Transfer Charging Wire Cleaning Control Prevent an image failure caused by dirt on the pre-primary transfer charging wire. Improve separation performance of thin paper (52-105 g paper).
Page 84 Technology > Image Formation System > Various Types of Control > Transfer/Separation 2-45 ● ITB Displacement Correction Control To prevent the ITB from being broken due to ITB displacement. Steering roller ITB displacement sensor Timing ITB displacement During rotation of the ITB. sensor flag Description In this control, ITB displacement is detected by ITB belt full displacement sensor (PS6), and...
Page 85 Technology > Image Formation System > Various Types of Control > Transfer/Separation 2-46 ● ● ITB Cleaning Control Secondary Transfer External Roller Cleaning Control Remove the residual toner remained on the ITB. Prevent dirt on the backside of the paper caused by dirt on the secondary transfer external roller.
Page 86 Technology > Image Formation System > Various Types of Control > Drum cleaning 2-47 ● ■ Secondary Transfer External Roller Engage/Disengage Control Drum cleaning Prevent dirt on the secondary transfer external roller. ● Overview Remove the residual toner remained on the photosensitive drum. Timing Engagement ;...
Page 87 Technology > Image Formation System > Various Types of Control > Image Stabilization Control 2-48 ● ■ Drum Cleaning re-exposure Image Stabilization Control Description ● Overview Apply the light of the drum cleaning exposure LED to remove drum memory on the Prevent an image failure caused by environmental change and deterioration of the photosensitive drum surface and prevent dirt on the photosensitive drum.
Page 88 Technology > Image Formation System > Various Types of Control > Image Stabilization Control 2-49 ● Control Timing Potential Full potential control This is to decide the grid bias and the E-V characteristics. control The image stabilization control items differ depending on the operating environment of the Simple potential control device and the condition of image formation parts.
Page 89 Technology > Image Formation System > Various Types of Control > Image Stabilization Control 2-50 Image Stabilization Control Except for Image Stabilization Control Multiple initial rotation Multiple initial rotation PASCAL PASCAL Last Last Time Initial Time Initial Item Full Interrupt (Full.
Page 90 Technology > Image Formation System > Various Types of Control > Image Stabilization Control 2-51 ● Patch Image Density Detection MEMO : Toner density is detected by the patch density sensor on the ITB. Since this machine detects the home position of the photosensitive drum, a patch image is developed onto a specified position on the photosensitive drum.
Page 91 Patch images are 9 types at the maximum. This patch is for copy model and PS option. Execution of the offset adjustment of the potential control circuit. • The printer model of Canon PDL doesn’t execute D-half control. COPIER > FUNCTION > DPC > OFST < Patch image >...
Page 92 Technology > Image Formation System > Various Types of Control > Image Stabilization Control 2-53 2. Calculate the E-V (Exposure - Potential) characteristics 4. Contrast potential (Vcont) determination Apply four levels of laser power (Lp) (50h, 90h, C0h, and F0h) in the condition where the Measure the patch image density and determine the Vcont (contrast potential), which is a determined Vg is applied, measure the VI potential (VI 1 to 4) for each level, and calculate target density, based on the density characteristics obtained.
Page 93 1) Form a patch image in the Lp and Vdc settings applied during printing operation. (Adobe/EFI) or the reader. This control is not performed on the Canon printer model. 2) Measure the patch image density. If the measurement result differs from the target value by...
Page 94 Technology > Image Formation System > Various Types of Control > Toner Supply Unit 2-55 ● ■ Toner Supply Unit Secondary Transfer ATVC Control Prevent a secondary transfer failure caused by environmental changes and deterioration of ● Overview the secondary transfer roller. Hopper unit Toner container Timing...
Page 95 Technology > Image Formation System > Various Types of Control > Toner Supply Unit 2-56 ● Toner Level Detection - Toner Supply Control Related Error Code -0101: E020 No toner in developing assembly Hopper unit -0102: No toner in buffer unit -0201: Toner container No toner in developing assembly (at installation)
Page 96 Technology > Image Formation System > Various Types of Control > Waste Toner Feed Unit 2-57 ■ Waste Toner Feed Unit Parts Name Function Rotation of the waste toner stirring screw and waste toner Waste toner stirring motor ● Overview screw.
Page 97 Technology > Image Formation System > Various Types of Control > Waste Toner Feed Unit 2-58 ● ● Waste Toner Full Detection Waste toner container presence detection This is to detect the toner full of the waste toner container and the waste toner buffer. Detect whether the waste toner container is attached to the machine or not.
Page 98 Technology > Image Formation System > Various Types of Control > Drum-related 2-59 ■ Drum-related MEMO : When the drum unit is replaced, apply the barrierta IMI on the sliding unit of the drum ● Drum Homeposition Detection heater contact point. Improves the detection accuracy of the patch image density by forming the patch image on the same position of the photosensitive drum.
Page 99 Technology > Image Formation System > Servicing work > Consumable parts 2-60 Servicing work ■ Consumable parts ■ Replacement Periodical replacement parts Q'ty Part Name Part No. Remarks interval Replacement Primary charging assembly FM3-2814 1500K Q'ty Part Name Part No. Remarks interval Pre-primary transfer...
Page 100 Technology > Image Formation System > Servicing work > Action for parts replacement 2-61 ■ List of periodical service ■ Action for parts replacement ● Primary charging assembly, Primary charging wire, Grid wire Parts Name Task Interval Remarks Primary grid wire Cleaning 200K 1) Execute cleaning of charging wire with a service mode.
Page 101 Technology > Image Formation System > Servicing work > Action for parts replacement 2-62 ● Developing assembly, Developing sleeve unit ● Photo-sensitive drum unit 1) Open Front left cover and Front right cover (before first power ON) 1) Execute offset-adjustment of potential sensor for photosensitive drum with a service mode. 2) Turn main power switch “ON”...
Page 102 Technology > Image Formation System > Servicing work > Major Adjustment 2-63 ■ Major Adjustment 3) If the front side of the test print image is still dark, rotate the plastic screw [B] counter clockwise for half rotation. Install primary charging assembly to main unit in accordance ●...
Page 103 Technology > Image Formation System > Servicing work > Major Adjustment 2-64 Adjustment of primary charging assembly (If rear side of the printed test image is dark) MEMO: If rear side of the printed test image is dark [2], repeat the following procedure 1) ~ 6) until consistent darkness is obtained.
Page 104 Technology > Fixing System > Overview > Specifications 2-65 ■ Specifications Fixing System Item Function Roller fixing Overview Fixing system φ80 Roller Fixing roller φ60 Diameter Pressure roller The machine uses a fixing roller system to realize high-speed printing. Two external heat φ36 External heat upper roller rollers are attached to secure a requird amount of heat.
Page 105 Technology > Fixing System > Overview > Main Parts Configuration 2-66 ■ Main Parts Configuration Parts Configuration Feature / Function / Method Remarks Fixing roller Fix toner to paper. 80 mm dia Cleaning web External heat roller Pressure roller Fix toner to paper. 60 mm dia External heating upper roller Controlled temperature decrease at 36 mm dia...
Page 106 Technology > Fixing System > Overview > Drive Configuration 2-67 ■ Drive Configuration THM3 PS16 THM4 PS14 THM5 THM1 THM8 THM2 PS64 PS11 THM7 THM6 PS10 PS170 PS12 F-2-89 F-2-89 PS13 Parts Configuration Code Function / Method THM2 Noncontact type (temperature control, Main Fixing roller F-2-90...
Page 107 Technology > Fixing System > Overview > Basic Sequence 2-68 ■ ● Print (A4, Normal mode) Basic Sequence ● Power-ON STBY INTR PRINT LSTR STBY Power On Main heater (H2) WMUP1 WMUP2 WMUP3 STBY Fixing roller Fixing roller: Fixing roller: Fixing roller:210 degree C Sub heater (H3) Target temperature...
Page 108 Technology > Fixing System > Various Types of Control > Overview 2-69 Various Types of Control - Fixing cleaning web drive control - External heat roller engage - Fixing cleaning web level detection /disengage control Overview ■ Adjust the fixing temperature to prevent a fixing failure. Fixing roller temperature control Down sequence control...
Page 109 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-70 ■ ● Startup temperature control Fixing temperature control ● Roller Target temperature Fixing roller temperature control ~ 179°C 180 ~ 210°C Fixing roller Adjust the fixing temperature to prevent a fixing failure. 150°C 180°C Pressure roller...
Page 110 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-71 ● Switching the settings related to the fixing performance (2) Adjust fixing of paper source In this adjustment, [Fixing priority] and [Standard] (Productivity priority: default) are (1) Overview available for each paper source and the fixing performance of each setting is as below This equipment has the following modes to adjust the fixing performance and these items...
Page 111 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-72 <When “Standard” is specified> (Productivity priority: default) (3) Adjust fixing for different paper sizes In this adjustment, [Fixing priority] and [Standard] (default) is available and the fixing Inside temperature performance of each setting is as below table.
Page 112 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-73 <When “Standard” is specified> (Default) (4) Adjust fixing for natural conditions In this adjustment, [Fixing priority] (Default), [Standard] and [Productivity priority] is Inside temperature available and the fixing performance of each setting is as below. Paper type to 14.9 deg C 15 to 18.5 deg C...
Page 113 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-74 (Default) (Default) Paper source basis: standard & Natural Paper source basis & Natural conditions Paper source basis: standard & Natural Paper source basis: standard & Natural conditions basis: productivity priority basis: both settings are standard.
Page 114 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-75 (5) Operation flow based on the output result ● Down sequence control Upon user’s request or based on the status of output result or, switch the foregoing fixing Decrease a print speed or place the machine in the standby status for a specified period of adjustment items as below.
Page 115 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-76 ● Paper wrapping detection ● Pressure roller pressure control Detect paper wrapping to the fixing roller and pressure roller. To prevent the fixing failure and to improve the jam fix performance, change the pressure of fixing roller and pressure roller and also disengage the rollers.
Page 116 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-77 ● External heat roller engage/disengage control Fixing roller Pressure roller position Disengage the external heat roller from the fixing roller to prevent deformation of the fixing sensor Fixing roller cam PS12...
Page 117 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-78 ● Fixing Cleaning Web Drive Control/Level Detection ● Fixing cleaning web level detection Remove the residual toner remained on the fixing roller with a cleaning web (containing This detects that the low remaining level of fixing cleaning web.
Page 118 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-79 ● Lower Separation Claw engage/disengage Control ● Refresh Roller Drive Control Bring the lower separation claw into contact with the pressure roller to prevent thin paper from Prevent an image failure caused by a claw mark of the pressure roller.
Page 119 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-80 Operation Engage/disengage detection Driven by the fixing pressure motor (M10). Pressure roller engage/disengage detection by the following sensors. • Pressure roller position sensor (PS12) • Pressure roller home position sensor (PS13) Pressure 2 PS12 Pressure 3...
Page 120 Technology > Fixing System > Various Types of Control > Fixing temperature control 2-81 ● Protection function Function Stop power distribution to the heater when the fixing heater temperature reaches an abnormally high temperature. Fxing assembly DC controller PCB (PCB1) [12] External heating upper roller...
Page 121 Technology > Fixing System > Servicing work > Periodial Servicing 2-82 Servicing work Periodically Replaced Parts, Durables and Periodical Servicing ■ Refer to Chapter 3. 2-82 Technology > Fixing System > Servicing work > Periodial Servicing...
Page 122 Technology > Fixing System > Servicing work > Action for parts replacement 2-83 ■ Action for parts replacement To prevent the abnormal noise, apply the grease (molykote) onto the inner surface and outer surface of the bushing. 2-83 Technology > Fixing System > Servicing work > Action for parts replacement...
Page 123 Technology > Pickup / Feed System > Overview 2-84 Pickup / Feed System Overview In pickup feed system, paper is fed from the pickup area to the delivery area. This machine is equipped with the new technology “active registration” to realize the 135 sheet/min high-speed printing and high accuracy registration.
Page 124 Technology > Pickup / Feed System > Overview > Specification 2-85 ■ Specification Item Function/method Paper storage Front loading method Pickup unit Main body Deck x 1 POC Deck Deck x 3 Side Paper Deck Deck x 3 (For outside Japan only) Pickup method Main body Air separation method...
Page 125 Technology > Pickup / Feed System > Overview > Product Configuration 2-86 ■ Product Configuration Pickup belt drive roller Deck pull-out roller ● Roller Deck feed roller 1 Deck feed roller 2 Deck feed roller 3 [22] [11] [23] [21] [20] [19] [18] [17] [16]...
Page 126 Technology > Pickup / Feed System > Overview > Product Configuration 2-87 ● Sensor PS10 Fixing inlet sensor PS77 Delivery sensor 3 PS11 Inner delivery sensor PS79 Reverse vertical path sensor 1 PS53 PS51 PS45 PS19 Secondary post-transfer sensor PS80 Reverse vertical path sensor 2 PS67 PS66...
Page 127 Technology > Pickup / Feed System > Overview > Drive Configuration 2-88 ■ Drive Configuration ITB belt motor Fixing main motor POD deck feed motor Vertical path feed motor Escape feed motor M22 M20 Pre-registration feed motor1 Pre-registration feed motor2 Pre-registration motor Cross feed correction motor1 Cross feed correction motor2...
Page 128 Technology > Pickup / Feed System > Overview > Paper Path 2-89 ■ Paper Path Escape delivery POD deck pickup Each option delivery Side Paper Deck pickup (for outside Japan only) Deck pickup F-2-115 F-2-115 Deck pickup Paper is picked up and fed from the main deck. Side Paper Deck pickup Paper is picked up and fed from the Side Paper Deck.
Page 129 Technology > Pickup / Feed System > Overview > Interval Speed 2-90 ■ Interval Speed In this machine’s feed system, feeding speed is accelerated/decelerated in specific area. Leading edge registration acceleration/deceleration area Delivery deceleration point Pre-registration Reverse acceleration point acceleration/deceleration area Straight delivery Pre-registration deceleration point...
Page 130 Technology > Pickup / Feed System > Overview > Control/Function List 2-91 ■ Control/Function List Pre-fixing feed area Fixing area Transfer area Active registration area ● Overview Area Control list reference Lifter control Pickup area p. 2-9 Open/close control p. 2-15 Paper level detection p.
Page 131 Technology > Pickup / Feed System > Pick-up Area Control/Function > Lifter control 2-92 ■ Lifter control Pick-up Area Control/Function Lifter is driven by lifter motor through lifter wire. By changing the rotation direction on the lifter This machine uses an air-pickup method and provides the double-feeding prevention and a motor, the lifter moves up or down.
Page 132 Technology > Pickup / Feed System > Pick-up Area Control/Function > Lifter control 2-93 Storage close sensor Storage close sensor Foreign particle sensor Foreign particle sensor Lifter Lifter upper limit switch Trailing edge sensor 2 Lifter upper limit switch Lifter wire PCB36 Trailing edge sensor 1 Storage level sensor left...
Page 133 Technology > Pickup / Feed System > Pick-up Area Control/Function > Lifter control 2-94 ● First sheet lift down limit control ● Paper height control If there is paper with extreme lower/upper curl, the paper surface may not be attracted to be When the height of the paper surface at the lead edge becomes unstable by floatation of paper, the next step for pickup operation cannot be performed smoothly.
Page 134 Technology > Pickup / Feed System > Pick-up Area Control/Function > Lifter control 2-95 ● Timing for lifter control When preparing pickup The machine executes the first sheet lift down limit control and the paper surface height When the power is turned ON control.
Page 135 Technology > Pickup / Feed System > Pick-up Area Control/Function > Lifter control 2-96 In the case of pickup completion/jam To wait for the fan airflow to be settled down, the lifter is stopped for 5.0 sec after all of the fans are stopped.
Page 136 Technology > Pickup / Feed System > Pick-up Area Control/Function > Lifter Error Detection Control 2-97 ■ Lifter Error Detection Control Foreign particle sensor Lifter upper limit sensor When the lifter is moved up or down, 3 types of abnormal detection are executed as shown Foreign particle sensor flag below.
Page 137 Technology > Pickup / Feed System > Pick-up Area Control/Function > Open/close Control 2-98 ■ Deck switch Open/close Control Pressing the open button on the deck front cover display rotates the lifter motor to start the Lifter motor Storage close lifter to move down.
Page 138 Technology > Pickup / Feed System > Pick-up Area Control/Function > LED Control 2-99 ■ LED Control PCB36 Air pickup driver PCB The state of the deck can be determined by the LED on the front cover display of the deck. ●...
Page 139 Technology > Pickup / Feed System > Pick-up Area Control/Function > Paper Surface Control 2-100 ■ Paper Surface Control Timing to Timing to Timing to turn Timing to switch flash activate off the light This machine moves the lifter up and down to keep the paper surface at specified height for Activation→...
Page 140 Technology > Pickup / Feed System > Pick-up Area Control/Function > Paper Surface Control 2-101 ● Paper surface detection at paper's lead edge Paper surface sensor 1 Paper surface sensor 2 Intermediate paper Lifter surface sensor moves down The surface of the paper's lead edge is detected by the paper surface sensor 1, the paper Pickup upper threshold surface sensor 2 and the intermediate paper surface sensor.
Page 141 Technology > Pickup / Feed System > Pick-up Area Control/Function > Paper Surface Control 2-102 During pickup, the result of the trailing edge sensors is used to determine whether to stop the Trailing edge sensor 2 lifter in operation. Trailing edge sensor 1 If the surface height at the trail edge reaches either reference A or B when the intermediate •...
Page 142 Technology > Pickup / Feed System > Pick-up Area Control/Function > Paper Presence Detection 2-103 ■ In the case that the paper surface sensor 2 is ON and that the paper presence sensor is OFF, Paper Presence Detection it is judged that the paper is absent. The presence/absence of paper in the deck is detected with the paper presence sensor.
Page 143 Technology > Pickup / Feed System > Pick-up Area Control/Function > Paper Level Detection 2-104 ■ Paper Level Detection MEMO : When paper is simply absent, the orange paper supply LED does not blink on the The remaining paper level in the deck is detected by the storage level sensor right and indicator of the deck front cover.
Page 144 Technology > Pickup / Feed System > Pick-up Area Control/Function > Paper Level Detection 2-105 Lifter control is executed constantly during pickup to keep the paper surface at appropriate height. Storage level Storage level sensor right sensor left Because of the inability to determine accurate remaining level when the lifter is moved down, the height is calculated by subtracting the number of sheets that has actually been picked up from the number of sheets before pickup.
Page 145 Technology > Pickup / Feed System > Pick-up Area Control/Function > Air Pickup Control 2-106 ■ Deck pickup solenoid Air Pickup Control Paper suction fan Air floatation fan In the pickup assembly, there are 2 types of airflow used to improve performance for paper Suction shutter separation.
Page 146 Technology > Pickup / Feed System > Pick-up Area Control/Function > Air Pickup Control 2-107 1) When receiving the pickup preparation signal from the host machine, the following fans are MEMO : activated: The mechanism in the deck assembly to support air-pickup is used when a user sets paper.
Page 147 Technology > Pickup / Feed System > Pick-up Area Control/Function > Air Pickup Control 2-108 3) The floatation airflow passes through the floatation air duct and blow to the paper from the 5) If the paper is attracted to the suction belt at the time of 140 msec after the deck pickup 3 floatation nozzles.
Page 148 Technology > Pickup / Feed System > Pick-up Area Control/Function > Air Pickup Fan Control 2-109 ■ Air Pickup Fan Control MEMO : When double-feed occurs with particular types of paper even if the auto airflow This machine controls fans related to air pickup to support variety of paper types and adjustment is executed, airflow of the air floatation fan can be manually increased.
Page 149 Technology > Pickup / Feed System > Pick-up Area Control/Function > Pickup Control 2-110 ■ Deck pickup solenoid Suction belt Deck pull-out roller Pickup Control Once the pickup start signal is received, the machine starts pickup if the following conditions are met: There is no paper jam.
Page 150 Technology > Pickup / Feed System > Pick-up Area Control/Function > Auto Cassette Change Function 2-111 ■ Switching of Paper Size ■ Auto Cassette Change Function Paper size is specified in User Mode after shifting the side guide plate and the trail edge In order to reduce the downtime during continuous printing, the machine adopts "Auto guide plate to be fitted with the paper size.
Page 151 Technology > Pickup / Feed System > Pick-up Area Control/Function > Auto Cassette Change Function 2-112 With auto cassette change function, the pickup source is switched according to the priority e.g.) when specifying the middle deck of the Secondary POD deck as the pickup source while order specified to each deck.
Page 152 Technology > Pickup / Feed System > Pre-registration Area Control/Function 2-113 Pre-registration Area Control/Function POD deck feed motor Vertical path feed motor The paper fed from the pickup area, duplexing area or pickup option is fed to the active Pre-registration feed motor1 registration area.
Page 153 Technology > Pickup / Feed System > Pre-registration Area Control/Function > Pre-registration Control 2-114 ■ 2. Pre-registration Feed Speed Pre-registration Control After the paper goes through the pre-registration deceleration position, the speed is slow Pre-registration control has the following 3 controls. down by the process speed.
Page 154 Technology > Pickup / Feed System > Pre-registration Area Control/Function > Pre-registration Control 2-115 3. Image Write Start Position MEMO : When the leading edge of paper reaches the image standard sensor (PS41 or PS 42), image PS42 is the standard sensor for all other than transparency and PS41 is the standard reading is started.
Page 155 Technology > Pickup / Feed System > Pre-registration Area Control/Function > Pre-registration Roller Disengage Control 2-116 ■ Pre-registration Roller Disengage Control PS34 Pre-registration roller1 disengage sensor PS35 Pre-registration roller2 HP sensor At the skew correction on the active registration area, the pre-registration roller 1 and 2 PS36 Pre-registration roller2 disengage sensor interrupt so that the disengage control of pre-registration roller 1 and 2 is executed.
Page 156 Technology > Pickup / Feed System > Pre-registration Area Control/Function > Double Feed Detection 2-117 Following is the mechanism of pre-registration roller 1. Pre-registration roller 2 has the same ■ Double Feed Detection mechanism. Double feed detection is executed by the ultrasound sensor (for transmission, reception) M19 Pre-registration located between the deck feed roller1 and 2 on the main deck path.
Page 157 Technology > Pickup / Feed System > Pre-registration Area Control/Function > Transparency Detection 2-118 ■ Transparency Detection Image standard sensor (PS41 and PS42) is used for transparency detection. While PS41 (image standard sensor for transparency) is a reflection sensor and can detect all types paper, PS42 (image standard sensor) is a prism sensor and it cannot detect the transparency.
Page 158 Technology > Pickup / Feed System > Active Registration Area Control / Function 2-119 Active Registration Area Control / Function Pre-registration motor Cross feed correction motor1 The paper fed from the pre-registration area is fed to the transfer area. Cross feed correction motor2 To realize the high productivity, the paper continues to be fed during the skew correction Registration motor control, side registration control and leading edge registration control.
Page 159 Technology > Pickup / Feed System > Active Registration Area Control / Function 2-120 Following shows the image of the paper feeding on the active registration area. PS43 Pre-registration roller separation HP sensor Paper skew is corrected by the skew correction roller and side registration is corrected by the PS44 Pre-registration roller separation sensor shift operation of the registration roller.
Page 160 Technology > Pickup / Feed System > Active Registration Area Control / Function > Skew Correction Control 2-121 ■ Skew Correction Control Cross feed correction motor 2 <Overview of control> The skew correction roller has the drive at the front and at the rear separately and skew is corrected by changing the speed of the rollers at the front and at the rear.
Page 161 Technology > Pickup / Feed System > Active Registration Area Control / Function > Skew Correction Control 2-122 <Skew registration correction step> Step 2 The registration front roller and the pre-registration roller 1, 2 are disengaged. Step 1 to 3: First skew correction Timing: Just after the leading edge of the paper goes through the skew correction roller.
Page 162 Technology > Pickup / Feed System > Active Registration Area Control / Function > Skew Correction Control 2-123 Step 3 Step 4 This is to slow down the speed of the skew correction roller that is ahead of the other roller. The registration front roller is back to the engaged status.
Page 163 Technology > Pickup / Feed System > Active Registration Area Control / Function > Skew Correction Control 2-124 Step 5 Step 6 The machine calculates the skew degree of paper by the difference of the time when the This is to slow down the speed of the skew correction roller where the paper is ahead of the paper reaches the secondary skew sensor (front) and the secondary skew sensor (rear).
Page 164 Technology > Pickup / Feed System > Active Registration Area Control / Function > Side Registration Control 2-125 ■ Side Registration Control <Overview of control> Registration roller shifts front or rear by the degree of difference between the paper position and the feeding reference point to control the side registration.
Page 165 Technology > Pickup / Feed System > Active Registration Area Control / Function > Side Registration Control 2-126 <Side registration control step> Step 2 The registration roller shifts according to the difference degree from the center point Step 1 calculated in step1. CIS detects the right edge of paper and the paper center position is estimated from the detected point and the paper size, and then, difference degree from the center reference The paper continues to be fed and shifted by the registration roller.
Page 166 Technology > Pickup / Feed System > Active Registration Area Control / Function > Leading Edge Registration Control 2-127 ■ Leading Edge Registration Control Step 3 The registration roller goes back to the original position. <Overview of control> Timing: After the registration roller makes a full-turn and the registration roller HP sensor The machine calculates the paper feed time from the image reference sensor to the post- completes detection.
Page 167 Technology > Pickup / Feed System > Active Registration Area Control / Function > Registration Front Roller Disengage Control 2-128 ■ Step 2 Registration Front Roller Disengage Control The machine controls the speed of the registration roller from the time estimated in step 1. At the skew correction, the registration front roller interrupts so that the disengage control of Timing: When the leading edge of paper is 0 mm –...
Page 168 Technology > Pickup / Feed System > Pre-fixing feed Area > Pre-fixing feeding assembly lifter control 2-129 Pre-fixing feed Area Lower path Pre-fixing feeding assembly lifter control ■ Pre-fixing feeding assembly performs the lifting, and the path is changed according to the paper size.
Page 169 Technology > Pickup / Feed System > Pre-fixing feed Area > Fixing loop control 2-130 ■ 3. Loop detection sensor (PS147) is turned ON, and the fixing roller drops the speed. Fixing loop control Since the thermal expansion of the fixing roller causes instability of the rotation period, even if the rotation speed is constant, but the paper delivery speed of each the fixing roller and the secondary transfer roller are different.
Page 170 Technology > Pickup / Feed System > Pre-fixing feed Area > Pre-fixing feed assembly active lifter control 2-131 ■ Pre-fixing feed assembly active lifter control 2. Change to the lower path Timing: Before the paper leading edge arrives in the fixing roller. If the rigidity of the paper performed loop control is high, there is possibility that the impact caused when the paper leading edge enters the fixing nip will spread to the secondary transfer assembly and its upstream.
Page 171 Technology > Pickup / Feed System > Buffer Delivery Area Control/Function > Delivery Control 2-132 ■ Buffer Delivery Area Control/Function Delivery Control There are 2 delivery methods with this machine such as face-up delivery and face-down Paper fed from the fixing area is delivered or fed to the duplexing feed area. delivery.
Page 172 Technology > Pickup / Feed System > Buffer Delivery Area Control/Function > Delivery Control 2-133 ● Face-up Delivery PCB8 Fixing main driver PCB PCB7 Reverse delivery driver PCB PS168 PS77 PS79 PS67 PS148 PCB7 PS66 PS80 Reverse delivery driver PCB PS104 PS103 PS81...
Page 173 Technology > Pickup / Feed System > Buffer Delivery Area Control/Function > Duplexing Reverse Control 2-134 ■ Duplexing Reverse Control Duplexing decurler motor Reverse vertical path motor1 When the leading edge of paper reaches the duplexing vertical path sensor 4, the paper is Reverse vertical path motor2 fed by the specified distance and the paper pauses where the trailing edge of paper is in the Delivery vertical path motor1...
Page 174 Technology > Pickup / Feed System > Buffer Delivery Area Control/Function > Delivery Decurler Control 2-135 ■ ● For lower curl correction Delivery Decurler Control PCB7 Reverse delivery driver PCB This control is to eliminate the curl of the delivered paper. There are delivery decurler for upper curl correction and one for lower curl correction, and corresponding roller and appropriate pressure are decided depending on the paper type, toner amount and the environment.
Page 175 Technology > Pickup / Feed System > Buffer Delivery Area Control/Function > Duplexing Decurler Control 2-136 ■ Duplexing Decurler Control This control is to eliminate the paper curl at duplexing feed. The appropriate pressure for duplexing decurler is decided depending on the paper type, toner amount and the environment.
Page 176 Technology > Pickup / Feed System > Duplexing Area Function/Control > Duplexing Wait Control 2-137 ■ Duplexing Area Function/Control Duplexing Wait Control There are 6 wait positions including the delivery buffer area and the pre-registration area. The paper fed from the buffer delivery area is fed to the pre-registration area. The paper is paused on the wait position by the specified distance from the reference sensor.
Page 177 Technology > Pickup / Feed System > Duplexing Area Function/Control > Duplexing Wait Control 2-138 Step 1 When the leading edge of paper goes through the each pause position reference sensor, it is checked if there is paper on the downstream wait position. MEMO : Paper presence is detected by not checking the standard senor on the downstream wait position but checking the data.
Page 178 Technology > Pickup / Feed System > Escape Area Control/Function > Escape Delivery Control 2-139 PCB3 Pickup feed driver PCB Escape Area Control/Function PCB1 ■ Escape Delivery Control DC controller PCB Escape delivery motor This machine is equipped with the escape path on the main body and the paper is fed through the escape path and delivered to the escape tray above the pickup options (POD deck or Side Paper Deck) in the following cases.
Page 179 Technology > MEAP > Changes > MFID support (iR3245 series/ imagePRESS 1135 series only) 2-140 ■ MEAP MFID support (iR3245 series/ imagePRESS 1135 series only) In previous devices, in order to judge whether a MEAP application could be run, it was necessary to declare the Device Specification ID (DID) on the MEAP ap plication side.
Page 180 Technology > MEAP > Checking the Operating Environment > Domain authentication management 2-141 ■ Checking the Operating Environment Domain authentication management In order to use domain authentication in SSO-H, the following sytem environments are This section lists the requirements on the operating environment for the maintenance. required.
Page 181 Technology > MEAP > Checking the Operating Environment > SSO domain authentication environment 2-142 Network ports used System environments for administrator and ordinary user (when using IPv6 communication) Supported browser Port No. Application Operating System Java Runtime Environment Communication with DNS server (fixed) Windows XP Microsoft Internet Explorer 6: Sun Microsoft Internet Explorer 6 SP1...
Page 182 Technology > MEAP > Checking the Operating Environment > SSO domain authentication environment 2-143 Combination list of the versions of SSO Login application of MEAP device and SA Product Name of Version of Version of SA SSO Login MEAP Device Product Name of Version of Version of SA...
Page 183 1135 Firewall. If not being designated a directory of installation, SA.exe is stored in the T-2-99 T-2-99 following directory. C:\Program Files\Canon\SSOPackage\SecurityAgent SSO basic function support In the case that Active Directory has been constructed in Windows Server 2003 • SSO basic function + Multi domain function + LLS cache function support...
Page 184 Technology > MEAP > Setting Up the Network 2-145 Setting Up the Network MEMO : When using SSL, set [Use SSL] ON. To allow a MEAP device to accept accesses through the network, for example you operate (This setting is also applied to the SSL setting of RUI. Same is true in the case of a device with SMS, the On option must be selected on Use HTTP screen.
Page 185 Technology > MEAP > Login to SMS > Login by Password Authentication 2-146 Login to SMS ■ Login by Password Authentication In the SMS login window, enter the password for authentication. Only one password can be SMS login may be done by entering a password for authentication, or by authentication via registered with SMS.
Page 186 Only the following users may us SMS via RLS. • - In the case of domain authentication, users belonging to the Canon Peripheral Admins Group. - In the case of local device authentication, users registered with Administrator privileges.
Page 187 Technology > MEAP > Setting the method to login to SMS 2-148 In the case the device authentication method is SSO Setting the method to login to SMS The SMS login method settings are done by setting the login Start/ Stop via the other login method.
Page 188 Technology > MEAP > Setting the method to login to SMS > Setting for login by Password Authentication 2-149 ■ Setting for login by Password Authentication 2) Select [System Management] tab > [Utility] tab > [Application Management Function] tab. The procedures for changing the password authentication Start/ stop settings are as follows. 1) Access SMS by RLS Authentication from the PC browser on the same network as the MEAP device.
Page 189 Technology > MEAP > Setting the method to login to SMS > Setting for login by RLS Authentication 2-150 3) Enter a check mark against the SMS Installer Service (Password Authentication) radio ■ Setting for login by RLS Authentication button and click on either Start or Stop. Check that the status has changed accordingly. The procedures for changing the RLS authentication Start/ Stop settings are as follows.
Page 190 Technology > MEAP > Setting the method to login to SMS > Setting for login by RLS Authentication 2-151 2) Select [System Management] tab > [Utility] tab > [Application Management Function] tab. 4) Log out and then log in again and access via the RLS authentication login window. When RLS authentication has been set to Start, the RLS entry window will now be displayed.
Page 191 Technology > MEAP > Checking Application List 2-152 Checking Application List 3) Check the displayed information: a. Information on Applications The page of Application List is designed to show resources arranged according to applications. - Name (of the application) The page gives you a good idea of how much of the device's memory is being used by the - Installation (date) applications (both in absolute and relative terms) as well as how much memory still remains.
Page 192 Technology > MEAP > Starting and Stopping a MEAP Application 2-153 4) Check to see that the status of the MEAP application in question is either "Started" or Starting and Stopping a MEAP Application "Stopped." 1) Log in to the SMS. (Refer to Login to SMS in this manual.) 2) Click [Application List].
Page 193 Technology > MEAP > Checking the Platform Information 2-154 Checking the Platform Information MEMO : iR3245 was made MFID enabled, so MFID information was added to the platform You can check the versions of MEAP Contents, MEAP Specifications, and Java Virtual information.
Page 194 Technology > MEAP > MEAP Specifications 2-155 MEAP Specifications MEAP application declares 1 or more MEAP Specifications required for its execution. Declaration of multiple Device Specification IDs means that the application is operable What is MEAP Specifications (MEAP Spec Version)? in all the environments declared.
Page 195 Technology > MEAP > MEAP Specifications 2-156 Product CCNT Initial MEAPSpecVer after Product CCNT Initial MEAPSpecVer after USA EUR OCE SPL KOR USA EUR OCE SPL KOR Firmware Upgrade Firmware Upgrade Name MEAPSpecVer Name MEAPSpecVer 5, 6, 7 5, 6, 7, 9, 10, iR C6870 imagePRESS 11, 13...
Page 196 Technology > MEAP > MEAP Specifications 2-157 MEAP Spec Version Product CCNT Initial MEAPSpecVer after USA EUR OCE SPL KOR Firmware Upgrade Name MEAPSpecVer MEAP Spec Version Description 5, 6, 7, 9, 10, 5, 6, 7, 9, 10, 11, 13, iR C5185 MEAP basic function 11, 13, 14, 15,...
Page 197 Applications using API other than those defined cannot use MFID. MFID display sample Supported devices Devices supported by MFID are as follows. 1) Colour devices None 2) BW devices iR3245 series/ imagePRESS 1135 series F-2-211 F-2-211 2-158 Technology > MEAP > MFID...
Page 198 Technology > MEAP > Checking the System Information of a MEAP Application with SMS 2-159 Operation image Checking the System Information of a MEAP Application with SMS DID:P OC:MB10 (basic functions) UIM20 (UI functions) 1) Log in to SMS. PR10 (printer functions) It is not possible to 2) Click [System Management] tab.
Page 199 Technology > MEAP > Printing the System Information of a MEAP Application 2-160 5) When the following status information of MEAP applications (including the system Printing the System Information of a MEAP Application application) appears in a different window, copy and paste all information to create an 1) Make the following selections: [Additional Functions] button >...
Page 200 It is the name of the vendor that developed the application, and is the name (bundle-vendor) Status: Resolved declared in a statement within the application program. Installed on: Tue Oct 21 14:00:11 GMT+09:00 2003 Vendor : Canon Inc. License Status : Installed License Status Maximum Memory Usage : 1024 It indicates the status of the license;...
Page 201 In doing so, he/she needs to register the license access number of the application and the serial number of the device. http://www.canon.com/meap/ Maximum 20 applications can be installed (In iR5160/iR6060/iR2250/iR2850/iR3350, •...
Page 202 Technology > MEAP > Installing an Application 2-163 4) Click [Browse] button, and select the application file and the license file of the application; File Product Name Memory Thread Socket then, click [OK] button. Description iR5055/iR5065/iR5075 1024MB 20MB MEMO : iR C5185 1024MB 30MB...
Page 203 MEAP-available devices on network. see Adding a License File . The main targets are system administrators in big companies and CANON service engineers If you are updating an existing application, stop the application; then, install the new •...
Page 204 Technology > MEAP > Adding a License File 2-165 Adding a License File 5) Click [Browse] button, and select the license file you want to install. 1) Log on to SMS. 2) On Application List , click the name of the application to which you want to add a license file.
Page 205 Technology > MEAP > Disabling a License File (suspending a license) 2-166 Disabling a License File (suspending a license) 2) Click the name of the application that you want to disable. CAUTION To invalidate (or suspend) a license, you must first stop the application in question. •...
Page 206 Technology > MEAP > Downloading/Removing an Invalidated License File 2-167 Downloading/Removing an Invalidated License File 4) Click [Disable] button. You must remove the invalidated license file before uninstalling an application. If re- installation is a possibility, you may download the license file to a PC for storage. To download or delete a license file, first disable it.
Page 207 Technology > MEAP > Downloading/Removing an Invalidated License File 2-168 5) On Application Information page, click [License Management] tab. 8) To delete, click [Delete] button. F-2-230 F-2-230 F-2-232 F-2-232 6) License Management page appears. To download, click [Download] button. 9) Check the confirm page appears. 10) Click [OK] button.
Page 208 Technology > MEAP > License for forwarding 2-169 License for forwarding Reusable license Reinstallation was not able to perform for all license files. When reinstalling, Disable When the device is replaced due to lease up or trouble, it is possible to continue using the License file should be downloaded (see Disabling a License File (suspending a license) current license information of MEAP application by forwarding it to a new device.
Page 209 Technology > MEAP > License for forwarding 2-170 3) Specify the application to be forwarded. 5) The window to confirm whether to create a transfer licence will be displayed. Click [OK]. F-2-237 F-2-237 6) Icon of license file for forwarding is displayed in the box of license file downloading. Click [Download].
Page 210 Technology > MEAP > License for forwarding 2-171 7) The dialogue [Open] is displayed. Click [Save]. 9) After downloading the license file for forwarding, click [Delete] to display the confirmation screen and click [OK] to delete the file (in consideration of breakage of license for forwarding, deleting disabled license can be executed after all steps have been completed).
Page 211 Technology > MEAP > Login Service 2-172 Uninstalling an Application Login Service The login service is used to authenticate the user when a MEAP device is booted up. Login CAUTION service changes and install/ uninstall are carried out from the 'System Management' page. The pre-install applications and those provided on the accessory CD are as follows.
Page 212 Technology > MEAP > Login Service > SSO overview 2-173 ■ SSO-H (Single Sign-On-H) overview CAUTION This is a merger of the existing SDL and SSO login services and has the following features. Important information when using conventional SSO and SDL •...
Page 213 Technology > MEAP > Login Service > Authentication methods 2-174 ■ Differences from conventional SSO Authentication methods Domain C Domain B Domain B Both SSO-H and SSO can use multiple authentication methods, and the user can toggle DomainC between them from a Web browser. (Refer to the MEAP Authentication System Settings Guide 'User Authentication Method Settings'.) CAUTION The factory shipment setting is 'Domain authentication + local device authentication'.
Page 214 Technology > MEAP > Login Service > Authentication methods 2-175 Domain authentication + local device authentication CAUTION This is a user authentication method that provides both domain authentication and local device authentication functionalities. Principally, domain users who are registered/ managed To run domain authentication and Department ID management at the same time, •...
Page 215 • [Restriction] With SSO, there was a function where ID programmed on SA would be allocated to domain authentication administrators (Canon Peripheral Admins Group users) on SA, and belonging to different subnets than the device are listed. The Active Directories within the same site are accessed in order. Note, however, system administrators automatically authenticated, but with SSO-H this is now unsupported.
Page 216 Technology > MEAP > Login Service > Site internal access mode 2-177 Settings for site internal access mode 1) SSO-Tokyo acquires site lists from Active Directories. Switching between site internal access mode/ non site internal access mode, as well as Note, however, that the Active Directories accessed in order to acquire site lists are in the detailed mode settings, are done via DMS or iWEMC.
Page 217 Technology > MEAP > Changing Login Services > Steps to Change Login Services 2-178 Changing Login Services ■ Environment confirmation Steps to Change Login Services Refer to Checking the Operating Environment in this manual for details on the system ■ requirements when using login services.
Page 218 1) Get the switch license for initializing the password. Request the support of the regional headquarters of the Canon for switch license for initializing the password presenting the device serial number. 2) Click [Login] button leaving Password field blank or entering incorrect password.
Page 219 If you cannot make a backup of the license files as hard disk suffers a fault, contact the used for the foregoing purpose. support staff of the regional headquarters of Canon telling the device serial number and the names of MEAP applications installed to the device to obtain the necessary special license files.
Page 220 Use safe mode if you need to start up the system without worrying about extra applications. It <Other than iR3245 series/ imagePRESS 1135 series> will start up only those system software files (including SMS) that normally start up as default 1) Copy a set of obtained special license files to a laptop for service operation.
Page 221 Technology > MEAP > Setting HTTP port for MEAP application (level 2) 2-182 7) Press the 1 key on the control panel keypad to change the setting to '1'; then, click [OK] Setting HTTP port for MEAP application (level 2) button.
Page 222 Technology > MEAP > Setting HTTP port for MEAP application (level 2) 2-183 7) Press [MEAP-PN] button. 9) Check to see that it is reflected in setting field, and turn off the main power, and then, restart the device. F-2-254 8) Press the port number to specify on the control panel (the numerical value input in the field F-2-256 is displayed), and press [OK] button.
Page 223 Technology > MEAP > Setting HTTP port for MEAP application (level 2) 2-184 7) Press [MEAP-SSL] button. 9) Check to see that it is reflected in setting field, and turn off the main power, and then, restart the device. F-2-257 8) Press the port number to specify on the control panel (the numerical value input in the field F-2-259 is displayed), and press [OK] button.
Page 224 As regards MEAP applications that can use MEAP standard software keyboards, the USB • keyboard can be used along with native functionality. * The SSO, SSO-K and SDL Login applications provided by Canon Inc. use software keyboards, so they are able to use USB keyboards. MEMO : The factory shipment default prioritizes compatibility with devices in the field, so the setting is to enable the use of MEAP application keyboards.
Page 225 Technology > MEAP > USB memory related functions(iR3245 series only) 2-186 USB memory related functions(iR3245 series only) Scan to USB memory (supported outside of Japan and Europe) Scanned documents can be saved directly to USB. Common spec. The file formats supported by the USB memory linkage function are PDF, TIFF and JPEG.. •...
Page 226 Technology > MEAP > USB memory related functions(iR3245 series only) 2-187 USB memory To Print: Print PDF/TIFF/JPEG. (supported outside of Japan and Europe) Sort function: Sort file lists into USB Links with PDF direct print option to print out image data stored in USB memory. The file lists displayed on the control panel can be sorted and displayed by file names and Maximum printable size is 2GB.
Page 227 Uses the Java platform (J2ME - Java 2 platform Micro The term of "Esplet" is a coinage by Canon inspired from Applet, Edition) to run Java application for MEAP.
Page 228 Technology > MEAP > Reference material > Detail of License File 2-189 ■ Detail of License File Definitions and Explanations Terms & Acronyms Runs on MEAP platform. Consists of application files (*.jar) and the MEAP Application license file (*.lic). MEAP Contents Required to install an MEAP application to a MEAP device.
Page 229 Technology > MEAP > Option for exclusive individual measure > Error at starting up the MEAP application/Setting to hide JAM screen (level 2) 2-190 ■ Option for exclusive individual measure Error at starting up the MEAP application/Setting to hide JAM ■...
Page 230 Technology > MEAP > Option for exclusive individual measure > Setting of Screen Transition from MEAP Screen to the Standard Screen 2-191 ■ Setting of Screen Transition from MEAP Screen to the Standard Screen In the case that the operation is restricted by MEAP application, make a setting to hide Native applications such as Copy/Send/Box.
Page 231 Technology > eM Controller-E1 > Overview 2-192 eM Controller-E1 Overview The e-Maintenance/ imageWARE Remote system allows a customer's device information and status to be monitored via the Internet on a server called the UGW (Universal Gateway Server.) The following device information/ statuses can be monitored. •...
Page 232 Technology > eM Controller-E1 > Settings procedures 2-193 (3) Network settings Settings procedures Based on the results of the information obtained in (2) Advance preparations, make the iR To monitor an iR device with e-Maintenance/ imageWARE Remote, the following settings are device network related settings in accordance with the following procedures.
Page 233 Technology > eM Controller-E1 > Settings procedures 2-194 f. Set the IP address, based on the information obtained under (2) Advance preparations, l. Set the following items, based on the information obtained under (2) Advance preparations, Information item 2, described above. Information item 4, described above.
Page 234 Technology > eM Controller-E1 > Settings procedures 2-195 (4) e-Maintenance/ imageWARE Remote settings e-Maintenance/ imageWARE Remote setting items are follow. Setting Item Strings Description 0: Disable/ 1:Enable e-Maintenance/ imageWARE E-RDS 2 bytes Remote system to send device information, counter data, error statuses to the UGW. Default value is 0 (not in use) RGW-ADR The UGW address by default : https://a01.ugwdevice.
Page 235 Technology > eM Controller-E1 > Settings procedures 2-196 c. Select Service mode > COPIER > Function > INSTALL > COM-TEST and press [OK]. This is pressed, detailed information is displayed. When initiates the communication test between the device and the UGW. If the communication is successful, OK! is displayed.
Page 236 Technology > eM Controller-E1 > FAQ 2-197 Q5: Is resending of data performed at the time of a communication error with the UGW? A5: Retry processing of SOAP communication is performed as follows. Q1: Registration information of the e-Maintenance/ imageWARE Remote system is once 1.
Page 237 Technology > eM Controller-E1 > FAQ 2-198 Q10: Describe about the behavior of the e-Maintenance/ imageWARE Remote system while enabling the Real Deep Sleep functionality. A10: While being in Real Deep Sleep, and if data to be sent is in the e-Maintenance/ imageWARE Remote system, the system wakes up asleep, then starts to send the data to the UGW.
Page 238 Technology > eM Controller-E1 > Troubleshooting guide 2-199 3) Confirmation from another PC connected to same network. Troubleshooting guide a) Request the user to ping the main unit from a PC connected to same network. If the communication test with UGW results in FAIL, follow the troubleshooting steps Does the main unit respond? described below.
Page 239 Technology > eM Controller-E1 > Troubleshooting guide 2-200 Details of the errors and their remedies are as described below. (2) Troubleshooting using communication log Enter Servicemode > Function > INSTALL > COM-LOG and the following communication log Error text Error description Cause Remedy will be displayed.
Page 240 Technology > eM Controller-E1 > Troubleshooting guide 2-201 Error text Error description Cause Remedy Error text Error description Cause Remedy Server certificate Server certificate The route certificate An internal error, such Switch the device OFF/ • Check that the device 14 Device internal Device internal registered with the...
Page 241 Technology > eM Controller-E1 > Troubleshooting guide 2-202 Error text Error description Cause Remedy 22 Proxy address Proxy address Cannot connect to proxy Check that the proxy resolution error resolution error server. server name is correct. If the proxy server name is correct, check the DNS connection, as per the troubleshooting initial...
Page 242 Technology > eM Controller-E1 > Service cautions 2-203 Service cautions After performing the following service actions, it is necessary to perform Service mode > COPIER > Function > Clear > ERDS-DAT and Service mode > COPIER > Function > INSTALL > COM-TEST. Failure to do so will result that the counter transmitting value to the UGW may become unusual.
Page 243 Periodic service ■ Periodical service item ■ Periodic service...
Page 244 Periodic service > Periodical service item Periodical service item ♦: Replacement (Periodical replacement) ●: Replacement (Consumable parts) Δ: Cleaning ×: Lubrication □: Adjustment ■: Inspection Laser Dustproof glass 1 ○ Δ Cleaning with alcohol Exposure Primary charging assembly FM3-2814 1 ○ ●...
Page 245 Periodic service > Periodical service item ♦: Replacement (Periodical replacement) ●: Replacement (Consumable parts) Δ: Cleaning ×: Lubrication □: Adjustment ■: Inspection Drum cleaning unit FM3-2816 1 ○ DRBL-1 D-CL-U-K - Operators replace the unit and service engineers replace the blade. The blade should Drum cleaning blade FC7-9145 1 ●...
Page 246 Periodic service > Periodical service item ♦: Replacement (Periodical replacement) ●: Replacement (Consumable parts) Δ: Cleaning ×: Lubrication □: Adjustment ■: Inspection Primary transfer roller FC7-9326 1 ● DRBL-1 TR-ROLL - Secondary transfer inner roller FC7-9325 1 ● DRBL-1 2TR-INRL - Intermediate transfer belt (ITB) FC7-9324 1 ●...
Page 247 Periodic service > Periodical service item ♦: Replacement (Periodical replacement) ●: Replacement (Consumable parts) Δ: Cleaning ×: Lubrication □: Adjustment ■: Inspection Fixing web FC7-8910 1 ○ ● DRBL-1 FX-WEB Fixing web roller FC8-9709 1 ● DRBL-1 FX-WB-RL - Fixing roller FL2-7345 1 ○...
Page 248 Periodic service > Periodical service item ♦: Replacement (Periodical replacement) ●: Replacement (Consumable parts) Δ: Cleaning ×: Lubrication □: Adjustment ■: Inspection Delivery decurler belt unit 1 FM3-2611 1 ○ DRBL-1 DL-BLT1 - Operators replace the unit and service engineers replace the belt. Delivery decurler belt 1 FC7-4600 8 ●...
Page 249 Periodic service > Periodical service item ♦: Replacement (Periodical replacement) ●: Replacement (Consumable parts) Δ: Cleaning ×: Lubrication □: Adjustment ■: Inspection Fixing ozone filter FC6-2035 2 ○ Δ PRDC-1 OZ-FIL1 Primary charging ozone filter FC9-0170 1 ○ Δ PRDC-1 OZ-FIL2 Filter Fixing Toner Filter...
Page 250 Periodic service > Periodical service item Dustproof glass Dustproof filter (X4) F-3-1 F-3-1 Periodical Consumable Part Name Number Cleaning replacement parts Dustproof glass ○ Dustproof filter T-3-2 T-3-2 Periodic service > Periodical service item...
Page 251 Periodic service > Periodical service item Shield plate Primary grid wire Periodical Consumable Part Name Number Cleaning replacement parts Primary charging assembly ○ Primary grid wire ○ Shield plate ○ T-3-3 T-3-3 Primary charging assembly F-3-2 F-3-2 Periodic service > Periodical service item...
Page 252 Periodic service > Periodical service item 3-10 Roller electrode unit Shield plate Stray toner collection unit Periodical Consumable Part Name Number Cleaning replacement parts Pre-primary transfer charge ass'y ○ Pre-primary transfer Shield plate ○ exposure unit Roller electrode unit ○ Stray toner collection unit ○...
Page 253 Periodic service > Periodical service item 3-11 Drum unit (heater sliding unit) Upstream sheet Downstream sheet Process unit left rail plate (developing lower area) Pre-primary transfer charging magnetic plate Periodical Consumable Part Name Number Cleaning replacement parts Upstream sheet ○ Downstream sheet ○...
Page 254 Periodic service > Periodical service item 3-12 Primary charging wire right unit Primary charging wire (right) Primary charging wire (right) slider Primary charging wire (right) pad holder Primary charging wire left unit Primary charging wire (left) Periodical Consumable Part Name Number Cleaning replacement...
Page 255 Periodic service > Periodical service item 3-13 Drum cleaning unit Developing sleeve unit Periodical Consumable Part Name Number Cleaning replacement parts Developing assembly ○ Developing sleeve unit ○ Drum cleaning unit ○ Drum cleaning blade ○ T-3-7 T-3-7 Developing assembly Drum cleaning unit F-3-6 F-3-6...
Page 256 Periodic service > Periodical service item 3-14 ITB secondary transfer inlet upper guide ITB driven roller ITB drive roller Periodical Consumable ITB edge sensor Part Name Number Cleaning ITB driven roller replacement parts ITB driven roller ○ ITB drive roller ○...
Page 257 Periodic service > Periodical service item 3-15 Patch sensor ITB frame Toner blocking sheet ITB static eliminator Periodical Consumable Part Name Number Cleaning replacement parts ITB frame ○ ITB static eliminator ○ Patch sensor ○ Toner blocking sheet ○ T-3-9 T-3-9 F-3-8 F-3-8...
Page 258 Periodic service > Periodical service item 3-16 ITB cleaning blade Intermediate transfer belt (ITB) ITB cleaning unit Primary transfer roller Secondary transfer inner roller Secondary Transfer External Roller F-3-10 F-3-10 Periodical Consumable Part Name Number Cleaning replacement parts Primary transfer roller ○...
Page 259 Periodic service > Periodical service item 3-17 Fixing roller separation claw Fixing inlet guide Press roller sprt claw Refresh roller Press roller sprt claw Periodical Consumable Part Name Number Cleaning replacement parts Fixing inlet guide ○ Fixing roller separation claw ○...
Page 260 Periodic service > Periodical service item 3-18 Fixing roller bearing Fixing roller insulating bush Refresh roller Fixing web Fixing roller Fixing roller bearing Fixing roller insulating bush Fixing web roller External heat roller thermistor Pressure roller bearing External heat roller External heat roller thermistor Pressure roller...
Page 261 Periodic service > Periodical service item 3-19 Periodical Consumable Part Name Number Cleaning replacement parts Fixing roller ○ Fixing roller bearing ○ Fixing roller insulating bush ○ Pressure roller ○ Pressure roller insulate bush ○ Pressure roller bearing ○ Refresh roller ○...
Page 262 Periodic service > Periodical service item 3-20 Periodical Consumable Active roller Registration guide Part Name Number Cleaning replacement parts (skew correction roller) Pre-fixing feed belt ○ Cleaning Brush ○ ○ Pre-secondary transfer guide ○ Post-secondary transfer guide ○ Post-secondary transfer static eliminator ○...
Page 263 Periodic service > Periodical service item 3-21 Other feed guides Each feed rollers F-3-14 F-3-14 Periodical Consumable Part Name Number Cleaning replacement parts Other feed guide ○ Feed roller ○ T-3-15 T-3-15 3-21 Periodic service > Periodical service item...
Page 264 Periodic service > Periodical service item 3-22 Delivery decurler belt 1 Cleaning Brush Solenoid Delivery decurler belt unit 1 Delivery decurler belt unit 2 Duplexing decurler belt unit Delivery decurler belt 2 Cleaning Brush Duplexing decurler belt F-3-16 F-3-16 Periodical Consumable Part Name Number...
Page 265 Periodic service > Periodical service item 3-23 Primary charging ozone filter Fixing ozone filter Primary Charge Toner Filter Developing toner filter Fixing Toner Filter F-3-17 F-3-17 Periodical Consumable Part Name Number Cleaning replacement parts Fixing ozone filter ○ Primary charging ozone filter ○...
Page 266 Parts Replacement and Cleaning ■ List of Parts External Cover ■ Main Unit ■ ■ Periodic Replacing Parts, Durable Parts, Cleaning Parts ■ Parts Replacement and Cleaning...
Page 267 Parts Replacement and Cleaning > List of Parts > List of External / Internal Cover > External Cover List of Parts Name Service Parts No. Refarence Upper right cover1 FL2-7307 Front right cover FM3-2450 List of External / Internal Cover Waste toner cover FM3-2458 Deck front cover...
Page 268 Parts Replacement and Cleaning > List of Parts > List of External / Internal Cover > External Cover [19] [18] [20] [21] [22] [23] [24] [25] [26] [27] F-4-2 F-4-2 Name Service Parts No. Refarence [18] Upper left cover2 FL2-7303 [19] Hopper right cover FM3-2457...
Page 269 Parts Replacement and Cleaning > List of Parts > List of External / Internal Cover > Internal Cover ■ Internal Cover Name Service Parts No. Refarence Registration cover (upper) FC7-8105 Registration cover (middle) FC7-8104 [17] [21] Registration cover (lower) FC7-8103 Deck cover (lower) FC7-8090 [20]...
Page 270 Parts Replacement and Cleaning > List of Parts > List of Main Unit > Unit Layout List of Main Unit Unit Layout ■ [11] Laser scanner unit [1] Escape unit [2] Pickup feed unit [10] Hopper unit [6] Pickup unit [5] Waste toner feed unit [3] Waste toner drive unit [4] Waste toner box unit...
Page 271 Parts Replacement and Cleaning > List of Parts > List of Main Unit > Unit Layout Name Service Parts No. Parts No. Refarence Escape unit FM3-2740 Pickup feed unit FM3-2770 Waste toner drive unit FM3-2824 FM3-2824 Waste toner box unit Waste toner feed unit FM3-2818 FM3-2818...
Page 272 Parts Replacement and Cleaning > List of Parts > List of Main Unit > Unit Layout [25] Developing assembly [26] Drum cleaning unit [12] Control panel unit [13] Registration unit [24] Pre-exposure unit [23] Process unit [14] Secondary transfer unit [15] Feed belt unit [22] ITB unit [21] Fixing sub unit (upper)
Page 273 Parts Replacement and Cleaning > List of Parts > List of Main Unit > Unit Layout Name Service Parts No. Parts No. Refarence [12] Control panel unit FM3-8330 (Japan) FM3-8330 p. 4-154 FM3-8331 (Other then Europe, England) FM3-8332 (Europe, England) FM3-8333 (China) [13] Registration unit...
Page 274 Parts Replacement and Cleaning > List of Parts > List of Main Unit > Unit Layout [39] Delivery guide unit (upper) [38] Belt decurler 1 [27] Delivery unit [37] Pressure decurler 2 [36] Pressure decurler 1 [35] Belt decurler 2 [32] Delivery feed unit [34] Pressure decurler 2 [28] Reverse unit...
Page 275 Parts Replacement and Cleaning > List of Parts > List of Main Unit > Unit Layout 4-10 Name Service Parts No. Parts No. Refarence [27] Delivery unit FM3-2601 [28] Reverse unit FM3-2604 FM3-2604 p. 4-344 [29] Delivery inner cover unit FM3-2607 FM3-2607 p.
Page 276 Parts Replacement and Cleaning > List of Parts > List of Main Unit > Unit Layout 4-11 Name Service Parts No. Refarence [40] Fixing drive unit FM3-2791 [41] Drum drive unit FM3-2403 [42] Controller box unit p. 4-60 T-4-7 T-4-7 [42] Controller box unit [41] Drum drive unit [40] Fixing drive unit...
Page 277 Parts Replacement and Cleaning > List of Parts > List of Clutch / Solenoid 4-12 List of Clutch / Solenoid Pickup unit SL801 Deck unit SL803 F-4-8 F-4-8 Adjastment during Name Main Unit Service Parts No. Refarence parts replacement SL801 Deck Pickup solenoid Pickup FL2-1785 p.
Page 278 Parts Replacement and Cleaning > List of Parts > List of Clutch / Solenoid 4-13 Pickup feed unit ITB unit Fixing main unit F-4-9 F-4-9 Adjastment during Name Main Unit Service Parts No. Refarence parts replacement Fixing cleaner solenoid Fixing assembly FM3-2134 Fixing separation claw disengage solenoid Fixing assembly...
Page 279 Parts Replacement and Cleaning > List of Parts > List of Motor 4-14 List of Motor Drum drive unit Developing assmbly Fixing drive unit Process unit Fixing main unit F-4-10 F-4-10 4-14 Parts Replacement and Cleaning > List of Parts > List of Motor...
Page 280 Parts Replacement and Cleaning > List of Parts > List of Motor 4-15 Adjastment during Name Main Unit Service Parts No. parts replacement Fixing motor Fixing drive FK2-6453 External heat engage/disengage motor Fixing drive FK2-3154 Drum motor Drum drive FK2-7233 Fixing belt press motor Fixing assembly FK2-3132...
Page 281 Parts Replacement and Cleaning > List of Parts > List of Motor 4-16 Escape unit Hopper unit Laser scanner unit Pickup feed unit F-4-11 F-4-11 4-16 Parts Replacement and Cleaning > List of Parts > List of Motor...
Page 282 Parts Replacement and Cleaning > List of Parts > List of Motor 4-17 Adjastment during Name Main Unit Service Parts No. parts replacement Hopper motor Hopper (Set ON) FK2-0015 Toner container open motor Hopper (Set ON) FK2-2728 Hopper stirring motor Hopper (Set ON) FK2-6451 Laser Scanner motor (Bk)
Page 283 Parts Replacement and Cleaning > List of Parts > List of Motor 4-18 ITB unit Registration unit Fixing feed unit Duplex feed unit F-4-12 F-4-12 4-18 Parts Replacement and Cleaning > List of Parts > List of Motor...
Page 284 Parts Replacement and Cleaning > List of Parts > List of Motor 4-19 Adjastment during Name Main Unit Service Parts No. parts replacement ITB motor FM3-2839 ITB steering motor FK2-6460 Pre-registration motor Registration FK2-6472 Pre-registration separation motor Registration FK2-6456 Cross feed correction motor1 Registration FK2-6474 Cross feed correction motor2...
Page 285 Parts Replacement and Cleaning > List of Parts > List of Motor 4-20 Waste toner drive unit Waste toner box unit M802 M801 Pickup unit M803 Deck unit Outer delivery unit Delivery buffer unit (front) Reverse unit F-4-13 F-4-13 4-20 Parts Replacement and Cleaning >...
Page 286 Parts Replacement and Cleaning > List of Parts > List of Motor 4-21 Adjastment during Name Main Unit Service Parts No. parts replacement Delivery switch motor Delivery buffer FK2-6456 Straight delivery motor1 Delivery buffer FK2-6462 Delivery decurler motor1 Delivery buffer FL2-7612 Delivery decurler pressure motor1 Delivery buffer...
Page 287 Parts Replacement and Cleaning > List of Parts > Fan 4-22 Process unit Secondary transfer unit Fixing main unit FM20 FM19 FM63 FM27 FM67 FM31 FM30 FM29 Fixing feed unit FM28 Duplex feed unit F-4-14 F-4-14 4-22 Parts Replacement and Cleaning > List of Parts > Fan...
Page 288 Parts Replacement and Cleaning > List of Parts > Fan 4-23 Adjastment during Name Main Unit Parts No. Refarence parts replacement FM63 Fixing sensor fan Fixing assembly FK2-8546 FM19 Pre-fixing feed fan (front) Secondary transfer FK2-8548 FM20 Pre-fixing feed fan (rear) Secondary transfer FK2-8548 Developing cooling fan...
Page 289 Parts Replacement and Cleaning > List of Parts > Fan 4-24 Pickup feed unit FM60 Pickup unit FM804 FM805 FM801 FM806 FM802 FM803 FM57 FM11 Deck unit FM56 FM807 FM10 FM808 FM59 FM58 FM66 FM14 External delivery unit Delivery buffer unit (front) Reverse unit F-4-15 F-4-15...
Page 290 Parts Replacement and Cleaning > List of Parts > Fan 4-25 Adjastment during Name Main Unit Parts No. Refarence parts replacement FM10 Fixing sheet cooling fan1 External Delivery FK2-8543 FM11 Fixing sheet cooling fan2 External Delivery FK2-8543 FM14 Fixing sheet cooling fan3 Delivery buffer FK2-0009 FM56...
Page 291 Parts Replacement and Cleaning > List of Parts > Fan 4-26 FM17 Controller box unit FM53 FM54 FM24 FM55 FM22 FM13 FM25 FM15 FM65 FM16 FM21 FM32 FM64 FM45 F-4-16 F-4-16 4-26 Parts Replacement and Cleaning > List of Parts > Fan...
Page 292 Parts Replacement and Cleaning > List of Parts > Fan 4-27 Adjastment during Name Main Unit Parts No. Refarence parts replacement Primary exhaust fan Product configuration FK2-8553 Developing assembly cooling fan Product configuration FK2-0170 Fixing assembly exhaust fan2 Product configuration FK2-8549 FM13 Pre-fixing feed exhaust fan...
Page 293 Parts Replacement and Cleaning > List of Parts > Fan 4-28 FM18 FM46 F-4-17 F-4-17 Adjastment during Name Main Unit Parts No. Refarence parts replacement Fixing assembly exhaust fan1 Product configuration FK2-6465 FM18 Laser scanner cooling fan Product configuration FK2-6477 FM46 Toner feed pipe cooling fan Product configuration...
Page 294 Parts Replacement and Cleaning > List of Parts > List of Sensor 4-29 List of Sensor Developing assembly P-Kit PS161 PS160 PS127 ITB unit Fixing main unit PS124 PS11 PS16 PS12 PS64 PS15 PS13 PS170 PS14 PS10 F-4-18 F-4-18 4-29 Parts Replacement and Cleaning >...
Page 295 Parts Replacement and Cleaning > List of Parts > List of Sensor 4-30 Adjastment during Name Main Unit Service Parts No. Refarence parts replacement PS10 Fixing inlet sensor Fixing assembly WG8-5783 PS11 Inner delivery sensor Fixing assembly FK2-7277 PS12 Lower unit engage/disengage sensor1 Fixing assembly WG8-5783 PS13...
Page 296 Parts Replacement and Cleaning > List of Parts > List of Sensor 4-31 PS46 PS44 PS56 PS52 PS45 PS48 PS51 PS61 PS47 PS54 PS43 PS53 PS50 PS60 PS49 PS59 PS55 Secondary transfer unit PS58 Registration unit PS57 PS19 PS147 PS17 PS89 PS88 PS20...
Page 297 Parts Replacement and Cleaning > List of Parts > List of Sensor 4-32 Adjastment during Name Main Unit Service Parts No. Refarence parts replacement PS17 Secondary transfer external roller disengage sensor Secondary transfer WG8-5783 PS19 Secondary post-transfer sensor Secondary transfer FK2-8552 PS147 Loop detection sensor...
Page 298 Parts Replacement and Cleaning > List of Parts > List of Sensor 4-33 PS171 Hopper unit PS128 PS129 PS130 PS28 PS132 PS133 Escape unit PS131 Pickup delivery unit PS26 PS34 PS41 PS42 PS27 PS169 PS33 PS36 PS35 PS91 PS117 PS90 PS116 PS119 PS120...
Page 299 Parts Replacement and Cleaning > List of Parts > List of Sensor 4-34 Adjastment during Name Main Unit Service Parts No. Refarence parts replacement PS128 Toner container position sensor 1 Hopper (Set ON) FK2-0149 PS129 Toner container position sensor 2 Hopper (Set ON) FK2-0149 PS130...
Page 300 Parts Replacement and Cleaning > List of Parts > List of Sensor 4-35 PS153 PS152 Waste toner unit PS134 PS135 PS137 PS125 PS136 PS801 PS814 PS803 PS805 PS804 PS802 PS806 PS65 PS807 Pickup unit PS71 PS168 PS68 PS77 PS811 PS66 PS810 PS67 PS79...
Page 301 Parts Replacement and Cleaning > List of Parts > List of Sensor 4-36 Adjastment during Name Main Unit Service Parts No. Refarence parts replacement PS65 Delivery flapper switch sensor Delivery buffer WG8-5783 PS66 Delivery sensor 1 Delivery buffer FK2-8552 PS67 Delivery sensor 2 Delivery buffer FK2-8552...
Page 302 Parts Replacement and Cleaning > List of Parts > List of Sensor 4-37 PS24 PS154 PS813 F-4-22 F-4-22 Adjastment during Name Main Unit Service Parts No. Refarence parts replacement PS24 Front door open sensor (right) Product configuration WG8-5783 PS154 Front door open sensor (left) Product configuration WG8-5783 PS813...
Page 303 Parts Replacement and Cleaning > List of Parts > Heater / Other 4-38 Heater / Other Process unit LED1 LED2 Secondary transfer unit Fixing main unit THM3 THM5 THM1 THM4 THM6 TP2 TP3 THM8 THM2 THM7 F-4-23 F-4-23 4-38 Parts Replacement and Cleaning > List of Parts > Heater / Other...
Page 304 Parts Replacement and Cleaning > List of Parts > Heater / Other 4-39 Adjastment during Name Main Unit Service Parts No. Reference parts replacement H2/H3 Fixing heater Fixing assembly FK2-6482(200/208V) FK2-7252(230V) H4/H5 External heat heater (1) Fixing assembly FK2-6480(200/208V) FK2-7250(230V) H6/H7 External heat heater (2) Fixing assembly...
Page 305 Parts Replacement and Cleaning > List of Parts > Heater / Other 4-40 Controller box unit ITB unit THM801 Pickup unit H801 TP801 ELB2 ELB1 Deck unit Power code unit F-4-24 F-4-24 4-40 Parts Replacement and Cleaning > List of Parts > Heater / Other...
Page 306 Parts Replacement and Cleaning > List of Parts > Heater / Other 4-41 Adjastment during Name Main Unit Service Parts No. Reference parts replacement ITB varistor FL2-5804 H801 Air Pickup heater Pickup FK2-2989 p. 4-170 TP801 Air Pickup heater thermoswitch Pickup (Include in FK2-2989) THM801 Air Pickup heater thermitor...
Page 307 Parts Replacement and Cleaning > List of Parts > Switch 4-42 Switch Escape unit SW14 Hopper unit MS803 Power code unit MS802 SW10 Deck unit F-4-25 4-42 Parts Replacement and Cleaning > List of Parts > Switch...
Page 308 Parts Replacement and Cleaning > List of Parts > Switch 4-43 Service Parts Name Main Unit Refarence Main power switch Escape FK2-2509 Hopper cover open switch Hopper (Set ON) FM2-0956 Drum heater interlock switch Product configuration WC2-5597 Front door switch (right) Product configuration FG6-9015 Front door switch (left)
Page 309 Parts Replacement and Cleaning > List of Parts > PCB 4-44 PCB43 PCB44 PCB42 Control panel unit PCB55 Register unit Secondary transfer unit PCB50 PCB54 PCB4 PCB30 PCB29 Fixing feed unit Duplex feed unit F-4-26 4-44 Parts Replacement and Cleaning > List of Parts > PCB...
Page 310 Parts Replacement and Cleaning > List of Parts > PCB 4-45 Adjastment during Name Main Unit Service Parts No. Reference parts replacement PCB4 Registration/duplexing driver PCB Fixing feed FM3-5230 p. 4-412 PCB29 Secondary transfer static eliminator PCB Fixing feed Secondary transfer p.
Page 311 Parts Replacement and Cleaning > List of Parts > PCB 4-46 Process unit PCB51 PCB5 PCB31 Fixing main unit PCB6 ITB unit PCB53 PCB9 F-4-27 4-46 Parts Replacement and Cleaning > List of Parts > PCB...
Page 312 Parts Replacement and Cleaning > List of Parts > PCB 4-47 Adjastment during Name Main Unit Service Parts No. Refarence parts replacement PCB9 Fixing sub driver PCB 1 Fixing assembly FM3-5235 PCB53 Fixing high-voltage resister PCB Fixing assembly FM2-7196 PCB5 Developing driver PCB Process unit FM3-5231...
Page 313 Parts Replacement and Cleaning > List of Parts > PCB 4-48 Pickup unit PCB36 PCB37 PCB38 Deck unit PCB7 Delivery outer cover unit Delivery buffer unit (front) Reverse unit F-4-28 4-48 Parts Replacement and Cleaning > List of Parts > PCB...
Page 314 Parts Replacement and Cleaning > List of Parts > PCB 4-49 Adjastment during Name Main Unit Service Parts No. Refarence parts replacement PCB7 Reverse delivery driver PCB Delivery buffer FM3-5233 PCB36 Air Pickup driver PCB Product configuration FM3-8481 PCB37 Deck driver PCB Deck FM3-8482 PCB38...
Page 315 Parts Replacement and Cleaning > List of Parts > PCB 4-50 Pickup feed unit Laser scanner unit Hopper unit PCB46 PCB13 PCB12 PCB32 PCB33 PCB45 F-4-29 4-50 Parts Replacement and Cleaning > List of Parts > PCB...
Page 316 Parts Replacement and Cleaning > List of Parts > PCB 4-51 Adjastment during Name Main Unit Service Parts No. Refarence parts replacement PCB45 Hopper switch PCB Hopper (Set ON) FM2-7698 PCB46 Hopper driver PCB Hopper (Set ON) FM3-5243 PCB12 Laser driver PCB Laser scanner (Include in configuration of FM3-5888) PCB13...
Page 317 Parts Replacement and Cleaning > List of Parts > PCB 4-52 Speaker sub board Voice guidance PCB RISER PCB IPSec PCB PCB3 PCB11 Coin vender PCB PCB52 PCB34 RAID_LED PCB HERMITAGE PCB PCB27 PCB25 LED PCB PCB1 PCB35 PCB24 Controller box unit SCAN PCB PCB14 PCB8...
Page 318 Parts Replacement and Cleaning > List of Parts > PCB 4-53 Adjastment during Name Main Unit Service Parts No. Refarence parts replacement PCB1 DC controller PCB Product configuration FM3-5252 p. 4-386 PCB3 Pickup feed driver PCB Product configuration FM3-5229 p. 4-390 PCB8 Fixing main driver PCB Product configuration...
Page 319 Parts Replacement and Cleaning > External Cover > Open the Front Left Cover and the Front Right Cover 4-54 External Cover Open the Front Left Cover and the Front Right Cover 1) Open the front left cover and the front right cover. F-4-31 4-54 Parts Replacement and Cleaning >...
Page 320 Parts Replacement and Cleaning > External Cover > Open Front Left Cover 4-55 Open Front Left Cover 1) Open the front left cover. F-4-32 4-55 Parts Replacement and Cleaning > External Cover > Open Front Left Cover...
Page 321 Parts Replacement and Cleaning > External Cover > Removing Rear Left Cover 4-56 Removing Rear Left Cover 1) Remove the rear left cover. • 12 screws (loosen) • 3 screws (remove) F-4-33 4-56 Parts Replacement and Cleaning > External Cover > Removing Rear Left Cover...
Page 322 Parts Replacement and Cleaning > External Cover > Removing Rear Right Cover 4-57 Removing Rear Right Cover 1) Remove the rear right cover. • 6 screws F-4-34 4-57 Parts Replacement and Cleaning > External Cover > Removing Rear Right Cover...
Page 323 Parts Replacement and Cleaning > External Cover > Removing Rear Lower Cover 4-58 Removing Rear Lower Cover <Preparation> 1) Remove the rear lower cover. • 1) Remove Rear Right Cover. 7 screws (Refer to page 4-57) 2) Remove Rear Left Cover. (Refer to page 4-56) F-4-35 4-58...
Page 324 Parts Replacement and Cleaning > External Cover > Pulling out Waste Toner Case Unit 4-59 Pulling out Waste Toner Case Unit 1) Pull out the waste toner case unit. F-4-36 4-59 Parts Replacement and Cleaning > External Cover > Pulling out Waste Toner Case Unit...
Page 325 Parts Replacement and Cleaning > External Cover > Opening Controller Box Unit 4-60 Opening Controller Box Unit <Preparation> 1) Open the duct cover 3. • 1) Remove Rear Left Cover. 5 screws (Refer to page 4-56) F-4-37 2) Open the controller box unit in the direction of the arrow. •...
Page 326 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit unmounted model) 4-61 Main Unit Removing Laser Scanner Unit <Preparation> MEMO : 1) Open the Front Left Cover and the Front Right The procedures to dissemble the Cover.
Page 327 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit unmounted model) 4-62 Caution : During the laser scanner unit replacement, do not turn the adjustment dial. Adjustment dial F-4-41 3) Remove the laser fan cover.
Page 328 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit unmounted model) 4-63 5) Remove the harness. 6) Remove the 2 laser scanner unit fixing plates. • • 1 connector 2 screws •...
Page 329 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit mounted model) 4-64 MEMO : Caution : During ADF + reader install on Install the positioning host machine, refer to the following pin of the laser scanner procedure.
Page 330 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit mounted model) 4-65 2) Remove the front upper cover. • Cover rubber 1 rebber cover • 1 screw • 2 screws (loosen) F-4-50 3) Remove the upper left cover 2.
Page 331 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit mounted model) 4-66 <If POD deck is connected to the host machine> 4-1) Remove the 2 stopper pins. • 2 screws.
Page 332 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit mounted model) 4-67 <If POD deck is not connected to the host machine> 4-4) Remove the upper right cover 1. •...
Page 333 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit mounted model) 4-68 6) Remove the reader support plate (left / right) 7) Open the ADF unit. • 1 screw each Reader support Reader support plate...
Page 334 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit mounted model) 4-69 9) Hold the ADF + reader unit, and remove the reader support plate. MEMO : During reader support plate installation, install 2 stepped screws on the 2 places.
Page 335 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit mounted model) 4-70 Caution : During the laser scanner unit replacement, do not turn the adjustment dial. Adjustment dial F-4-62 11) Remove the laser fan cover.
Page 336 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit mounted model) 4-71 12) Release the flat cable lock then remove 1 cable and 2 connectors. Flat cable lock F-4-64 13) Remove the harness.
Page 337 Parts Replacement and Cleaning > Main Unit > Removing Laser Scanner Unit > Removing Laser Scanner Unit (ADF + reader unit mounted model) 4-72 14) Remove the 2 laser scanner unit fixing plates. • Caution : 2 screws During the laser scanner unit replacement, do not soil dustproof glass.
Page 338 Parts Replacement and Cleaning > Main Unit > Removing Pre Exposure LED (1) 4-73 Removing Pre Exposure LED (1) <Preparation> 1) Remove the 2 screws, hold the grip and open the process unit upper lid. 1) Open the Front Left Cover and the Front Right 2) Turn the lock lever in the direction of the arrow to lock the process unit upper lid.
Page 339 Parts Replacement and Cleaning > Main Unit > Removing Pre Exposure LED (1) 4-74 4) Remove the harness from the cable guide and remove the pre-exposure LED (1) unit. • 3 connectors • 3 screws Connector Connector Connector F-4-72 5) Remov the Pre Exposure LED (1). •...
Page 340 Parts Replacement and Cleaning > Main Unit > Removing Pre-Exposure LED (2) 4-75 Removing Pre-Exposure LED (2) <Preparation> 1) Remove the pre-exposure LED (2) unit. 1) Open the Front Left Cover and the Front Right • 3 screws Cover. • 1 connector (Refer to page 4-54) •...
Page 341 Parts Replacement and Cleaning > Main Unit > Removing Process Unit Cover 4-76 Removing Process Unit Cover <Preparation> 1) Loosen the 2 screws, open the right side of process unit cover and move it to the right to remove. 1) Open the Front Left Cover and the Front Right Process unit Cover.
Page 342 Parts Replacement and Cleaning > Main Unit > Pulling Out Process Unit 4-77 Pulling Out Process Unit <Preparation> 1) Turn the ITB release lever in the direction of the arrow. 1) Open the Front Left Cover and the Front Right ITB release lever Cover.
Page 343 Parts Replacement and Cleaning > Main Unit > Pulling Out Process Unit 4-78 2) Remove the 2 screws to remove the ITB positioning plate. 3) Remove the screw to remove the drum HP flag. ITB positioning plate Drum HP flag F-4-80 F-4-81 4) Remove the 4 screws.
Page 344 Parts Replacement and Cleaning > Main Unit > Pulling Out Process Unit 4-79 6) Hold the grip, push the process unit, and fit the edge face of the process unit to the edge face of the host machine place. Caution : Caution during process unit storage When pushing the process unit, if the phase of the drum and the drum...
Page 345 Parts Replacement and Cleaning > Main Unit > Pulling Out Process Unit 4-80 Caution : Do not touch the drum surface [A]. F-4-85 7) Rotate the drum, fit the cross sign in the drum shaft to the slot of the drum. cross mark slot on drum on drum shaft...
Page 346 Parts Replacement and Cleaning > Main Unit > Pulling Out Process Unit 4-81 Caution : When the drum home position flag is set downward and installed, be sure that the flag part is inserted to the [A] part of the drum home position sensor.
Page 347 Parts Replacement and Cleaning > Main Unit > Pulling Out Process Unit 4-82 Caution : Be sure to put the arm of the pre-primary transfer charging assembly in the side surface of the drum home position detection flag. If the arm of the pre-primary transfer charging assembly is not placed there, the splashing toner can't be collected. Drum home-position detection flag pre-primary transfer charging assembly arm...
Page 348 Parts Replacement and Cleaning > Main Unit > Removing Supply Pipe Unit 4-83 Removing Supply Pipe Unit 1) Remove the hopper upper cover in the direction of the arrow. 2) Remove the hopper rear cover. • • 2 screws 3 screws F-4-91 F-4-90 3) Remove the hopper left cover in the direction of the arrow.
Page 349 Parts Replacement and Cleaning > Main Unit > Removing Supply Pipe Unit 4-84 5) Open the Front Left Cover and the Front Right Cover. 6) Remove the hopper upper cover in the direction of the arrow. • 1 rubber bush •...
Page 350 Parts Replacement and Cleaning > Main Unit > Removing Supply Pipe Unit 4-85 8) Remove the ITB cover assembly. 9) Remove the inner cover (center). • • 2 screws (loosen) 2 screws F-4-97 F-4-98 10) Remove the inner cover (left). 11) Remove the belt.
Page 351 Parts Replacement and Cleaning > Main Unit > Removing Supply Pipe Unit 4-86 12) Remove the harness. • 9 wire saddles • 4 edge saddles Edge saddle Wire saddle • 1 reuse band Edge saddle • 1 connector Wire saddle Reuse band Wire saddle Connector...
Page 352 Parts Replacement and Cleaning > Main Unit > Removing Supply Pipe Unit 4-87 15) Remove the P-kit in the direction of the arrow. • 4 screws F-4-104 16) Move the interlock unit. • 5 screws F-4-105 4-87 Parts Replacement and Cleaning > Main Unit > Removing Supply Pipe Unit...
Page 353 Parts Replacement and Cleaning > Main Unit > Removing Supply Pipe Unit 4-88 17) Remove the supply pipe unit. • 1 connector Supply pipe unit • 1 wire saddles • 5 screws Connector Wire saddle F-4-106 4-88 Parts Replacement and Cleaning > Main Unit > Removing Supply Pipe Unit...
Page 354 Parts Replacement and Cleaning > Main Unit > Pulling Out ITB Unit 4-89 Pulling Out ITB Unit <Preparation> 1) Turn the ITB release lever in the direction of the arrow. 1) Open the Front Left Cover and the Front Right ITB release lever Cover.
Page 355 Parts Replacement and Cleaning > Main Unit > Pulling Out ITB Unit 4-90 2) Remove the ITB positioning plate with the 2 screws. ITB positioning plate Caution : When pulling out the ITB unit from the host machine, be sure to also pull out the fixing feed unit at the same time, otherwise it might scratch the intermediate transfer belt.
Page 356 Parts Replacement and Cleaning > Main Unit > Pulling Out ITB Unit 4-91 5) While pushing the 2 leaf springs, move the fixing feed unit to the front side and release the slide rail lock. 6) Hold the fixing feed unit lever and ITB unit lever, and pull out the fixing feed unit and ITB unit to the each position where they are locked. Fixing feed unit ITB unit Leaf spring...
Page 357 Parts Replacement and Cleaning > Main Unit > Removing Secondary Transfer Outer Unit 4-92 Removing Secondary Transfer Outer Unit <Preparation> 1) Loosen the screw and remove the FDR frame service cover. 1) Open the Front Left Cover and the Front Right Cover.
Page 358 Parts Replacement and Cleaning > Main Unit > Removing Secondary Transfer Outer Unit 4-93 3) Make sure that the cut-off of coupling is facing up as below. If not, turn the gear to make the cut- off of coupling face up. Gear Coupling F-4-114...
Page 359 Parts Replacement and Cleaning > Main Unit > Removing Patch Sensor Unit 4-94 Removing Patch Sensor Unit <Preparation> 1) Remove the connector. 1) Open the Front Left Cover and the Front Right Cover. (Refer to page 4-54) 2) Remove Process Unit Cover. (Refer to page 4-76) 3) Pull Out ITB Unit.
Page 360 Parts Replacement and Cleaning > Main Unit > Removing Patch Sensor Unit 4-95 2) Hold the grip and with opening the intermediate transfer belt unit, remove the support shaft. Support shaft F-4-118 3) Open the intermediate transfer belt unit by approx. 90 degree, align the end of support shaft without groove with the hole of intermediate transfer belt unit frame and align the other end of groove on support shaft with the hole of intermediate transfer belt unit frame.
Page 361 Parts Replacement and Cleaning > Main Unit > Removing Patch Sensor Unit 4-96 5) Remove the patch sensor unit. Caution : Make sure Patch sensor unit Boss to align the 2 positioning bosses with the patch sensor unit Boss hole to install. Hole of ITB belt unit F-4-121 F-4-120...
Page 362 Parts Replacement and Cleaning > Main Unit > Removing Registration Unit 4-97 Removing Registration Unit <Preparation> 1) Open the duplex feed unit. 1) Open the Front Left Cover and the Front Right Cover. (Refer to page 4-54) 2) Pull Out Fixing Feed Unit. (Refer to page 4-131) F-4-122 2) Remove the 2 knobs.
Page 363 Parts Replacement and Cleaning > Main Unit > Removing Registration Unit 4-98 3) Remove the front cover. • 4 screws F-4-124 4) Remove the cable. • 7 connectors • 10 wire saddles F-4-125 4-98 Parts Replacement and Cleaning > Main Unit > Removing Registration Unit...
Page 364 Parts Replacement and Cleaning > Main Unit > Removing Registration Unit 4-99 5) Remove the plate. • 1 screw F-4-126 6) Remove the connector. F-4-127 4-99 Parts Replacement and Cleaning > Main Unit > Removing Registration Unit...
Page 365 Parts Replacement and Cleaning > Main Unit > Removing Registration Unit 4-100 7) Remove the registration unit. • 4 screws F-4-128 4-100 Parts Replacement and Cleaning > Main Unit > Removing Registration Unit...
Page 366 Parts Replacement and Cleaning > Main Unit > Removing Registration Front Guide Unit 4-101 Removing Registration Front Guide Unit <Preparation> 1) Remove the harness. 1) Open the Front Left Cover and the Front Right • 1 connector Cover. • 3 edge saddles (Refer to page 4-54) •...
Page 367 Parts Replacement and Cleaning > Main Unit > Removing Registration Front Guide Unit 4-102 3) Remove the harness. • 2 wire saddles Wire saddle F-4-131 4) Remove the plate from the registration unit. • 2 screws F-4-132 4-102 Parts Replacement and Cleaning > Main Unit > Removing Registration Front Guide Unit...
Page 368 Parts Replacement and Cleaning > Main Unit > Removing Registration Front Guide Unit 4-103 5) Disengage the [A] part of the shaft from the hole and, remove the registration front guide unit and the plate in the direction of the arrow. F-4-133 6) Remove the registration front guide unit after removing the flat cable.
Page 369 Parts Replacement and Cleaning > Main Unit > Caution about the Disassembly of Fixing Assembly 4-104 Caution about the Disassembly of Fixing Assembly Caution : When disassembling the fixing assembly, take the following cautions. • Since it may cause the burn injury, make sure to leave the fixing assembly until it fully cool down.
Page 370 Parts Replacement and Cleaning > Main Unit > Caution about the thermistor/thermo switch 4-105 Caution about the thermistor/thermo switch Overhead view Caution : When replacing or cleaning the thermistor/ thermo switch, make sure to comply with the following points. • Do not deform it.
Page 371 Parts Replacement and Cleaning > Main Unit > Open Fixing Upper Unit 4-106 Open Fixing Upper Unit <Preparation> 1) Remove the 2 screws and the fixing feed cover (upper). 1) Open the Front Left Cover and the Front Right Cover. (Refer to page 4-54) 2) Pull Out Fixing Feed Unit.
Page 372 Parts Replacement and Cleaning > Main Unit > Open Fixing Upper Unit 4-107 3) Hold the grip and open the inner delivery unit until it is locked. Lock Inner Grip Delivery Unit F-4-139 4) Loosen the 2 screws and move the fixing upper unit fixing pin in the direction of the arrow. Fixing upper unit fixing pin Fixing upper unit fixing pin F-4-140...
Page 373 Parts Replacement and Cleaning > Main Unit > Open Fixing Upper Unit 4-108 5) Hold the grip and open the fixing upper unit. Grip Grip Fixing upper unit F-4-141 4-108 Parts Replacement and Cleaning > Main Unit > Open Fixing Upper Unit...
Page 374 Parts Replacement and Cleaning > Main Unit > Open Inner Delivery Unit 4-109 Open Inner Delivery Unit <Preparation> 1) Hold the grip and open the inner delivery unit until it is locked. 1) Open the Front Left Cover and the Front Right Inner Delivery Unit Cover.
Page 375 Parts Replacement and Cleaning > Main Unit > Removing Fixing Main Unit 4-110 Removing Fixing Main Unit <Preparation> 1) Remove the fixing feed cover (upper). • 1) Open the Front Left Cover and the Front Right 2 screws Cover. (Refer to page 4-54) 2) Pull Out Fixing Feed Unit.
Page 376 Parts Replacement and Cleaning > Main Unit > Removing Fixing Main Unit 4-111 3) While moving the lever lock at the rear of the fixing feed unit toward front and turn the fixing feed unit lever in the direction of the arrow (clockwise). Lever lock Fixing feed unit lever F-4-145...
Page 377 Parts Replacement and Cleaning > Main Unit > Removing Fixing Main Unit 4-112 5) Remove the fixing main unit. • 1 connector • 2 wire saddles • 1 edge saddle • 1 stepped screw Stepped Screw F-4-147 4-112 Parts Replacement and Cleaning > Main Unit > Removing Fixing Main Unit...
Page 378 Parts Replacement and Cleaning > Main Unit > Removing Fixing Pressure Unit 4-113 Removing Fixing Pressure Unit <Preparation> 1) Remove the 2 screws and the fixing feed cover (upper). 1) Open the Front Left Cover and the Front Right Cover. (Refer to page 4-54) 2) Pull Out Fixing Feed Unit.
Page 379 Parts Replacement and Cleaning > Main Unit > Removing Fixing Pressure Unit 4-114 Caution : If the fixing pressure unit is installed to the fixing assembly, do not touch the gear of the fixing assembly. The gear of the fixing assembly may rotate and fingers may get caught. Gear Fixing assembly Gear...
Page 380 Parts Replacement and Cleaning > Main Unit > Removing Fixing Pressure Unit 4-115 4-1) Hold the grip and lift the fixing pressure release lever (right/left) in the direction of the arrow. Fixing pressure release lever Grip Grip F-4-152 4-2) Put the fixing pressure release lever (right/left) inside and push the long hole to the shaft of the screw (the pin (longer) is the supporting point of the fixing pressure release lever). Screw Elongated hole Elongated hole Screw...
Page 381 Parts Replacement and Cleaning > Main Unit > Removing Fixing Pressure Unit 4-116 4-3) Push the fixing pressure release lever (right/left) in the direction of the arrow and hook the protrusion of the lever (right/left) to the hole. Protrusion Fixing pressure release lever...
Page 382 Parts Replacement and Cleaning > Main Unit > Removing Fixing Pressure Unit 4-117 5-2) Put the fixing pressure release lever (right/left) inside and push the long hole to the shaft of the screw (the pin (shorter) is the supporting point of the fixing pressure release lever). Longer Elongated Elongated...
Page 383 Parts Replacement and Cleaning > Main Unit > Removing Fixing Pressure Unit 4-118 6) Remove the 2 screws and the fixing pressure unit. Caution : caution when installing the fixing pressure unit Check from the hole of the fixing assembly and make sure that the cam is the same status as when the fixing pressure unit is removed.
Page 384 Parts Replacement and Cleaning > Main Unit > Removing Fixing Pressure Unit 4-119 • When making the cam from the standing status [A] to the lying status [B]. [A] Pressing status [B] Released status Hole Hole 加圧状態解除状態 Gear F-4-160 Caution : Caution during fixing pressure unit installation Pressure Shaft...
Page 385 Parts Replacement and Cleaning > Main Unit > Removing Fixing Roller Unit 4-120 Removing Fixing Roller Unit <Preparation> 1) Remove the 2 connectors (with hook) of the fixing heater and remove the harness from the guide. 1) Open the Front Left Cover and the Front Right Cover.
Page 386 Parts Replacement and Cleaning > Main Unit > Removing Fixing Roller Unit 4-121 4) Cover the fixing roller unit with the paper and hold it by hand. Caution : Be careful not to touch the surface of the fixing roller. Paper Fixing roller unit F-4-165...
Page 387 Parts Replacement and Cleaning > Main Unit > Removing Fixing Roller Unit 4-122 Caution :Caution at installation During installation of fixing roller unit, fix the space between fixing roller fixing member (rear) and fixing assmly rear side plate under 3mm. Under 3mm Fixing roller fixing member Fixing roller...
Page 388 Parts Replacement and Cleaning > Main Unit > Removing Fixing Roller Unit 4-123 Caution : Caution at installation During installation of fixing roller unit, fix the space between fixing roller fixing member (front) and fixing assmly front side plate under 3mm. Under 3mm Fixing roller Fixing assmly...
Page 389 Parts Replacement and Cleaning > Main Unit > Removing Fixing Roller Unit 4-124 Caution : Caution : Caution at installation Be careful not to touch the glass surface of fixing heater. When installing the new fixing roller in the fixing assembly, after fixing roller is installed in the fixing assembly, be sure to remove the paper rolling the...
Page 390 Parts Replacement and Cleaning > Main Unit > Installing the fixing heater 4-125 Installing the fixing heater 1) Insert the heater mount guide included in the new fixing roller into the fixing roller unit. 2) Insert the fixing heater into the heater mount guide from the 1-pin connector side. Heater mount guide Fixing heater 1-pin connector...
Page 391 Parts Replacement and Cleaning > Main Unit > Removing Pressure Roller Unit 4-126 Removing Pressure Roller Unit <Preparation> 1) Loosen the screw and remove the connector cover. 1) Open the Front Left Cover and the Front Right Cover. (Refer to page 4-54) Connector cover 2) Pull Out Fixing Feed Unit.
Page 392 Parts Replacement and Cleaning > Main Unit > Removing Pressure Roller Unit 4-127 3) Loosen the screw remove the heater retainer (rear). 4) Move the heater in the direction of the arrow and remove it from the heater retainer (front). Heater retainer (rear) Heater Heater retainer (front)
Page 393 Parts Replacement and Cleaning > Main Unit > Removing Pressure Roller Unit 4-128 6) Hold the edge of pressure heater and remove Caution : the pressure heater from the pressure roller. Be careful not to touch the glass surface of pressure heater. Pressure heater F-4-185 F-4-184...
Page 394 Parts Replacement and Cleaning > Main Unit > Removing Pressure Roller Unit 4-129 8) While turning the gear, clean the surface of the fixing refresh roller with lint-free paper moistened with alcohol. Caution : Be careful not to strongly push the lint-free paper on the surface of the fixing refresh roller.
Page 395 Parts Replacement and Cleaning > Main Unit > Installing the pressure heater 4-130 Installing the pressure heater 1) Insert the heater mount guide included in the 2) Insert the pressure heater into the heater mount guide from the 1-pin connector side. pressure roller into the pressure roller unit.
Page 396 Parts Replacement and Cleaning > Main Unit > Pulling Out Fixing Feed Unit 4-131 Pulling Out Fixing Feed Unit <Preparation> 1) Tilt the fixing feed unit lever and pull out the fixing feed unit. 1) Open the Front Left Cover and the Front Right Cover.
Page 397 Parts Replacement and Cleaning > Main Unit > Removing Feed Belt Unit 4-132 Removing Feed Belt Unit <Preparation> 1) Remove the fixing feed cover (upper). • 1) Open the Front Left Cover and the Front Right 2 screws Cover. (Refer to page 4-54) 2) Pull Out Fixing Feed Unit.
Page 398 Parts Replacement and Cleaning > Main Unit > Removing Feed Belt Unit 4-133 3) Remove the knob. 4) Remove the fixing/feed cover (lower). • 2 screws F-4-195 F-4-196 5) Removing the connector. • 1 wire saddle F-4-197 4-133 Parts Replacement and Cleaning > Main Unit > Removing Feed Belt Unit...
Page 399 Parts Replacement and Cleaning > Main Unit > Removing Feed Belt Unit 4-134 6) Remove the 1 belts. 7) Remove the grounding wire. • 1 screw • 1 wire saddle F-4-198 F-4-199 8) Remove the 2 E rings of both sides of the feed belt unit. F-4-200 4-134 Parts Replacement and Cleaning >...
Page 400 Parts Replacement and Cleaning > Main Unit > Removing Feed Belt Unit 4-135 9) Remove the feed belt unit. F-4-201 4-135 Parts Replacement and Cleaning > Main Unit > Removing Feed Belt Unit...
Page 401 Parts Replacement and Cleaning > Main Unit > Removing Pickup Unit 4-136 Removing Pickup Unit <Preparation> 1) Remove the 2 screws and the deck cover (upper) . 1) Open the Front Left Cover and the Front Right Cover. (Refer to page 4-54) 2) Pull out the Waste Toner Case Unit.
Page 402 Parts Replacement and Cleaning > Main Unit > Removing Delivery Outer Cover Unit 4-137 Removing Delivery Outer Cover Unit <Preparation> 1) Remove the connector. • 1) Open Front Left Cover. 1 reuse band (Refer to page 4-55) 2) Pull Out Buffer Delivery Unit. (Refer to page 4-145) F-4-205 2) Remove the delivery outer cover unit in the direction of the arrow.
Page 403 Parts Replacement and Cleaning > Main Unit > Removing Delivery Inner Cover Unit 4-138 Removing Delivery Inner Cover Unit <Preparation> 1) Remove the band of the front right cover. • 1) Open Front Left Cover. 1 screw (Refer to page 4-55) 2) Pull Out Buffer Delivery Unit.
Page 404 Parts Replacement and Cleaning > Main Unit > Removing Delivery Inner Cover Unit 4-139 3) Remove the delivery inner cover unit in the direction of the arrow. • 2 screws F-4-209 4-139 Parts Replacement and Cleaning > Main Unit > Removing Delivery Inner Cover Unit...
Page 405 Parts Replacement and Cleaning > Main Unit > Removing Delivery Guide Unit (Upper) 4-140 Removing Delivery Guide Unit (Upper) <Preparation> 1) Remove the delivery cover (upper). • 1) Open Front Left Cover. 3 screws (Refer to page 4-55) 2) Pull Out Buffer Delivery Unit. (Refer to page 4-145) 3) Remove Delivery Decurlar Belt Unit2.
Page 406 Parts Replacement and Cleaning > Main Unit > Removing Pressure Decurler 2 4-141 Removing Pressure Decurler 2 <Preparation> 1) Remove the connector. 1) Open Front Left Cover. • 9 wire saddles (Refer to page 4-55) • 1 edge saddle 2) Pull Out Buffer Delivery Unit. Connector •...
Page 407 Parts Replacement and Cleaning > Main Unit > Removing Pressure Decurler 3 4-142 Removing Pressure Decurler 3 <Preparation> 1) Remove the delivery cover (upper). • 1) Open Front Left Cover. 3 screws (Refer to page 4-55) 2) Pull Out Buffer Delivery Unit. (Refer to page 4-145) F-4-214 2) Remove the 3 knobs.
Page 408 Parts Replacement and Cleaning > Main Unit > Removing Pressure Decurler 3 4-143 4) Remove the motor mount. 5) Remove the belt in 2 places. • 2 screws F-4-218 F-4-217 6) Remove the belt decurler 2. 7) Remove the connector. •...
Page 409 Parts Replacement and Cleaning > Main Unit > Removing Pressure Decurler 3 4-144 8) Remove the pressure decurler 3. • 1 screw F-4-221 4-144 Parts Replacement and Cleaning > Main Unit > Removing Pressure Decurler 3...
Page 410 Parts Replacement and Cleaning > Main Unit > Pulling Out Buffer Delivery Unit 4-145 Pulling Out Buffer Delivery Unit <Preparation> 1) Hold the grip and lift the delivery upper unit to lock it. 1) Open Front Left Cover. Delivery upper unit (Refer to page 4-55) F-4-222 2) Remove the 2 screws.
Page 411 Parts Replacement and Cleaning > Main Unit > Pulling Out Buffer Delivery Unit 4-146 3) Hold the grip, lift the delivery upper unit and release the lock. 4) Hold the grip and fully pull out the buffer delivery unit. Delivery upper unit Buffer delivery unit F-4-224 F-4-225...
Page 412 Parts Replacement and Cleaning > Main Unit > Removing Buffer Delivery Upper Unit 4-147 Removing Buffer Delivery Upper Unit <Preparation> 1) Open Front Left Cover. (Refer to page 4-55) 2) Pull Out Buffer Delivery Unit. (Refer to page 4-145)) 3) Remove Delivery Decurler Belt Unit 2. (Refer to page 4-351) 1) Remove the 4 wire saddles, 2 relay connectors (with hook) and the reuse band.
Page 413 Parts Replacement and Cleaning > Main Unit > Removing Buffer Delivery Upper Unit 4-148 3) Lift the rear of buffer delivery upper unit and remove the right fixing pin and the left fixing pin in order. Buffer delivery upper unit F-4-227 4) Lift the rear of buffer delivery upper unit and remove it in the direction of the arrow.
Page 414 Parts Replacement and Cleaning > Main Unit > Removing Buffer Delivery Upper Unit 4-149 Caution : Caution during installation Adjust the hole of the buffer delivery upper unit plate to the motor, adjust the protrusion to the hole of the buffer delivery unit in 2 places, and put the buffer delivery upper unit. Protrusion of the buffer delivery unit Hole of the buffer...
Page 415 Parts Replacement and Cleaning > Main Unit > Removing Buffer Delivery Upper Unit 4-150 5) Turn the buffer delivery upper unit and place it with the top of unit facing down. Buffer delivery upper unit Buffer delivery upper unit F-4-232 4-150 Parts Replacement and Cleaning >...
Page 416 Parts Replacement and Cleaning > Main Unit > Removing Reversal Unit 4-151 Removing Reversal Unit <Preparation> 1) Remove the knob. 1) Open Front Left Cover. (Refer to page 4-55) 2) Pull Out Buffer Delivery Unit. (Refer to page 4-145) F-4-233 2) Remove the delivery cover (right).
Page 417 Parts Replacement and Cleaning > Main Unit > Removing Reversal Unit 4-152 4) Open the front right cover. 5) Pull out the fixing feed unit. F-4-236 F-4-237 6) Remove the left lower cover. 7) Remove the 3 connectors. • 6 screws F-4-239 F-4-238 4-152...
Page 418 Parts Replacement and Cleaning > Main Unit > Removing Reversal Unit 4-153 8) Pull out the reversal unit in the direction of the arrow. • 2 screws • 2 retainers F-4-240 4-153 Parts Replacement and Cleaning > Main Unit > Removing Reversal Unit...
Page 419 Parts Replacement and Cleaning > Main Unit > Removing Control Panel Unit 4-154 Removing Control Panel Unit 1) Tilt the control panel unit in the direction of the arrow. 2) Remove the hinge slide cover. • 2 screws • 2 rubber covers F-4-241 F-4-242 3) Remove the lock hinge cover (left).
Page 420 Parts Replacement and Cleaning > Main Unit > Removing Control Panel Unit 4-155 5) Remove the 2 harnesses after removing the 2 connectors. • 1 wire saddle Connector • 2 edge saddles • 1 reuse band Wire saddle Edge saddles Reuse band Edge saddles F-4-245...
Page 421 Parts Replacement and Cleaning > Main Unit > Removing Hopper Unit 4-156 Removing Hopper Unit 1) Disconnect connected machine. 2) Open the front left and front right cover. F-4-248 F-4-249 3) Remove the upper left cover. 4) Remove the upper left cover 2. •...
Page 422 Parts Replacement and Cleaning > Main Unit > Removing Hopper Unit 4-157 5) Remove the hopper upper cover in the direction of the arrow. • 2 screws F-4-252 6) Remove the hopper rear cover. 7) Remove the hopper left cover in the direction of the arrow. •...
Page 423 Parts Replacement and Cleaning > Main Unit > Removing Hopper Unit 4-158 8) Remove the hopper front cover in the direction of the arrow. 9) Remove the hopper right cover. • • 4 screws 2 screws F-4-255 F-4-256 10) Remove the upper left cover 1 •...
Page 424 Parts Replacement and Cleaning > Main Unit > Removing Hopper Unit 4-159 11) While releasing the shaft in the direction of the arrow, turn the gear in the direction of the arrow by hand. F-4-258 12) Keep turning the gear in the direction of the arrow by hand. 13) If the toner container reaches the closest point to the front side, it will move to the reverse direction.
Page 425 Parts Replacement and Cleaning > Main Unit > Removing Hopper Unit 4-160 14) Remove the toner container in the direction of the arrow. MEMO : For the toner installation procedure, perform (11) to (14) in the reverse order. F-4-261 15) Remove the harness. 16) Remove the belt.
Page 426 Parts Replacement and Cleaning > Main Unit > Removing Hopper Unit 4-161 Caution : Caution during hopper unit removal Hold the shutter part by hand, and while carefully lift the hopper unit, close the shutter smoothly. (Spring is installed in the shutter, hence if the hopper unit is lifted abruptly, the shutter will closed hardly, and the toner will splash around).
Page 427 Parts Replacement and Cleaning > Main Unit > Pulling Out Paper Deck 4-162 Pulling Out Paper Deck <Preparation> 1) Push the latch in the direction of the arrow, and open the paper deck. 2) Pull out the paper deck in the direction of the 1) Pull out Waste Toner Case Unit.
Page 428 Parts Replacement and Cleaning > Main Unit > Removing Paper Deck 4-163 Removing Paper Deck <Preparation> 1) Remove the connector cover. • 1) Pull out Waste Toner Case Unit. 1 screw (Refer to page 4-59) 2) Pull out Paper Deck (Refer to page 4-162) F-4-269 2) Remove the harness.
Page 429 Parts Replacement and Cleaning > Main Unit > Removing Paper Deck 4-164 Caution : When removing the front cover, check the imprinted scale around the installing screw in 5 places, and write them down. F-4-272 4) Open the connector cover. 5) Remove the 2 flat cables from the connector.
Page 430 Parts Replacement and Cleaning > Main Unit > Removing Paper Deck 4-165 Caution : Be sure to install the flat cable to the cable clip, and connect it to the connector. F-4-275 6) Remove the paper deck unit in the direction of the arrow. •...
Page 431 Parts Replacement and Cleaning > Main Unit > Removing Paper Deck 4-166 Caution : Be sure to put the cut off on the side of the paper deck unit above the projection part of the rail. F-4-277 4-166 Parts Replacement and Cleaning > Main Unit > Removing Paper Deck...
Page 432 Parts Replacement and Cleaning > Main Unit > Removing the Deck Lifter Motor Unit 4-167 Removing the Deck Lifter Motor Unit <Preparation> Caution : 1) Pull out Waste Toner Case Unit. (Refer to page 4-59) When replacing the deck 2) Pull out Paper Deck lifter motor unit, purchase (Refer to page 4-162) the 8 WT2-5737 [A] and the...
Page 433 Parts Replacement and Cleaning > Main Unit > Removing the Deck Lifter Motor Unit 4-168 2) Remove the 9 wire saddles and the 3 connectors. 3) Remove the switch support plate. • 2 screws Connector Connector Switch support plate F-4-280 F-4-281 4) Remove the sensor support plate.
Page 434 Parts Replacement and Cleaning > Main Unit > Removing the Deck Lifter Motor Unit 4-169 6) Move the harness onto the deck lifter motor unit. 7) Remove the deck lifter motor unit. • 4 screws Harness Deck lifter motor unit F-4-284 F-4-285 Caution :...
Page 435 Parts Replacement and Cleaning > Main Unit > Removing Air Pickup Heater 4-170 Removing Air Pickup Heater <Preparation> 1) Remove the harness. • 1) Remove Rear Right Cover. 8 connectors • (Refer to page 4-57) 8 wire saddles • 2) Remove Rear Left Cover. 2 edge saddles (Refer to page 4-56) 3) Remove Rear Lower Cover.
Page 436 Parts Replacement and Cleaning > Main Unit > Removing Air Pickup Heater 4-171 4) Remove the 6 connectors. • 2 edge saddles • 1 wire saddle • 1 reuse saddle F-4-290 5) Remove the plate. 6) Remove the heater duct. •...
Page 437 Parts Replacement and Cleaning > Main Unit > Removing Air Pickup Heater 4-172 7) Remove the harness 8) Remove the air pickup heater. • Harness guide in 2 places • 5 screws F-4-293 F-4-294 4-172 Parts Replacement and Cleaning > Main Unit > Removing Air Pickup Heater...
Page 438 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Dustproof Glass 4-173 Periodic Replacing Parts, Durable Parts, Cleaning Parts Removing Dustproof Glass <Preparation> 1) Remove the dustproof glass unit toward front. 1) Open the Front Left Cover and the Front Right Dustproof glass Cover.
Page 439 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Dustproof Glass 4-174 Caution : Caution at installation. Push the dust-prevention glass unit until it contacts with the hole of the host machine. Dustproof Hole in the glass unit host machine F-4-297...
Page 440 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Assembly 4-175 Removing Primary Charging Assembly <Preparation> Caution : 1) Open the Front Left Cover and the Front Right Cover. Do not touch the grid of the (Refer to page 4-54) primary charging assembly.
Page 441 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Assembly 4-176 2) Release the primary charging assembly release lever and pull out the primary charging assembly. Lever Primary charging assembly F-4-300 Caution : caution at installation After push in the primary charging assembly, make sure the push wheel contact the pre-primary block.
Page 442 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Points to note when installing the Primary Charging Assembly 4-177 Points to note when installing the Primary Charging Assembly Be sure to perform the following operation before installing the Primary Charging Assembly to the host machine. 1) Make sure that the protrusion [A] area of Cleaning Pad Arm and the lead edge [B] area of Primary Anti-vibration Sheet are fitted into the groove of the frame on Primary Charging Assembly.
Page 443 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Wire (right) Pad Holder 4-178 Removing Primary Charging Wire (right) Pad Holder <Preparation> 1) Turn the gear by hand and move the cleaning pad arm to the center. 1) Open the Front Left Cover and the Front Right Cover.
Page 444 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Wire (right) Pad Holder 4-179 2) Remove the 2 screws and remove the shield plate (right). Caution : Caution at installation Shield plate (right) Make sure to push it until the pad holder of primary charging wire (right) is fixed by the claw.
Page 445 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Wire (right) Slider 4-180 Removing Primary Charging Wire (right) Slider <Preparation> Primary charging wire (right) slider Caution : 1) Open the Front Left Cover and the Front Right Cover.
Page 446 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Wire (right) Slider 4-181 Caution : Caution at installation Make sure to install the charging wire on the slider in right position. Make sure to push the charging wire to the 2 pads of slider when installing it.
Page 447 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Primary Charging Wire (right) 4-182 Replacing Primary Charging Wire (right) <Preparation> 1) Remove the cover (right). 1) Open the Front Left Cover and the Front Right Cover. Cover (right) (Refer to page 4-54) 2) Remove Primary Charging Assembly.
Page 448 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Primary Charging Wire (right) 4-183 4) Remove the charging wire from the groove in the direction of the arrow. Caution : 5) Remove the block in the upper direction with tweezers and remove the charging wire unit. Be careful not to damage the grid.
Page 449 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Primary Charging Wire (right) 4-184 8) Clean the grid surface (front and back) of primary charging assembly with lint-free paper moistened with alcohol. Grid surface (front) Grid surface (back) F-4-319 9) Since the primary charging assembly is replaced on charging wire basis, use the dedicated...
Page 450 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Primary Charging Wire (right) 4-185 13) Put the charging wire through under the groove. 14) After hooking the charging wire on the charging wire positioning on the rear of the primary charging assembly, hook the charging wire torsion spring on the charging wire in the below position and twist it.
Page 451 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Wire (left) Pad Holder 4-186 Removing Primary Charging Wire (left) Pad Holder <Preparation> 1) Turn the gear by hand and move the cleaning pad arm to the center. 1) Open the Front Left Cover and the Front Right Cleaning pad arm Cover.
Page 452 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Wire (left) Pad Holder 4-187 2) Remove the 2 screws and remove the shield plate (left). Caution : Caution at installation Make sure to push it until the pad holder of primary charging wire (left) is fixed by the claw.
Page 453 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Wire (left) Slider 4-188 Removing Primary Charging Wire (left) Slider <Preparation> Caution : 1) Open the Front Left Cover and the Front Right Cover. When removing the primary charging wire (left) slider, be careful not to damage the grid wire.
Page 454 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Wire (left) Slider 4-189 Caution : Caution at installation Make sure to install the charging wire on the slider in right position. Make sure to push the charging wire to the 2 pads of slider when installing it.
Page 455 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Primary Charging Wire (left) 4-190 Replacing Primary Charging Wire (left) <Preparation> 1) Remove the cover (left). 1) Open the Front Left Cover and the Front Right Cover. Cover (left) (Refer to page 4-54) 2) Remove Primary Charging Assembly.
Page 456 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Primary Charging Wire (left) 4-191 4) Remove the charging wire from the groove in the direction of the arrow. Caution : 5) Remove the block in the upper direction with tweezers and remove the charging wire unit. Be careful not to damage the grid.
Page 457 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Primary Charging Wire (left) 4-192 8) Clean the grid surface (front and back) of primary charging assembly with lint-free paper moistened with alcohol. Grid surface (front) Grid surface (back) F-4-340 9) Since the primary charging assembly is replaced on charging wire basis, use the dedicated...
Page 458 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Primary Charging Wire (left) 4-193 13) Put the charging wire through under the groove. 14) After hooking the charging wire on the charging wire positioning on the rear of the primary charging assembly, hook the charging wire torsion spring on the charging wire in the below position and twist it.
Page 459 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pre-Primary Transfer Charging Assembly 4-194 Removing Pre-Primary Transfer Charging Assembly <Preparation> 1) Loosen the screw and remove the pre-primary transfer charging assembly cover. 1) Open the Front Left Cover and the Front Right Cover.
Page 460 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pre-Primary Transfer Charging Wire Pad Holder 4-195 Removing Pre-Primary Transfer Charging Wire Pad Holder <Preparation> 1) Turn the gear by hand and move the cleaning pad arm to the center. 1) Open the Front Left Cover and the Front Right Cover.
Page 461 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pre-Primary Transfer Charging Wire Pad Holder 4-196 3) Pick the hook, turn it in the direction of the arrow and remove the pre-primary transfer charging wire pad holder. Hook Pad holder F-4-351...
Page 462 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pre-Primary Transfer Charging Wire Slider 4-197 Removing Pre-Primary Transfer Charging Wire Slider <Preparation> 1) Remove the slider of pre-primary transfer charging wire in the direction of the arrow. 1) Open the Front Left Cover and the Front Right Cover.
Page 463 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Pre-Primary Transfer Charging Wire 4-198 Replacing Pre-Primary Transfer Charging Wire <Preparation> 1) Remove the 2 covers. 1) Open the Front Left Cover and the Front Right Cover. (Refer to page 4-54) 2) Remove Pre-Primary Transfer Charging Assembly.
Page 464 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Pre-Primary Transfer Charging Wire 4-199 4) Remove the block with tweezers in the direction of the arrow and remove the charging wire unit. 5) Clean the toner stack on [A] part with vacuum. Block F-4-358 F-4-357...
Page 465 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Pre-Primary Transfer Charging Wire 4-200 8) Install the upper plate with 3 screws. Upper plate F-4-361 9) Clean the 2 roller electrode units with lint-free paper. Roller electrode units F-4-362...
Page 466 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Pre-Primary Transfer Charging Wire 4-201 10) Clean the inner surface [A] of pre-primary transfer charging assembly and the inner surface [B] 11) Since pre-transfer charging wire is replaced based on the charging wire basis, use the dedicated of shield plate with the lint-free paper moistened with alcohol.
Page 467 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Pre-Primary Transfer Charging Wire 4-202 14) Put the block to the groove on the pre-primary transfer charging assembly. 15) Hook the charging wire on the groove. Block Groove Groove...
Page 468 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Replacing Pre-Primary Transfer Charging Wire 4-203 17) Cut the extra charging wire with a nipper. 18) Hook the charging wire on the groove of sponge. 19) Pick the leading edge of spring with tweezers and remove it from the hook. Caution : Hook After hooking, make...
Page 469 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Assembly 4-204 Removing Developing Assembly <Preparation> 1) Remove the 2 screws , hold the grip and open the process unit upper lid. 1) Open the Front Left Cover and the Front Right 2) Turn the lock lever in the direction of the arrow and lock to lock the process unit upper lid.
Page 470 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Assembly 4-205 Caution : Make sure to hold the grip on the developing assembly and the front side with both hands as shown below. Grip Front side F-4-371 5) Lift the left side of developing assembly , release the lock lever and lift the rear side to remove it.
Page 471 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Assembly 4-206 6) Put the developing assembly on the placed paper . Paper F-4-373 4-206 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Assembly...
Page 472 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Sleeve Unit 4-207 Removing Developing Sleeve Unit <Preparation> 1) Remove the developing cylinder upper cover. Caution : • 1) Open the Front Left Cover and the Front Right 3 screws Cover.
Page 473 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Sleeve Unit 4-208 3) Remove the 2 connection plates. • 2 screws Connection plates Connection plates F-4-376 4) Remove the developing sleeve unit and place it on the paper. 5) Remove the 2 springs from the 2 hooks of developing sleeve unit.
Page 474 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Sleeve Unit 4-209 6) Clean [A] part of developing assembly with vacuum. F-4-379 7) Clean the both sides [A] of upstream sheet on the developing cylinder upper cover with lint-free paper. Developing cylinder upper cover F-4-380 4-209...
Page 475 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Sleeve Unit 4-210 8) Fit the 2 holes on the top surface of the new developing sleeve unit with the protrusion of the developing assembly and install the new developing sleeve unit.
Page 476 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Sleeve Unit 4-211 10) Install the 2 connection plates. 11) Install the torsion spring. 12) Install the developing cylinder upper cover. 13) Clean the both sides [A] of downstream sheet with lint-free paper. F-4-383 4-211 Parts Replacement and Cleaning >...
Page 477 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Procedure During Developing Assembly Replacement 4-212 Cleaning Procedure During Developing Assembly Replacement <Preparation> Caution : 1) Open the Front Left Cover and the Front Right Cover. Be careful not to damage the drum at cleaning.
Page 478 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Procedure During Developing Assembly Replacement 4-213 2) With holding the pre-primary transfer magnetic plate , push the claw to rear and lower the front side to remove. Pre-primary transfer magnetic plate Caution : Be careful not to drop...
Page 479 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Procedure During Developing Assembly Replacement 4-214 4) Align the 2 bosses on the rear of pre-primary transfer magnetic plate with the process unit hole and align the front claw with the groove to install. Hole Boss F-4-388...
Page 480 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Drum Cleaning Unit 4-215 Removing Drum Cleaning Unit <Preparation> 1) Remove the 2 screws and with holding the grip, open the process unit upper lid. 1) Open the Front Left Cover and the Front Right 2) Turn the lock lever in the direction of the arrow to lock the process unit upper lid.
Page 481 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Drum Cleaning Unit 4-216 5) Insert a hand from under the process unit and hold the drum cleaning unit. Caution : 6) Move the drum cleaning unit to the right and remove it from under the process unit. Put your fingers in the upper and under side of the drum cleaning Drum cleaning unit unit, be sure not to drop or tilt it when engaging/disengaging.
Page 482 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Drum Cleaning Unit 4-217 2) While rotating the gear, evenly supply the toner from the enclosed toner bottle into the clearance [A] part between the magnet roller and the drum cleaning unit.
Page 483 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Drum Cleaning Blade 4-218 Removing Drum Cleaning Blade <Preparation> 1) Remove the drum cleaning blade cover and put it on the paper. • 1) Open the Front Left Cover and the Front Right 4screws Cover.
Page 484 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Drum Cleaning Blade 4-219 Caution : Be sure to install it in the way that the stamp of the blade lot number comes to the front side. Stamp of the blade lot number F-4-400 4-219...
Page 485 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Installing the drum cleaning blade 4-220 Installing the drum cleaning blade 1) When installing the cleaning blade, align the both sides [A] of cleaning cover with the both sides [B] Caution of cleaning blade, and push it to rear [C] part to install.
Page 486 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Installing the drum cleaning blade 4-221 4) Wipe the blade in the place where it contacts with the drum with lint-free paper, and apply toner on it. Blade Blade Apply toner on it...
Page 487 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Caution When Handling Photosensitive Drum Unit 4-222 Caution When Handling Photosensitive Drum Unit When handling the process unit and the photosensitive drum, make sure to comply with the following points.
Page 488 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Photosensitive Drum Unit 4-223 Removing Photosensitive Drum Unit 1) Open the Front Left Cover and the Front Right 1) Place the paper to put the photosensitive drum Caution : Cover unit.
Page 489 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Photosensitive Drum Unit 4-224 4) Pull out the drum flange unit until it stops. 5) Remove the paper on the photosensitive drum unit. Paper Drum flange unit F-4-409 F-4-408 6) Hold the photosensitive drum unit and remove it in the upper direction.
Page 490 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Operation after replacing the photosensitive drum unit 4-225 Operation after replacing the photosensitive drum unit 1) Apply the Barrierta on the sliding unit [A] of the drum unit . Caution : Make sure that the sliding part [A] is protruding during...
Page 491 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Primary Transfer Exposure Unit and Cleaning Pre-Exposure Unit 4-226 Cleaning Pre-Primary Transfer Exposure Unit and Cleaning Pre-Exposure Unit <Preparation> 1) Open the Front Left Cover and the Front Right Cover.
Page 492 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Primary Transfer Exposure Unit and Cleaning Pre-Exposure Unit 4-227 2) Remove the 3 screws. F-4-415 3) Turn over the cleaning pre-exposure unit and clean the toner stuck on the sensor surface [A] with a blower. Cleaning pre-exposure unit F-4-416...
Page 493 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Primary Transfer Exposure Unit and Cleaning Pre-Exposure Unit 4-228 4) Blow off the dust stuck on the sensor surface [A] of the pre-primary transfer exposure unit with a blower.
Page 494 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning procedure of filters 4-229 Cleaning procedure of filters <Preparation> 1) Remove the front left cover dustproof filter from the hole of front left cover. MEMO : 1) Open the Front Left Cover and the Front Right Dustproof filter Cover.
Page 495 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning procedure of filters 4-230 Caution : Caution at installation Be sure to fit the protrusion of the process unit cover with the hole of the host machine and tighten the right screw first and the left screw to install the process unit cover. Hole of the host machine Process unit cover Protrusion...
Page 496 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning procedure of filters 4-231 5) Remove the screw. 7) Insert a finger to the notch in the upper and lower of the host machine rear cover, hold the fixing 6) Move the fixing toner filter cover downward, and remove it to the front side.
Page 497 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning procedure of filters 4-232 11) Remove the primary charging toner filter. 12) Remove the developing toner filter. Primary charging Developing toner filter toner filter F-4-429 F-4-428 13) Remove the primary charging ozone filter.
Page 498 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning procedure of filters 4-233 14) Clean the removed 10 dustproof filters with vacuum. F-4-431 4-233 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning procedure of filters...
Page 499 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Transfer Roller 4-234 Removing Primary Transfer Roller <Preparation> 1) Hold the ITB lever and remove the support shaft that supports ITB. 1) Open the Front Left Cover and the Front Right Cover.
Page 500 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Transfer Roller 4-235 4) Remove the ITB static eliminator from the edge of primary transfer roller unit. ITB static eliminator Edge of primary transfer roller unit F-4-435 Caution : Caution :...
Page 501 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Transfer Roller 4-236 5) Remove the front bearing from the primary transfer roller unit. Rear side flange Caution : Be careful not to remove the rear bearing from the ITB unit because it may cause the breakage...
Page 502 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Secondary Transfer Inner Roller 4-237 Removing Secondary Transfer Inner Roller <Preparation> 1) Loosen the screw and remove the secondary transfer inner roller unit (including the secondary 1) Open the Front Left Cover and the Front Right transfer mounting plate).
Page 503 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Secondary Transfer Inner Roller 4-238 Caution : Be sure to align the edge of the secondary transfer inner roller unit and the hole (contact point) of the ITB frame and install it. Otherwise, the secondary transfer installation plate does not fit with the front side plate of the Edge...
Page 504 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing ITB 4-239 Removing ITB <Preparation> 1) Loosen the screw, and remove the ITB secondary transfer inlet upper guide. Caution : 1) Open the Front Left Cover and the Front Right Cover.
Page 505 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing ITB 4-240 2) Rotate the ITB pressure release lever in the direction of the arrow to release the ITB pressure. ITB pressure release lever F-4-446 Caution : •...
Page 506 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing ITB 4-241 3) Hold the edge of the ITB, and remove it Caution : upward. Be careful not to touch the surface of ITB drive Secondary transfer roller of ITB unit, secondary transfer inner roller and inner roller primary transfer roller.
Page 507 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing ITB 4-242 Caution : MEMO : There is no installation direction of up Move the ITB to the and down in the ITB. center of the ITB drive roller, and be sure to install it in the position Caution :...
Page 508 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > ITB Secondary Transfer Inlet Upper Guide 4-243 ITB Secondary Transfer Inlet Upper Guide <Preparation> Intermediate Caution : 1) Open the Front Left Cover and the Front Right transfer Cover.
Page 509 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > ITB Secondary Transfer Inlet Upper Guide 4-244 2) Keep the ITB unit open by 90 degree and fit the edge without groove of the support shaft to the hole of the ITB unit frame while the groove on the other side of the support shaft to the groove of the ITB unit frame and install it.
Page 510 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > ITB Secondary Transfer Inlet Upper Guide 4-245 Caution : Screw Be careful not to damage the ITB. Boss Caution : Caution at installation Pre-secondary Fit the positioning boss of the transfer guide secondary transfer inlet guide to Boss...
Page 511 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > ITB Secondary Transfer Inlet Upper Guide 4-246 6) Turn over the ITB secondary transfer inlet upper guide and clean the sheet [A] and sheet [B] with lint-free paper moistened with alcohol. Sheet [B] ITB secondary transfer inlet upper guide Sheet [A]...
Page 512 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing ITB Cleaning Unit 4-247 Removing ITB Cleaning Unit <Preparation> Caution : 1) Open the Front Left Cover and the Front Right Cover. When removing/installing the ITB cleaning unit, be careful not to contact the ITB cleaning unit with the ITB belt. (Refer to page 4-54) 2) Remove Process Unit Cover.
Page 513 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing ITB Cleaning Unit 4-248 Caution at installation: While releasing the lever, install the pins of the front and back side of the ITB cleaning unit by hanging them in the hook in 2 places, and make sure that the hooks in 2 places and both pins in the front and back side fit properly.
Page 514 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing ITB Cleaning Unit 4-249 2) While rotating the gear, evenly supply the toner from the enclosed toner bottle into the clearance [A] Caution : Be sure that the toner is put evenly in the magnet roller. part between the magnet roller and the ITB cleaning unit.
Page 515 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing ITB Cleaning Blade 4-250 Removing ITB Cleaning Blade <Preparation> 1) Remove the cleaner cover and put it on the paper. 2) Loosen the 5 screws and remove the cleaner •...
Page 516 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Installing the ITB cleaning blade 4-251 Installing the ITB cleaning blade 1) When installing the cleaning blade, align the both sides [A] of cleaning cover with the both sides [B] 2) When tightening the screw, hold the cleaning Caution : of cleaning blade, and push it to rear [C] part to install.
Page 517 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Procedure During ITB Replacement 4-252 Cleaning Procedure During ITB Replacement <Preparation> 1) Turn the steering roller and clean it with the lint-free paper moistened with alcohol in vertical 1) Open the Front Left Cover and the Front Right Cover.
Page 518 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Procedure During ITB Replacement 4-253 4) Open the shutter arm and clean the ITB edge sensor with a blower. ITB edge sensor Blower Caution : If the toner is stuck on the white plate of the edge sensor window or the shutter arm, ITB...
Page 519 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Procedure During ITB Replacement 4-254 7) Clean the ITB frame and toner blocking sheet with vacuum cleaner and lint-free paper. ITB frame Toner blocking sheet ITB frame Toner blocking sheet F-4-483 8) Hold the ITB lever and remove the support shaft that supports the ITB.
Page 520 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Procedure During ITB Replacement 4-255 10) Put back the ITB unit. 11) Turn the ITB driven roller and clean it with the lint-free paper moistened with alcohol in vertical direction.
Page 521 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Procedure During ITB Replacement 4-256 14) Clean the ITB static eliminator with a blower. 15) Clean the ITB secondary transfer inlet guide removed in the step; removing ITB with the ITB static eliminator lint-free paper moistened with alcohol in vertical direction.
Page 522 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Procedure of ITB back side 4-257 Cleaning Procedure of ITB back side 1) Place the removed ITB on the paper. <Preparation> MEMO : 1) Open the Front Left Cover and the Front Right Cover. 2) Clean the back side of ITB by evenly wiping all circumference in vertical When the ITB is removed, if the back side of ITB is dirty, (Refer to page 4-54)
Page 523 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (2 hundred thousand sheet) 4-258 Cleaning Fixing Feed Unit (2 hundred thousand sheet) <Preparation> 1) Remove the pre-registration disengagement cover. MEMO : • 1) Open the Front Left Cover and the Front Right 1 screw When cleaning at 2 hundred...
Page 524 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (2 hundred thousand sheet) 4-259 4) Clean the brush part of the pre-secondary transfer guide. 5) Clean the surface of the pre-secondary transfer guide with the brush. Caution : Be careful Brush...
Page 525 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (2 hundred thousand sheet) 4-260 7) Move the brush of the blower in the direction of the arrow and blow off the dust on the post-secondary transfer static eliminator and the post-secondary transfer guide onto the paper. Caution : To prevent the post-secondary transfer static eliminator from breaking, move the...
Page 526 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (2 hundred thousand sheet) 4-261 10) Carefully remove the other paper to prevent the dirt from spreading. Paper F-4-503 11) Clean the surface [A] of the pre-fixing feed belt with lint-free paper moistened with alcohol in direction [B] and wipe-off the dirt accumulated on the edge area by moving it in direction [C]. Then, rotate the belt pulley and clean the all surface [A] of the pre-fixing feed belt.
Page 527 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (2 hundred thousand sheet) 4-262 12) Clean the sensor flag with lint-free paper moistened with alcohol. 13) Clean the 5 places of guide surface [A] of the fixing feed assembly with lint-free paper moistened with alcohol.
Page 528 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-263 Cleaning Fixing Feed Unit (5 hundred thousand sheet) <Preparation> MEMO : 1) Open the Front Left Cover and the Front Right When cleaning at 5 hundred Cover.
Page 529 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-264 2) Clean the [A] part of ITB cleaning unit lower plate with lint-free paper moistened with alcohol. F-4-508 3) Remove the paper from [A] part.
Page 530 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-265 4) Hold the lever and open the primary registration guide. 5) Remove the paper dust cleaning tool to the stepped screw around the hinge of the right front cover.
Page 531 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-266 7) Clean the feed surface [A] of primary registration guide with a brush. 8) Insert the paper dust cleaning tool from the clearance and clean the feed guide surface [A]. F-4-514 F-4-513 9) Open the primary registration guide until the plate hole can be seen.
Page 532 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-267 11) Hold the lever and close the primary registration guide. 12) Remove the screw. Primary registration guide Lever F-4-517 F-4-516 13) Remove the skew correction roller cover.
Page 533 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-268 14) Push the roller pressure unit in the direction of the arrow to release the pressure and with turning the resin part [A] of skew correction roller, clean it with lint-free paper moistened with alcohol.
Page 534 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-269 17) Hold the lever and open the secondary registration guide. 18) Clean the feed surface [A] of secondary registration guide with a brush. Secondary registration guide...
Page 535 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-270 21) Open the primary registration guide until the plate hole can be seen. 22) Turn the leading edge of blower to the 4 plate holes and clean the paper dust stuck to the sensor surface of primary skew sensor front/ rear. Plate hole Primary registration...
Page 536 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-271 25) Hold the lever and close the secondary registration guide. Secondary registration guide Lever F-4-529 26) Remove the screw. F-4-530 4-271 Parts Replacement and Cleaning >...
Page 537 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-272 27) Remove the registration roller cover. Registration roller cover F-4-531 28) Lift the arm of rear roller pressure unit and with turning the resin part [A] of rear registration roller, clean it with lint-free paper moistened with alcohol.
Page 538 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-273 29) Lift the shaft of front roller pressure unit and with turning the resin part [A] of front registration roller, clean it with lint-free paper moistened with alcohol.
Page 539 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Feed Unit (5 hundred thousand sheet) 4-274 31) Align the 2 bosses with the boss hole of registration roller cover and install the registration roller cover with the screw. Registration roller cover Boss Boss...
Page 540 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Duplexing Unit 4-275 Cleaning Duplexing Unit <Preparation> 1) Hold the grip, and open the feeding guide. Caution : 1) Open the Front Left Cover and the Front Right Cover.
Page 541 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Secondary Transfer Outer Roller 4-276 Removing Secondary Transfer Outer Roller <Preparation> 1) Remove the 2 screws. 2) Lift the post-secondary transfer guide and put it down on front. 1) Open the Front Left Cover and the Front Right Cover.
Page 542 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Secondary Transfer Outer Roller 4-277 4) With pushing the secondary transfer holder, remove the 2 arms one-by-one. Secondary transfer holder Secondary transfer holder F-4-542 5) Remove the secondary transfer outer roller assembled with the 2 secondary transfer holders (with 6) Remove the 2 secondary transfer holders (with spring) from the secondary transfer outer roller.
Page 543 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Secondary Transfer Outer Roller 4-278 Caution : Caution at installation Make sure to install it in the position where the groove on the metal part of secondary transfer outer roller is placed to the rear side of the Groove on the metal part secondary transfer outer unit.
Page 544 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (2 hundred thousand sheet) 4-279 Cleaning Pre-Registration Unit (2 hundred thousand sheet) <Preparation> 1) Hold the lever and open the feed guide. MEMO : 1) Open the front cover left and the front cover When cleaning at 2 hundred thousand right.
Page 545 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (2 hundred thousand sheet) 4-280 3) Hold the lever and close the feed guide. Feed guide Lever F-4-548 4-280 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (2 hundred thousand sheet)
Page 546 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-281 Cleaning Pre-Registration Unit (5 hundred thousand sheet) <Preparation> MEMO : 1) Open the front cover left and the front cover When cleaning at 5 hundred right.
Page 547 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-282 3) Remove the knob. Caution : When removing the knob, be sure to use the screwdriver. Feed guide unit left plate F-4-551 4) Remove the feed guide unit left plate.
Page 548 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-283 7) Loosen the knob and with holding the feed guide by hand, pull out the guide lock plate and open the feed guide. Guide lock plate Knob Feed guide...
Page 549 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-284 10) Clean 4 brush part of the paper cleaning brush with vacuum. F-4-557 11) Hold the grip, align the 2 protrusions with the groove on the plate, and install the paper dust cleaning brush. Caution : If the paper dust cleaning brush does not fit with the palate and is installed, an error may occur at the host machine operation.
Page 550 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-285 12) Hold the grip, align the 2 protrusions with the groove on the plate, and install the paper dust cleaning brush. Caution : If the paper dust cleaning brush does not fit with the palate and is installed, an error may occur at the host machine operation.
Page 551 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-286 14) Insert the dust cleaning tool from clearance and clean the feed guide side [A]. 15) Install the paper dust cleaning tool to the stepped screw around the hinge of the right front cover.
Page 552 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-287 17) Clean the feeding side [A], the 4 rollers and the 5 wheels with a brush. Roller Caution : When turning roller by hand, do not touch surface of roller, hold the side and turn.
Page 553 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-288 19) Hold the lever and close the feed guide unit. Feed guide unit F-4-566 20) Hold the grip, align the protrusion with the groove on the plate, and install the paper dust cleaning brush. Paper dust Caution : Grip...
Page 554 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-289 21) Align the 2 rear holes on the feed guide unit lift plate with the pin and align the 2 front holes with the boss.
Page 555 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-290 23) Turn the leading edge of blower to the 2 plate holes and clean the paper dust stuck on the sensor surface of image reference sensor with a blower. F-4-570 24) Hold the lever and close the feed guide.
Page 556 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-291 25) Hold the grip, align the protrusion with the groove on the plate, and install the paper dust cleaning brush. Caution : If the paper dust cleaning brush does not fit with the palate and is installed, an error may occur at the host machine operation.
Page 557 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-292 28) Clean the feed side [A], the 4 rollers and 4 wheels with the brush. Turn the rollers and the wheels to clean all the surface. Caution : Roller When turning roller by hand, do not touch surface of roller,...
Page 558 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-293 32) Clean the feed side [A] and the 2 wheels with the brush. Turn the wheels and clean all the 33) Hold the lever and open the feed guide.
Page 559 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pre-Registration Unit (5 hundred thousand sheet) 4-294 35) Hold the lever and close the feed guide. 36) Hold the lever and close the feed guide. Feed guide Lever Feed guide F-4-580...
Page 560 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Web Unit 4-295 Removing Fixing Web Unit <Preparation> 1) Loosen the 2 screws and remove the fixing front upper cover. 1) Open the Front Left Cover and the Front Right Cover.
Page 561 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Web 4-296 Removing Fixing Web <Preparation> 1) Move the fixing web shaft in the direction of the arrow and remove the fixing web. 1) Open the Front Left Cover and the Front Right Fixing web Cover.
Page 562 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Web 4-297 3) Move the fixing web shaft (winding side) in the direction of the arrow and remove the fixing web (winding side). Fixing web Fixing web shaft F-4-586 4) Align the fixing web shaft (winding side) with the boss and while pushing the boss , fit the other side of cut-off on the shaft with the pin to install it.
Page 563 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Web 4-298 5) Move the fixing web toward front. 6) With holding the fixing web retaining plate downward, align and push the fixing web shaft with the front boss, and then install it to the other side of the shaft support.
Page 564 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Web 4-299 Caution : Caution at installation Check that the fixing web level detection flag is placed inside the fixing web. Fixing web level detection flag Fixing web F-4-590 7) Hold the fixing web retaining plate and turn the gear to take up the fixing web (winding side) until the green line cannot be seen.
Page 565 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Web 4-300 Fixing web Caution :Caution at installation If there is slack on the fixing web, hold the fixing web retaining plate and turn the gear in the direction of the arrow to take up the slack. Gear Fixing web retainer plate F-4-592...
Page 566 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Web Roller 4-301 Removing Fixing Web Roller <Preparation> 1) Move the fixing web shaft in the direction of the arrow and remove the fixing web. 1) Open the Front Left Cover and the Front Right Fixing web Cover.
Page 567 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Web Roller 4-302 4) Remove the web roller. • 2 E-rings • 2 springs • 2 bushings Web roller F-4-596 4-302 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Web Roller...
Page 568 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Roller 4-303 Removing Fixing Roller <Preparation> 1) Remove the 2 C-rings, the press grounding plate, the fixing gear (with key material), the 2 fixing 1) Open the Front Left Cover and the Front Right roller bearings and the 2 fixing roller insulating bushes, and then remove the fixing roller.
Page 569 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Roller Bearing 4-304 Removing Fixing Roller Bearing <Preparation> 1) Remove the 2 C-rings, the press grounding plate and the fixing gear (with key material), and then 1) Open the Front Left Cover and the Front Right remove the 2 fixing roller bearings.
Page 570 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Roller Insulating Bush 4-305 Removing Fixing Roller Insulating Bush <Preparation> 1) Remove the 2 C-rings, the press grounding plate and the fixing gear (with key material) and the 2 fixing roller bearings and then remove the 2 fixing 1) Open the Front Left Cover and the Front Right roller insulating bushes.
Page 571 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Roller Main Thermistor 4-306 Removing Fixing Roller Main Thermistor <Preparation> 1) Remove the connector and move the main thermistor release lever in the direction of the arrow. 1) Open the Front Left Cover and the Front Right 2) Remove the 2 bosses on the main thermistor unit and remove the main thermistor unit from the fixing assembly.
Page 572 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Roller Main Thermistor 4-307 Caution : Caution at installation When replacing the main thermistor, be careful not to deform the leaf spring. Main thermistor Leaf spring F-4-602 4) Push the [A] part of the main thermistor, hold the harness and remove it.
Page 573 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Roller Main Thermistor 4-308 2) Make sure that the main thermistor Caution : is installed to the holder. 1) When installing main thermistor, Leaf spring align the leaf spring with the edge of the...
Page 574 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Roller Sub Thermistor 4-309 Removing Fixing Roller Sub Thermistor <Preparation> 1) Remove the harness from the wire saddle and remove the connector. 1) Open the Front Left Cover and the Front Right 2) Remove the fixing sub thermistor unit in the direction of the arrow.
Page 575 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Roller Thermo Switch 4-310 Removing Fixing Roller Thermo Switch <Preparation> 1) Remove the 2 screws and the washer from the 2 terminals. 1) Open the Front Left Cover and the Front Right 2) Move the release lever until it stops and remove the fixing roller thermo switch.
Page 576 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pressure Roller 4-311 Removing Pressure Roller <Preparation> 1) Remove the 2 pressure roller bearings ,2 pressure roller insulating bushes,2 screws and 1gear from the pressure roller. 1) Open the Front Left Cover and the Front Right Pressure roller bearing Cover.
Page 577 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pressure Roller Bearing 4-312 Removing Pressure Roller Bearing <Preparation> 1) Remove the 2 pressure roller bearings from the pressure roller. 1) Open the Front Left Cover and the Front Right Pressure roller bearings Cover.
Page 578 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pressure Roller Insulating Bush 4-313 Removing Pressure Roller Insulating Bush <Preparation> 1) Remove the 2 pressure roller bearings and remove the 2 pressure roller insulating bushes from 1) Open the Front Left Cover and the Front Right the pressure roller.
Page 579 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Remove Pressure Roller Main Thermistor 4-314 Remove Pressure Roller Main Thermistor <Preparation> 1) Remove the connector and shift the main thermistor release lever in the direction of the arrow. 1) Open the Front Left Cover and the Front Right 2) Remove the 2 pins on the pressure roller main thermistor unit and remove the pressure roller main thermistor unit from the fixing assembly.
Page 580 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Remove Pressure Roller Main Thermistor 4-315 Caution : Caution at installation When replacing the main thermistor, be careful not to deform the leaf spring. Main thermistor Leaf spring F-4-614 4) Push the [A] part of the main thermistor, hold the harness and remove it.
Page 581 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Remove Pressure Roller Main Thermistor 4-316 2) Check that the main thermistor is Caution : installed with the holder. 1) When installing the main Leaf spring thermistor, align the leaf spring with the edge of the main...
Page 582 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pressure Roller Sub Thermistor 4-317 Removing Pressure Roller Sub Thermistor <Preparation> 1) Remove the harness from the wire saddle. 1) Open the Front Left Cover and the Front Right 2) Remove the connector and remove the pressure roller sub thermistor in the direction of the arrow.
Page 583 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pressure Roller Thermo Switch 4-318 Removing Pressure Roller Thermo Switch <Preparation> 1) Remove the 2 screws and the 2 washers to remove the 2 terminals. 1) Open the Front Left Cover and the Front Right 2) Shift the release lever in the direction of the arrow until it stops and remove the pressure roller thermo switch.
Page 584 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Refresh Roller 4-319 Removing Fixing Refresh Roller <Preparation> Caution : 1) Open the Front Left Cover and the Front Right Cover. Do not touch the roller (Refer to page 4-54) surface of the fixing 2) Pull Out Fixing Feed Unit.
Page 585 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Refresh Roller 4-320 2) Insert the positioning pin packaged together with the new fixing refresh roller to the pinhole of the fixing refresh roller right edge assembly. Positioning Pinhole F-4-622...
Page 586 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Refresh Roller 4-321 4) Remove the fixing pin from the fixing refresh roller. Fixing pin Fixing refresh roller F-4-625 MEMO : To install the fixing Fixing pin refresh roller, be sure to push the...
Page 587 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Roller Unit 4-322 Removing External Heat Roller Unit <Preparation> 1) Remove the 2 screws and the connector mount and remove the harness from the guide. 1) Open the Front Left Cover and the Front Right 2) Remove the 4 screws and remove the external heat roller unit in the direction of the arrow.
Page 588 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Cleaning Roller 4-323 Removing External Heat Cleaning Roller <Preparation> 1) Remove the 2 screws and the fixing right cover. 1) Open the Front Left Cover and the Front Right Cover.
Page 589 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Cleaning Roller 4-324 4) Remove the following parts from the external heat cleaning roller. • 2 E-rings • 2 washers • 2 bearings E-ring Washer Bearing Bearing...
Page 590 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Roller (upper), External Heat Insulating Bushing (upper), and External 4-325 Removing External Heat Roller (upper), External Heat Insulating Bushing (upper), and External Heat Bearing (upper) <Preparation>...
Page 591 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Roller (upper), External Heat Insulating Bushing (upper), and External 4-326 7) Remove the external heat roller (upper). • Caution : Caution at installation 2 roller retainers 1) Install the flange of bearing outside the plate.
Page 592 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Roller (upper), External Heat Insulating Bushing (upper), and External 4-327 When remove the external heat roller (upper) When remove the external heat insulating bushing (upper) 8) Remove the following parts from the external heat roller (upper).
Page 593 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Roller (lower), External Heat Insulating Bushing (lower) and External H 4-328 Removing External Heat Roller (lower), External Heat Insulating Bushing (lower) and External Heat Bearing (lower) <Preparation>...
Page 594 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Roller (lower), External Heat Insulating Bushing (lower) and External H 4-329 7) Remove the external heat roller (lower). • Caution : Caution at installation 2 roller retainers 1) Install the flange of bearing outside the plate.
Page 595 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Roller (lower), External Heat Insulating Bushing (lower) and External H 4-330 When remove the external heat roller (lower) When remove the external heat insulating bushings (lower) 8) Remove the following parts from the external heat roller (lower).
Page 596 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Main Thermistor (upper), External Heat Sub Thermistor (upper), External Heat Main Thermistor (lower) a 4-331 Removing External Main Thermistor (upper), External Heat Sub Thermistor (upper), External Heat Main Thermistor (lower) and External Heat Sub Thermistor (lower) <Preparation>...
Page 597 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Main Thermistor (upper), External Heat Sub Thermistor (upper), External Heat Main Thermistor (lower) a 4-332 4) Remove the external heat main thermistor (lower) and the external heat sub thermistor (lower). 5) Remove the terminal unit.
Page 598 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Main Thermistor (upper), External Heat Sub Thermistor (upper), External Heat Main Thermistor (lower) a 4-333 7) Remove the connector from the drawer connector. F-4-660 4-333 Parts Replacement and Cleaning >...
Page 599 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Roller Upper/Lower Thermo Switch 4-334 Removing External Heat Roller Upper/Lower Thermo Switch <Preparation> 1) Remove the external heat upper roller thermo switch. • 1) Open the Front Left Cover and the Front Right 1 screw •...
Page 600 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing External Heat Roller Upper/Lower Thermo Switch 4-335 4) Remove the external heat roller lower thermo switch. • 2 screws • 1 washer External heat roller lower thermo switch Screw Washer F-4-664...
Page 601 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Roller Separation Claw 4-336 Removing Fixing Roller Separation Claw <Preparation> 1) Release the separation claw pressure spring and remove the fixing roller separation claw in the direction of the arrow. 1) Open the Front Left Cover and the Front Right Remove the other 3 pieces as well.
Page 602 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pressure Roller Separation Claw Unit 4-337 Removing Pressure Roller Separation Claw Unit <Preparation> 1) Insert the screwdriver into the screw on the separation claw fixing plate and move the separation claw fixing plate in the direction of the arrow. 1) Open the Front Left Cover and the Front Right Cover.
Page 603 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pressure Roller Separation Claw Unit 4-338 Caution : Caution at installation Align the boss of pressure roller separation claw unit with the hole of inner delivery unit, install pressure roller separation claw unit with 1 screw. Pressure roller separation claw unit Hole of inner delivery unit...
Page 604 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Pressure Roller Separation Claw 4-339 Removing Pressure Roller Separation Claw <Preparation> 1) Remove the hook [A] part of spring, open the both sides [B] of spring and remove the separation claw retainer spring. 1) Open the Front Left Cover and the Front Right Cover.
Page 605 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Assembly 4-340 Cleaning Fixing Assembly <Preparation> 1) Remove the 2 screws. 1) Open the Front Left Cover and the Front Right Cover. Screw (Refer to page 4-54) 2) Pull Out Fixing Feed Unit.
Page 606 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Assembly 4-341 4) Align the 2 bosses and fix the inner delivery cover unit by 2 screws. Screw Boss Inner delivery cover unit Boss F-4-675 5) Clean the 6 pressure roller separation claws with lint-free paper.
Page 607 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Assembly 4-342 6) Clean the 4 fixing roller separation claws with lint-free paper. Fixing roller separation claw F-4-677 7) While turning gear, clean the surface of the fixing refresh roller with the lint-free paper moistened with alcohol. Refresh roller Gear Caution :...
Page 608 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Assembly 4-343 8) Clean the fixing inlet guide with lint-free paper. Fixing inlet guide F-4-679 4-343 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Fixing Assembly...
Page 609 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Reverse Unit 4-344 Cleaning Reverse Unit <Preparation> 1) Hold the grip and open the delivery guide. 1) Open Front Left Cover. (Refer to page 4-55) Delivery guide 2) Pull Out Buffer Delivery Unit.
Page 610 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Reverse Unit 4-345 3) Hold the grip and close the delivery guide. Delivery guide F-4-682 4-345 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Reverse Unit...
Page 611 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Remove Delivery Decurler Belt Unit 1 4-346 Remove Delivery Decurler Belt Unit 1 <Preparation> 1) Remove the belt from the gear (it is not necessary to remove it from the motor gear). 1) Open Front Left Cover.
Page 612 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Remove Delivery Decurler Belt Unit 1 4-347 3) Open and remove the delivery decurler belt unit toward front. Caution : When installing new delivery decurler belt unit 1, do not touch the belt. F-4-686 F-4-687 Caution : caution at installation...
Page 613 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Delivery Decurler Belt 1 4-348 Removing Delivery Decurler Belt 1 <Preparation> 1) Remove the guide. • 1) Open Front Left Cover. 2 screws (Refer to page 4-55) Guide 2) Pull Out Buffer Delivery Unit.
Page 614 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Delivery Decurler Belt 1 4-349 4) Remove the decurler belt unit from the belt guide. Decurler belt unit Belt guide F-4-692 5) Remove the 8 delivery decurler belts from the 2 belt rollers. Caution : Pre-caution in belt replacement: Avoid contact with a belt surface.
Page 615 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Delivery Decurler Belt 1 4-350 6) Positioning all belts to be between ribs and secure with sheet metal. • 1 screw Belt F-4-695 7) Perform the belt positioning adjustment. (Adjust the belt to the center between the ribs.) 8) Tight a screw to the sheet metal.
Page 616 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Remove Delivery Decurler Belt Unit 2 4-351 Remove Delivery Decurler Belt Unit 2 <Preparation> 1) Remove the belt from the gear (it is not necessary to remove it from the motor gear). 1) Open Front Left Cover.
Page 617 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Remove Delivery Decurler Belt Unit 2 4-352 3) Remove the delivery decurler belt unit 2. Caution : Delivery decurler Be careful not to touch the belt of delivery decurler belt unit 2. belt unit 2 F-4-700 F-4-701...
Page 618 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Delivery Decurler Belt 2 4-353 Removing Delivery Decurler Belt 2 <Preparation> 1) Open Front Left Cover. (Refer to page 4-55) 2) Pull Out Buffer Delivery Unit. (Refer to page 4-145) 3) Remove Delivery Decurler Belt Unit 2.
Page 619 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Delivery Decurler Belt 2 4-354 2) Remove the plate. 3) From belt guide Remove 1 belt guide unit. • 1 screw Belt guide Decurler belt unit Shaft fixing plate F-4-703 F-4-704...
Page 620 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Delivery Decurler Belt 2 4-355 5) Positioning all belts to be between ribs and secure with sheet metal. • 1 screw Belt F-4-707 6) Perform the belt positioning adjustment. (Adjust the belt to the center between the ribs.) 7) Tight a screw to the sheet metal.
Page 621 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Buffer Delivery Unit (2 hundred thousand sheet) 4-356 Cleaning Buffer Delivery Unit (2 hundred thousand sheet) <Preparation> MEMO : 1) Open Front Left Cover. When cleaning at 2 hundred (Refer to page 4-55) thousand sheets, follow the below 2) Pull Out Buffer Delivery Unit.
Page 622 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Buffer Delivery Unit (5 hundred thousand sheet) 4-357 Cleaning Buffer Delivery Unit (5 hundred thousand sheet) <Preparation> 1) Pull out dust cleaning tool from stepped screw near front right cover hing. MEMO : 1) Open Front Left Cover.
Page 623 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Buffer Delivery Unit (5 hundred thousand sheet) 4-358 3) Turn the 2 gears of the timing belt and clean all the surface [A] of the 16 feed belts with a brush. Caution : Feed belt might get damaged, so turn the gear while holding up buffer delivery unit.
Page 624 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Buffer Delivery Unit (5 hundred thousand sheet) 4-359 6) Hold the grip and open the feed guide. 7) Clean the feed side [A], 10 rollers and 6 wheels with a brush. Turn the rollers and the wheels by hand and clean all the surface.
Page 625 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Buffer Delivery Unit (5 hundred thousand sheet) 4-360 10) Turn the 6 driven wheels and clean all the surface with lint-free paper moistened with alcohol until all the objects are wiped off. Caution : Be careful not to push the driven...
Page 626 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Buffer Delivery Unit (5 hundred thousand sheet) 4-361 14) Insert the dust cleaning tool from the clearance and clean the feed guide side [A]. 15) Insert the dust cleaning tool from the clearance and clean the feed guide side [A]. F-4-723 F-4-722 16) Install dust cleaning tool to the stepped screw near front right cover hing.
Page 627 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Duplex Decurler Belt Unit 4-362 Removing Duplex Decurler Belt Unit <Preparation> 1) Remove the belt from the gear .(It is not necessary to remove from the gear of the motor) 1) Open Front Left Cover.
Page 628 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Duplex Decurler Belt Unit 4-363 2) Remove the screw. 3) Remove the duplex decurler belt unit after pulling out the gear from the hole of the plate. Duplex decurler belt unit F-4-729...
Page 629 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Duplexing Decurler Belt 4-364 Removing Duplexing Decurler Belt <Preparation> 1) Open Front Left Cover. (Refer to page 4-55) 2) Pull Out Buffer Delivery Unit. (Refer to page 4-145) 3) Remove Duplexing Decurler Belt Unit.
Page 630 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Duplexing Decurler Belt 4-365 2) Remove the plate. 3) Remove 2 belt rollers and 8 duplex decurler belts. • 1 screw Belt guide Decurler belt unit Shaft fixing plate F-4-732 F-4-733...
Page 631 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Duplexing Decurler Belt 4-366 5) Positioning all belts to be between ribs and secure with a sheet metal. • 1 screw Belt F-4-736 6) Perform the belt positioning adjustment. (Adjust the belt to the center between the ribs) 7) Tight a screw to the sheet metal.
Page 632 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Deck Separation Pad (Right) / Deck Separation Pad (Left) 4-367 Removing Deck Separation Pad (Right) / Deck Separation Pad (Left) <Preparation> 1) Remove the paper in the deck if any. 1) Pull out the Waste Toner Case Unit.
Page 633 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Deck Pickup Solenoid 4-368 Removing Deck Pickup Solenoid <Preparation> 1) Removing the solenoid cover. • 1) Pull out the Waste Toner Case Unit. 1 screw (Refer to page 4-59) 2) Pull Out Paper Deck.
Page 634 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Deck Pickup Solenoid 4-369 MEMO : At installation, hook the tension spring onto the cut-off and align the groove on the arm with the shaft. Tension spring Groove on the arm Cut-off Shaft...
Page 635 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Cleaning Pickup Unit and Deck Unit 4-370 Cleaning Pickup Unit and Deck Unit <Preparation> 1) Clean the paper dust on the surface [A] of the pickup unit with vacuum. 1) Pull out the waste toner case unit.
Page 636 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing the Paper Dust Cleaning Brush 4-371 Removing the Paper Dust Cleaning Brush <Preparation> 1) Hold the grip and while pushing down the paper dust cleaning brush, remove it to the left. 1) Open the Front Left Cover and the Front Right Paper dust cleaning brush Cover.
Page 637 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing the Paper Dust Cleaning Brush 4-372 2) Hold the lever and open the feed guide. Feed guide F-4-748 3) Remove the knob and remove the feed guide unit left plate. Feed guide unit left plate F-4-749 4-372...
Page 638 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing the Paper Dust Cleaning Brush 4-373 4) Hold the grip and while pushing the paper dust cleaning brush to the right, remove it upward. Paper dust cleaning brush F-4-750 Caution : Paper dust...
Page 639 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing the Paper Dust Cleaning Brush 4-374 5) Hold the lever and open the feed guide unit. Feed guide unit F-4-752 6) Loosen the knob and with holding the feed guide by hand, pull out the guide lock plate and open the feed guide. Guide lock plate Knob Feed guide...
Page 640 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing the Paper Dust Cleaning Brush 4-375 7) Hold the grip and while pushing the paper dust cleaning brush to the upper left, remove it. Paper dust cleaning brush F-4-754 Caution : If the paper dust cleaning brush does not fit with the plate and is installed, an error may occur at the host machine operation.
Page 641 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing the Paper Dust Cleaning Brush 4-376 8) Hold the grip and while pushing the paper dust cleaning brush to the left, remove it. Paper dust cleaning brush F-4-756 Caution : If the paper dust cleaning brush does not fit with the plate and is installed, an error may occur at the host machine operation.
Page 642 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Ozone Filter 4-377 Removing Fixing Ozone Filter 1) Remove the screw. 3) Put fingers in the upper and lower groove on the host machine rear cover and hold and remove 2) Move down the fixing toner filter cover and remove it toward front.
Page 643 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Ozone Filter 4-378 Removing Primary Charging Ozone Filter 1) Remove the screw. 3) Remove the primary charging toner filter. 2) Open the right side of the primary charging toner filter cover to remove it. Primary charging toner filter Primary charging toner filter cover...
Page 644 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Fixing Toner Filter 4-379 Removing Fixing Toner Filter 1) Remove the screw. 3) Put fingers in the upper and lower groove on the host machine rear cover and hold and remove 2) Move down the fixing toner filter cover and remove it toward front.
Page 645 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Primary Charging Toner Filter 4-380 Removing Primary Charging Toner Filter 1) Remove the screw. 3) Remove the primary charging toner filter. 2) Open the right side of primary charging toner filter cover and remove it. Primary charging toner filter Primary charging toner filter cover...
Page 646 Parts Replacement and Cleaning > Periodic Replacing Parts, Durable Parts, Cleaning Parts > Removing Developing Toner Filter 4-381 Removing Developing Toner Filter 1) Remove the screw. 3) Remove the primary charging toner filter. 2) Open the right side of primary charging toner filter cover and remove it. Primary charging toner filter Primary charging toner filter cover...
Page 647 Parts Replacement and Cleaning > PCB > Removing the Main Controller PCB 1 Unit 4-382 Removing the Main Controller PCB 1 Unit <Preparation> 1) Remove Rear Left Cover. (Refer to page 4-56) 2) Open the Controller Box Unit. (Refer to page 4-60) MEMO : PCI bus extension kit-F1 Be sure to remove the option parts first before removing the...
Page 648 Parts Replacement and Cleaning > PCB > Removing the Main Controller PCB 1 Unit 4-383 1) Remove the 1 connector. 2) Remove the main controller PCB1 unit in the direction of the arrow. • 2 screws F-4-773 F-4-774 4-383 Parts Replacement and Cleaning > PCB > Removing the Main Controller PCB 1 Unit...
Page 649 Parts Replacement and Cleaning > PCB > Removing Main Controller PCB 2 4-384 Removing Main Controller PCB 2 <Preparation> 1) Remove Rear Left Cover. (Refer to page 4-56) 2) Open the Controller Box Unit. (Refer to page 4-60) 3) Remove the Main Controller PCB 1 Unit. (Refer to page 4-382) MEMO : Be sure to remove the option parts first before removing the main...
Page 650 Parts Replacement and Cleaning > PCB > Removing Main Controller PCB 2 4-385 1) Remove the 10 connectors. 2) Remove the counter PCB. • 1 screw F-4-777 F-4-776 3) Remove the main controller PCB 2. • 4 screws F-4-778 4-385 Parts Replacement and Cleaning >...
Page 651 Parts Replacement and Cleaning > PCB > Removing DC Controller PCB 4-386 Removing DC Controller PCB <Preparation> 1) Remove Rear Left Cover. (Refer to page 4-56) 2) Open the Controller Box Unit. (Refer to page 4-60) 1) Remove the harness and remove PCB cover. •...
Page 652 Parts Replacement and Cleaning > PCB > Removing DC Controller PCB 4-387 Caution : Caution at installation When installing the PCB cover, place the controller box on the level and install screws in the following order; screw [A] -> screw [B] -> screw [C] -> screw [D]. F-4-780 4-387 Parts Replacement and Cleaning >...
Page 653 Parts Replacement and Cleaning > PCB > Removing Hard Disc 4-388 Removing Hard Disc 1) Remove the rear left cover 2. 2) Remove 2 harnesses. • • 1 screw 2 connectors • • 5 screws (loosen) 1 wire saddle Connector Wire saddle F-4-781 F-4-782...
Page 654 Parts Replacement and Cleaning > PCB > Removing Developing High-Voltage PCB 4-389 Removing Developing High-Voltage PCB <Preparation> 1) Remove Ground wire. • 1) Remove Rear Right Cover. 1 screw (Refer to page 4-57) 2) Disconnect all connectors on the PCB. •...
Page 655 Parts Replacement and Cleaning > PCB > Removing the Pickup Feed Driver PCB 4-390 Removing the Pickup Feed Driver PCB <Preparation> 1) Remove the pickup feed driver PCB. • 1) Remove Rear Left Cover. 29 connectors • (Refer to page 4-56) 8 screws 2) Open the Controller Box Unit.
Page 656 Parts Replacement and Cleaning > PCB > Removing Primary Transfer High-voltage PCB 4-391 Removing Primary Transfer High-voltage PCB <Preparation> 1) Remove Ground wire. • 1) Remove Rear Right Cover. 1 screw • (Refer to page 4-57) 2 wire-saddles 2) Disconnect all connectors. •...
Page 657 Parts Replacement and Cleaning > PCB > Removing Primary Pre-transfer Charging High-voltage PCB 4-392 Removing Primary Pre-transfer Charging High-voltage PCB <Preparation> 1) Remove the Ground wire. • 1) Remove Rear Right Cover. 1 screw • (Refer to page 4-57) 3 wire-saddles 2) Remove the 4 connectors.
Page 658 Parts Replacement and Cleaning > PCB > Removing Primary Charging High-voltage PCB 4-393 Removing Primary Charging High-voltage PCB <Preparation> 1) Open the Front Left Cover and the Front Right Cover. (Refer to page 4-54) 1) Remove the primary charging high-voltage PCB cover. •...
Page 659 Parts Replacement and Cleaning > PCB > Removing Secondary Transfer High-Voltage PCB 4-394 Removing Secondary Transfer High-Voltage PCB <Preparation> 1) Remove the grounding wire. • 1) Remove Rear Right Cover. 1 screw (Refer to page 4-57) 2) Remove the harness. •...
Page 660 Parts Replacement and Cleaning > PCB > Removing AC driver PCB 4-395 Removing AC driver PCB <Preparation> 1) Remove the connectors from the PCB. • 1) Remove the Rear Right Cover. 14 connectors (Refer to page 4-57) 2) Remove the Rear Left Cover. (Refer to page 4-56) 3) Remove Rear Lower Cover.
Page 661 Parts Replacement and Cleaning > PCB > Removing the Fixing AC Driver PCB 4-396 Removing the Fixing AC Driver PCB <Preparation> 1) Remove the left lower cover. • 1) Remove the Rear Right Cover. 6 screws (Refer to page 4-57) 2) Remove the Rear Left Cover.
Page 662 Parts Replacement and Cleaning > PCB > Removing the Fixing AC Driver PCB 4-397 4) Displace the PCB mounting plate and the power cord mount and remove the harness, and then remove the PCB mounting plate and the power cord mount.
Page 663 Parts Replacement and Cleaning > PCB > Removing 12V Power PCB Unit 4-398 Removing 12V Power PCB Unit <Preparation> 1) Remove the Rear Right Cover. (Refer to page 4-57) 2) Remove the Rear Left Cover. (Refer to page 4-56) 3) Remove Rear Lower Cover. (Refer to page 4-58) 1) Remove the 3 connectors.
Page 664 Parts Replacement and Cleaning > PCB > Removing 12V Power PCB Unit 4-399 2) Remove the 12V power PCB unit. 3) Remove the plate. • • 3 screws 4 screws F-4-800 F-4-799 4) Remove the cover. 5) Remove the 12V power PCB. •...
Page 665 Parts Replacement and Cleaning > PCB > Removing 24V Power PCB Unit 4-400 Removing 24V Power PCB Unit <Preparation> 1) Remove 5 connectors. • 1) Remove the Rear Right Cover. 1 wire saddle • (Refer to page 4-57) 1 reuse band •...
Page 666 Parts Replacement and Cleaning > PCB > Removing 24V Power PCB 4-401 Removing 24V Power PCB <Preparation> 1) Remove 4 connectors. 1) Remove the Rear Right Cover. (Refer to page 4-57) 2) Remove the Rear Left Cover. (Refer to page 4-56) 3) Remove Rear Lower Cover.
Page 667 Parts Replacement and Cleaning > PCB > Removing 24V Power PCB 4-402 4) Remove the upper cover. 5) Remove the 24V power PCB. • • 2 screws 4 screws • 1 PCB support PCB サポート PCB support F-4-808 F-4-809 4-402 Parts Replacement and Cleaning >...
Page 668 Parts Replacement and Cleaning > PCB > Removing 24V Power PCB1 4-403 Removing 24V Power PCB1 <Preparation> 1) Remove the Rear Right Cover. (Refer to page 4-57) 2) Remove the Rear Left Cover. (Refer to page 4-56) 3) Remove Rear Lower Cover. (Refer to page 4-58) 1) Remove the 3 connectors.
Page 669 Parts Replacement and Cleaning > PCB > Removing 24V Power PCB1 4-404 2) Remove the 24 power PCB1 unit in the direction of the arrow. 3) Remove the plate. • • 3 screws 4 screws F-4-812 F-4-811 4) Remove the upper cover. 5) Remove the 24V power PCB1.
Page 670 Parts Replacement and Cleaning > PCB > Removing 24V Power PCB 2 4-405 Removing 24V Power PCB 2 <Preparation> 1) Remove the 24V power PCB 2 and the 24V power PCB 3. • 1) Remove the Rear Right Cover. 3 screws (Refer to page 4-57) 2) Remove the Rear Left Cover.
Page 671 Parts Replacement and Cleaning > PCB > Removing 24V Power PCB 3 4-406 Removing 24V Power PCB 3 <Preparation> 1) Remove the 24V power PCB 2 and the 24V power PCB • 1) Remove the Rear Right Cover. 3 screws (Refer to page 4-57) 2) Remove the Rear Left Cover.
Page 672 Parts Replacement and Cleaning > PCB > Removing All-Night Power PCB 4-407 Removing All-Night Power PCB <Preparation> 1) Remove the 3 connectors. 1) Remove the Rear Right Cover. (Refer to page 4-57) 2) Remove the Rear Left Cover. (Refer to page 4-56) 3) Remove Rear Lower Cover.
Page 673 Parts Replacement and Cleaning > PCB > Removing Leakage Breaker Unit 4-408 Removing Leakage Breaker Unit <Preparation> 1) Remove the left lower cover. • 1) Remove the Rear Right Cover. 6 screws (Refer to page 4-57) 2) Remove the Rear Left Cover. (Refer to page 4-56) 3) Remove Rear Lower Cover.
Page 674 Parts Replacement and Cleaning > PCB > Removing Leakage Breaker Unit 4-409 3) Remove the leakage breaker unit. • 5 screws F-4-825 4-409 Parts Replacement and Cleaning > PCB > Removing Leakage Breaker Unit...
Page 675 Parts Replacement and Cleaning > PCB > Removing Leakage Breaker 15A 4-410 Removing Leakage Breaker 15A <Preparation> 1) Remove the harness. • 1) Remove the Rear Right Cover. 4 connectors • (Refer to page 4-57) 1 wire saddle • 2) Remove the Rear Left Cover. 2 edge saddles (Refer to page 4-56) 3) Remove Rear Lower Cover.
Page 676 Parts Replacement and Cleaning > PCB > Removing Leakage Breaker 20A 4-411 Removing Leakage Breaker 20A <Preparation> 1) Remove the harness. • 1) Remove the Rear Right Cover. 4 connectors • (Refer to page 4-57) 1 wire saddle • 2) Remove the Rear Left Cover. 1 edge saddles (Refer to page 4-56) 3) Remove Rear Lower Cover.
Page 677 Parts Replacement and Cleaning > PCB > Removing Registration Duplex Driver PCB 4-412 Removing Registration Duplex Driver PCB <Preparation> 1) Remove the connectors on the PCB. • 1) Open the Front Left Cover and the Front Right 26 connectors Cover. (Refer to page 4-54) 2) Pull Out Fixing Feed Unit.
Page 678 Parts Replacement and Cleaning > PCB > Removing Secondary Transfer Static Eliminator PCB 4-413 Removing Secondary Transfer Static Eliminator PCB <Preparation> 1) Remove the grounding wire. • 1) Open the Front Left Cover and the Front Right 1 screw Cover. (Refer to page 4-54) 2) Pull Out Fixing Feed Unit.
Page 679 Parts Replacement and Cleaning > PCB > Removing the ITB Driver PCB 4-414 Removing the ITB Driver PCB <Preparation> 1) Remove the static eliminator mounting plate. • 1) Open the Front Left Cover and the Front Right 2 screws Cover. (Refer to page 4-54) 2) Remove Process Unit Cover.
Page 680 Parts Replacement and Cleaning > PCB > Removing Fixing High-Voltage PCB 4-415 Removing Fixing High-Voltage PCB <Preparation> 1) Remove the grounding wire. • 1) Open the Front Left Cover and the Front Right 1 screw Cover. (Refer to page 4-54) 2) Pull Out Fixing Feed Unit.
Page 681 Parts Replacement and Cleaning > PCB > Removing Fixing Main Driver PCB 4-416 Removing Fixing Main Driver PCB <Preparation> 1) Remove the connectors from the PCB. • 1) Remove Rear Right Cover. 24 connectors (Refer to page 4-57) F-4-842 2) Remove the fixing main driver PCB. •...
Page 682 Parts Replacement and Cleaning > PCB > Removing Potential Sensor PCB 4-417 Removing Potential Sensor PCB <Preparation> 1) Remove the 2 connectors. 1) Open the Front Left Cover and the Front Right Cover. (Refer to page 4-54) 2) Remove Process Unit Cover. (Refer to page 4-76) 3) Pullout Process Unit.
Page 683 Parts Replacement and Cleaning > PCB > Removing Developing Dirvere PCB 4-418 Removing Developing Dirvere PCB <Preparation> 1) Remove developing driver PCB. • 1) Open the Front Left Cover and the Front Right 10 connectors • Cover. 6 screws (Refer to page 4-54) 2) Remove Process Unit Cover.
Page 684 Parts Replacement and Cleaning > PCB > Removing Power Relay PCB 4-419 Removing Power Relay PCB <Preparation> 1) Remove the Rear Right Cover. (Refer to page 4-57) 2) Remove the Rear Left Cover. (Refer to page 4-56) 3) Remove Rear Lower Cover. (Refer to page 4-58) 1) Remove the harness.
Page 685 Parts Replacement and Cleaning > PCB > Removing Power Relay PCB 4-420 2) Remove the power relay PCB. • 6 screws F-4-848 4-420 Parts Replacement and Cleaning > PCB > Removing Power Relay PCB...
Page 686 Parts Replacement and Cleaning > PCB > Removing the Deck Driver PCB 4-421 Removing the Deck Driver PCB <Preparation> 1) Remove the cover 1. • 1) Pull out Waste Toner Case Unit. 1 screw (Refer to page 4-59) 2) Pull out Paper Deck (Refer to page 4-162) 3) Remove Paper Deck (Refer to page 4-163)
Page 687 Adjustment ■ Overview When replacing parts ■ Major adjustment ■ Adjustment...
Page 688 Adjustment > Overview Overview In this chapter, measures of adjustment when replacing parts in servicing operation are mentioned. Parts to be replaced are categorized into 5 blocks based on their related technology as shown below. Category Part to be replaced Reference Controller system Main controller PCB...
Page 689 Adjustment > When replacing parts > Imaging system > Primary charging assembly, Primary charging wire, Grid wire When replacing parts Laser control system Laser scanner unit ■ Controller system Procedure of parts Refer to Removing Laser Scanner Unit replacement ■ Main controller PCB Procedure of There is no particular action required when the laser unit is replaced.
Page 690 Adjustment > When replacing parts > Imaging system > Photo-sensitive drum unit ■ Pre-primary transfer charging assembly, Pre-primary transfer ■ Developing assembly, developing sleeve unit Procedure of parts Refer to Removing Developing Assembly charging wire replacement Refer to Removing Developing Sleeve Unit Procedure of parts Refer to Removing Pre-Primary Transfer Charging Assembly Procedure of...
Page 691 Adjustment > When replacing parts > Pickup / feed system > Registration roller, registration driven roller Pickup / feed system ■ Procedure of parts Refer to Removing ITB Skew detection sensor ■ replacement Procedure of 1) ITB position shall be adjusted with a service mode whenever ITB pressure is Procedure of parts Refer to Parts Replacement adjustment...
Page 692 Adjustment > When replacing parts > Pickup / feed system > During deck open/close solenoid replacement or latch claw position change ■ Active registration unit ■ During deck open/close solenoid replacement or latch claw Procedure of parts Refer to Parts Replacement position change replacement Procedure of...
Page 693 Adjustment > When replacing parts > Pickup / feed system > During deck open/close solenoid replacement or latch claw position change Procedure of 4) Detach the deck front cover. Procedure of 6) Push the deck until the head of latch claw reaches the apex of the roller, and •...
Page 694 Adjustment > When replacing parts > External auxiliary system > DC controller PCB External auxiliary system ■ Paper surface sensor Procedure of parts Refer to Parts Replacement DC controller PCB ■ replacement Procedure of Fix the paper surface sensor support plate [1] in the position that fits the red Procedure of parts Refer to Removing DC Controller PCB adjustment...
Page 695 Adjustment > Major adjustment > Primary charging assembly > Adjustment of primary charging assembly (If front side of the printed test image is dark) Major adjustment Procedure of 5) If the front side of the test print image is still dark, rotate the plastic screw [C] adjustment clockwise one more round.
Page 696 Adjustment > Major adjustment > Image location adjustment > Adjustment in Service mode 5-10 Image location adjustment ■ Adjustment of primary charging assembly (If rear side of the printed test image is dark) Adjustment in Service mode ■ Procedure of parts Refer to Removing Primary Charging Assembly Procedure of This will effect to all the media that has already been set by the user.
Page 697 Adjustment > Major adjustment > Image location adjustment > Adjustment in Service mode 5-11 Procedure of 3) Enter SMy value in Service Mode as follows (Do subtraction if SMy is Procedure of Get in Service Mode to select the following: COPIER > ADJUST > FEED- adjustment negative value) adjustment...
Page 698 Adjustment > Major adjustment > Image location adjustment > Adjustment by each media in the user mode 5-12 ■ Adjustment by each media in the user mode Procedure of User can set them by each media. • adjustment System Settings > Paper Type Management Settings > Details/Edit > Image Location Adjustment >...
Page 699 Troubleshooting ■ Making Initial Checks Test Print ■ Troubleshooting Items ■ ■ Image Faults ■ Malfunction Version Upgrade ■ Troubleshooting...
Page 700 Troubleshooting > Making Initial Checks > List of Initial Check Items Making Initial Checks List of Initial Check Items Item Detail Check Site Environment The voltage of the power supply is as rated (±10%). The site is not a high temperature / humidity environment (near a water faucet, water boiler, humidifier), and it is not in a cold place.
Page 701 Troubleshooting > Test Print > Selecting Test Print TYPE Test Print Overview This machine has several test print types shown in the table below. A circle in each image check item shows the availability to check the different type of image faults. If the faulty image shown in the output does not appear in the appropriate test print type, the cause may lie in PDL input or the reader Items PG TYPE...
Page 702 Troubleshooting > Test Print > How to check test print > Halftone (TYPE=5, 6, 11 to 14) How to check test print ■ 17-Gradation (TYPE=2, 3) 17-gradation can be used for check of gradation, fogging, white lines and uneven density at front / rear. Check item How to check Suspected cause...
Page 703 Troubleshooting > Troubleshooting Items > List of Troubleshooting Items Troubleshooting Items List of Troubleshooting Items Category Item Reference Random black belt / horizontal lines (halftone) Image Faults p. 6-6 Splash on characters (coated paper) p. 6-7 Dark image (edge on "13 x "19 inch paper) p.
Page 704 Troubleshooting > Image Faults > Random black belt / horizontal lines (halftone) Image Faults [Sample Image] Random black belt / horizontal lines (halftone) [Location] Photosensitive drum [Cause] Blurring due to the micro-vibration of photosensitive drum and ITB [Conditions] Halftone image [Field measure] (1) Check the status that the drum fixing screw is tightened.
Page 705 Troubleshooting > Image Faults > Splash on characters (coated paper) Splash on characters (coated paper) [Sample Image] [Location] Development [Cause] on the toner gets low [Conditions] When the number of printing reaches approx. 1 million sheets on coated paper. When the paper is left for a long time and in addition, the low-duty image is printed on it, the charge amount of toner gets low and the splash occurs.
Page 706 Troubleshooting > Image Faults > Dark image (edge on "13 x "19 inch paper) Dark image (edge on "13 x "19 inch paper) [Sample Image] [Location] Development [Cause] Rough toner layer on the edge of the developing cylinder [Conditions] Out of assured image area on "13 x "19 inch paper [Field measure] Broaden the right image margin in service mode.
Page 707 Troubleshooting > Image Faults > Splash (trailing edge of halftone) Splash (trailing edge of halftone) [Sample Image] [Location] Transfer / separation [Cause] Curl on the trailing edge of paper [Conditions] • Low temperature / low humidity environment • 2nd side •...
Page 708 Troubleshooting > Image Faults > Density loss due to excessive transfer (2nd side) 6-10 Density loss due to excessive transfer (2nd side) [Sample Image] [Location] Transfer [Cause] Excessive transfer current [Conditions] Low temperature / low humidity environment This symptom appears obviously on the solid image / halftone image on left paper and in addition, it gets worse on 2nd side in 2-sided print.
Page 709 Troubleshooting > Image Faults > Mottled image (2nd-side) 6-11 Mottled image (2nd-side) [Sample Image] [Location] Transfer [Cause] Lack of transfer current [Conditions] Low temperature / low humidity This symptom appears obviously on the solid image / halftone image on left paper and in addition, it gets worse on 2nd side in 2-sided print.
Page 710 Troubleshooting > Image Faults > Unfocused image (margin) 6-12 Unfocused image (margin) [Sample Image] [Location] Transfer [Cause] Lack of transfer current [Conditions] At the initial installation, the symptom may occur under the following conditions. • Low temperature / low humidity environment •...
Page 711 Troubleshooting > Image Faults > Separation claw trace (solid image, 1st side of 2-sided print) 6-13 Separation claw trace (solid image, 1st side of 2-sided [Sample Image] print) [Location] Fixing [Cause] Small cuts on the pressure roller due to the contact of the separation claw at plain paper feeding [Conditions] On solid image on 1st side of 2-sided print...
Page 712 Troubleshooting > Image Faults > Horizontal / vertical lines (due to refresh roller) 6-14 Horizontal / vertical lines (due to refresh roller) [Sample Image] [Location] Fixing [Cause] Insufficient refresh of pressure roller (uneven in wiping) [Conditions] 1st side in 2-sided print in case of Neusiedler (200 g/m ) used.
Page 713 Troubleshooting > Image Faults > Points to note when using the pre-printed paper > When using the paper printed in the offset printer: 6-15 Points to note when using the pre-printed paper <Host machine setting> A. If the ink is fused: Take note of the followings when using the pre-printed paper on imagePRESS 1135.
Page 714 Troubleshooting > Image Faults > Points to note when using the pre-printed paper > When using the paper printed in the offset printer: 6-16 C. If moire occurs, Adjust the screen ruling of ink and toner, and it highly likely to be resolved. <Measure>...
Page 715 • Ricoh ProC900 • Canon CLC1100/5000 series and so forth. (The models that uses the toner which requires spraying oil at fixing cannot be used.) On this machine, it may be possible to feed the paper printed in the following color laser printer depending on conditions.
Page 716 Troubleshooting > Malfunction > Front cover distortion correction 6-18 Malfunction 2) Make sure that the front cover is no longer distorted. • How to check : Left front cover : When you close the cover while pressing the handle, make sure that the lower Front cover distortion correction magnet catch comes before or at the same time as the upper one.
Page 717 Troubleshooting > Malfunction > Front cover tilt correction 6-19 Front cover tilt correction [How to adjust] 1) Open the front cover. [Assumed causes] 2) Loosen the screws on the adjustment board (lower) of the tilted front cover. When the front cover is tilted due to excessive impact at inappropriate product delivery or bad floor condition at installation site, perform the following measures.
Page 718 Troubleshooting > Version Upgrade > Outline > Outline of Upgrading the Machine 6-20 Version Upgrade Display on SST Upgrading method Registered Name of Upgrading target Remarks Product System Others memory Outline Name Software Finisher Finisher controller FIN-AG FIN-CON ○ ○ Used when ■...
Page 719 Troubleshooting > Version Upgrade > Outline > Outline of the Service Support Tool 6-21 ■ Outline of the Service Support Tool Display on SST Upgrading method Registered Name of Upgrading target Remarks The SST has the following functions: Product System Others memory Name...
Page 720 Troubleshooting > Version Upgrade > Outline > Outline of the Service Support Tool 6-22 When using SST, enter either of the following download mode. Download mode • Safe Mode (download mode A) Function Normal mode Safe mode While pressing 2 and 8 keys simultaneously, turn ON the main power switch. (download mode B) (download mode A) •...
Page 721 Troubleshooting > Version Upgrade > Outline > Points to Note at Time of Downloading 6-23 ■ Points to Note at Time of Downloading The system software is downloaded. - - - Download Mode - - - [ iR2270i-JPjaxxxx-MN.dsh ] - - - - - - - - - - Complete [ iR2270iM-JPjaxxxx-1F77-MN.PRG ] - - - - Complete...
Page 722 Troubleshooting > Version Upgrade > Making Preparations > Installing the System Software (System CD - > SST) 6-24 Making Preparations 5) Select the drive in which the System CD has been set, and click [SEARCH]. Service Support Tool DLM0 (Ver. X.XX E) ■...
Page 723 Troubleshooting > Version Upgrade > Making Preparations > Installing the System Software (SST - > USB) 6-25 7) When a message has appeared to indicate that the system software has been installed, ■ Installing the System Software (SST - > USB) click [OK].
Page 724 Troubleshooting > Version Upgrade > Making Preparations > Installing the System Software (SST - > USB) 6-26 4) Click the USB icon on the Target Selection screen. 6) Select the appropriate 'Series' and 'Version' of the system software you want to copy. Service Support Tool DLM0 (Ver.
Page 725 Troubleshooting > Version Upgrade > Making Preparations > Making Connections (SST in use) 6-27 8) When done, click [OK]. ■ Making Connections (SST in use) Service Support Tool DLM0 (Ver. X.XX E) Connect the PC to the host machine. Preparatory Work Requirements: Target Selection CONTROL...
Page 726 Troubleshooting > Version Upgrade > Making Preparations > Making Connections (SST in use) 6-28 If the settings are not as indicated below, make the appropriate changes : 4) Connect the PC to the machine using a twisted pair cross cable. F-6-35 F-6-35 3) Check to see that the Execute/Memory lamp on the control panel is off, and turn off the...
Page 727 Troubleshooting > Version Upgrade > Making Preparations > Making Connections (USB device in use) 6-29 ■ Making Connections (USB device in use) CAUTION : The SST cannot be run while the USB device is in use. (The machine will not communicate with the SST when it detects the presence of a USB device.) Preparatory Work Requirements:...
Page 728 Troubleshooting > Version Upgrade > Formatting HDD > Formatting Selected Partitions 6-30 Formatting HDD ■ Formatting All Partitions Format of all partition is possible only when the HDD data encryption kit (option) is installed and also in safe mode. Set the partition inside HDD and format (initialize) each partition to make the main controller usable.
Page 729 Troubleshooting > Version Upgrade > Formatting HDD > Formatting Procedure 6-31 ■ Formatting Procedure 5) Specify BOOTDEV partition, and click [Start]. ServiceSupportTool DLM10 (Ver. X.XX E) 1) Start the machine in safe mode. (While pressing 2 + 8, turn ON the main power switch.) 172.16.1.100 iPR1135 2) Start up the SST.
Page 730 Troubleshooting > Version Upgrade > Downloading System Software > Outline 6-32 Downloading System Software 7) When formatting has ended, click [OK]. ServiceSupportTool DLM10 (Ver. X.XX E) ■ Outline 172.16.1.100 iPR1135 SAFE C l e a r Batch download enables to download various system software collectively. Control HDDFormat Combinations of the system software that will be downloaded with batch download are stated...
Page 731 Troubleshooting > Version Upgrade > Downloading System Software > Outline 6-33 MEMO : Startup mode setting 3) Select the start mode and click [Change]. Normal mode : displays the main menu Users can make a setting to transfer to Assist mode automatically when starting SST. Assist mode : starts up in Assist mode 1) Click [System Management] in main menu.
Page 732 Troubleshooting > Version Upgrade > Downloading System Software > Downloading Procedure (Assist mode) 6-34 ■ Caution at the time of the operation / use ■ Downloading Procedure (Assist mode) 1) Start the machine in safe mode. (While pressing 2 + 8, turn ON the main power switch.) CAUTION : Do Not Turn Off the Power During Download / Write Operation 2) Start up the SST.
Page 733 Troubleshooting > Version Upgrade > Downloading System Software > Downloading Procedure (Assist mode) 6-35 4) Click [Start]. 8) Click [Next]. Service Support Tool DLM10 (Ver. X.XX E) Assist Mode Service Support Tool DLM10 (Ver. X.XX E) Assist Mode Series : iPR1135 Series : iPR1135 DL Mode : SAFE DL Mode : SAFE...
Page 734 Troubleshooting > Version Upgrade > Downloading System Software > Downloading Procedure (Normal mode) 6-36 13) Click [Next]. ■ Downloading Procedure (Normal mode) Service Support Tool DLM10 (Ver. X.XX E) Assist Mode 1) Start the machine in safe mode. (While pressing 2 + 8, turn ON the main power switch.) Series : iPR1135 DL Mode : NORMAL 2) Start up the SST.
Page 735 Troubleshooting > Version Upgrade > Downloading System Software > Downloading Procedure (Normal mode) 6-37 5) Click [Resume]. 8) Click [Resume]. Service Support Tool DLM0 (Ver. X.XX E) Service Support Tool DLM0 (Ver. X.XX E) Interface Network IP Address 172.16.1.100 Register Remove Batch List BATCH CONTROL...
Page 736 Troubleshooting > Version Upgrade > Downloading System Software > Downloading Procedure (Single) 6-38 11) Click [OK]. ■ Downloading Procedure (Single) Service Support Tool DLM0 (Ver. X.XX E) Here is the downloading procedure of the SYSTEM as a sample. (Same for other system software) 1) Start the machine in appropriate download mode.
Page 737 Troubleshooting > Version Upgrade > Downloading System Software > Downloading Procedure (Single) 6-39 5) When downloading has ended, click [OK] to go back to the previous screen. MEMO : After connecting, the following device information is displayed on the right upper area ServiceSupportTool DLM10 (Ver.
Page 738 Troubleshooting > Version Upgrade > Downloading System Software > Downloading Procedure (Single) 6-40 6-2) Click [Start Shutdown] so that the machine starts the shut-down sequence. 2) Click [Execute Clear] so that the system software that has been stored in the The main power switch turns OFF automatically.
Page 739 Troubleshooting > Version Upgrade > Uploading and Downloading Backup Data > Uploading Procedure 6-41 Uploading and Downloading Backup Data ■ Uploading Procedure ■ Outline CAUTION : Backup data File to select for downloading • Do not select 'SramImg.bin' or 'Sublog.txt'. For R&D SramImg.bin (do not select this file) •...
Page 740 Troubleshooting > Version Upgrade > Uploading and Downloading Backup Data > Uploading Procedure 6-42 Here is the MeapBack upload procedure as an example. 5) Select 'MeapBack.bin', and click [Start]. 1) Start the machine in safe mode. (While pressing 2 + 8, turn ON the main power switch.) ServiceSupportTool DLM10 (Ver.
Page 741 Troubleshooting > Version Upgrade > Uploading and Downloading Backup Data > Downloading Procedure 6-43 ■ Downloading Procedure 4) Click [Download Data]. ServiceSupportTool DLM10 (Ver. X.XX E) 172.16.1.100 CAUTION : iPR1135 SAFE C l e a r • The file MeapBack or SramRCON may only be downloaded to their source machine. SelectableFirmware Control Select the firmware to be downloaded,...
Page 742 Troubleshooting > Version Upgrade > Version Upgrade using USB > Points to Note 6-44 Version Upgrade using USB ■ Points to Note ■ Overview of Menus and Functions CAUTION : Do Not Turn Off the Power During Download / Write Operation Do not turn OFF the power while the system software is being downloaded or written.
Page 743 Troubleshooting > Version Upgrade > Version Upgrade using USB > Downloading / Writing the System Software (auto) 6-45 ■ Downloading / Writing the System Software (auto) CAUTION : Turning Off the Power After Normal Mode [1] : Upgrade (AUTO) When ending download mode, be sure to execute the shut-down sequence. The system software on the HDD and that in the USB device are compared.
Page 744 Troubleshooting > Version Upgrade > Version Upgrade using USB > Downloading the System Software (Confirmation execution when version is downed the same version) 6-46 While downloading is under way, the control screen shows its progress. ■ Downloading the System Software (Confirmation execution when version is downed the same version) [2] : Upgrade (w Confirmation) System software on HDD and that on USB device are compared and if the system software...
Page 745 Troubleshooting > Version Upgrade > Version Upgrade using USB > Downloading the System Software (Confirmation execution when version is downed the same version) 6-47 While downloading is under way, the control panel shows its progress. 9) After 10 sec from when the main power switch of the machine turns off, turn on the main power switch.
Page 746 Troubleshooting > Version Upgrade > Version Upgrade using USB > Downloading the System Software (all overwriting) 6-48 ■ Downloading the System Software (all overwriting) 5) Press the appropriate key. If the machine is in normal mode, the shut-down sequence will start. [3] : Upgrade (Overwrite all) The system software in the USB device will overwrite the software on the HDD regardless of the version of the latter.
Page 747 Troubleshooting > Version Upgrade > Version Upgrade using USB > Formatting the HDD 6-49 ■ Formatting the HDD 5) Press the key on the control panel. [1] - > [0] : execute BOOTDEV formatting / other than [0] : go back to Menu screen [C] : go back to Menu screen CAUTION : This function is available only when the machine is in safe mode.
Page 748 Troubleshooting > Version Upgrade > Version Upgrade using USB > Other Functions 6-50 ■ Other Functions 5) Turn off the main power switch. 6) Remove the USB device. [5] : Backup 7) Turn on the main power switch. CAUTION : [7] : Clear downloaded files This function is for R&D purposes only.
Page 749 Troubleshooting > Version Upgrade > Version Upgrade using USB > Other Functions 6-51 Procedure 1) Press the key on the control panel. [Stop] - > [0] : execute / other than [0] : go to Menu screen F-6-99 The shut-down sequence will be executed, and a message will appear asking you to turn off the power.
Page 750 Error Code ■ Overview Location Code ■ Error Code ■ ■ Jam Code ■ Alarm Code Error Code...
Page 751 Error Code > Location Code > Outline Overview DISPLAY>JAM DISPLAY>ERR imagePRESS imagePRESS Device 1135/1125/1110 - 1110 - IPC Outline ARCNET option option Professional This chapter describes various codes which are displayed when a failure occurs on the Puncher-B1/ product. These are classified into 3 codes as follows. Professional Puncher Integration Unit-A1 Code type...
Page 752 Error Code > Error Code > Error Code Details Error Code Code Detail Location Item Description Code 0004 Title Error in fixing temperature raising delay (software detection) Error Code Details Assumed 1. Contact failure on connector of external heat lower roller cause heater 2.
Page 753 Error Code > Error Code > Error Code Details Code Detail Location Item Description Code Detail Location Item Description Code Code E001 0010 Title Error in high temperature detection (hardware detection) 0051 Title Error in difference of high temperature (software detection) Assumed 1.
Page 754 Error Code > Error Code > Error Code Details Code Detail Location Item Description Code Detail Location Item Description Code Code E001 0070 Title Error in difference of high temperature (software detection) 0081 Title Error in difference of high temperature (software detection) Assumed 1.
Page 755 Error Code > Error Code > Error Code Details Code Detail Location Item Description Code Detail Location Item Description Code Code E002 0013 Title Error in difference of center/edge temperature (software 0002 Title Error in low temperature detection detection) Assumed 1.
Page 756 Error Code > Error Code > Error Code Details Code Detail Location Item Description Code Detail Location Item Description Code Code E003 0005 Title Error in low temperature detection 0008 Title Error in low temperature detection Assumed 1. Contact failure on connector of external heat upper roller Assumed 1.
Page 757 Error Code > Error Code > Error Code Details Code Detail Location Item Description Code Detail Location Item Description Code Code E004 0013 Title SSR error (partial FPGA detection) E009 0003 Title Error in pre-fixing engage/disengage error Assumed 1. Contact failure on connector of pressure heater Assumed 1.
Page 758 Error Code > Error Code > Error Code Details Code Detail Location Item Description Code Detail Location Item Description Code Code E012 0010 Title Error in drum motor E014 0000 Title Error in fixing motor Assumed 1. Contact failure on connector of drum motor (M6) Assumed Failure of fixing motor (M11).
Page 759 Error Code > Error Code > Error Code Details 7-10 Code Detail Location Item Description Code Detail Location Item Description Code Code E015 0021 Title Error in feed motor 0039 Title Error in feed motor Assumed 1. Contact failure on connector of pre-registration separation Assumed 1.
Page 760 Error Code > Error Code > Error Code Details 7-11 Code Detail Location Item Description Code Detail Location Item Description Code Code E015 0056 Title Error in feed motor 0002 Title Error in waste toner stirring motor Assumed 1. Contact failure on connector of reverse roller switch motor Assumed 1.
Page 761 Error Code > Error Code > Error Code Details 7-12 Code Detail Location Item Description Code Detail Location Item Description Code Code E020 1000 Title Error in light intensity correction of patch sensor LED E028 0001 Title Error in toner bottle movement Assumed 1.
Page 762 Error Code > Error Code > Error Code Details 7-13 Code Detail Location Item Description Code Detail Location Item Description Code Code E061 0003 Title Error in potential control E075 0001 Title Error in ITB displacement control Assumed 1. Contact failure on connector of potential sensor Assumed 1.
Page 763 Error Code > Error Code > Error Code Details 7-14 Code Detail Location Item Description Code Detail Location Item Description Code Code E077 0001 Title Error in engaging/disengaging the secondary transfer outer 002x Title Error in scanner motor roller Assumed When PLOCK signal cannot be detected during the BD rotation Assumed 1.
Page 764 Error Code > Error Code > Error Code Details 7-15 Code Detail Location Item Description Code Detail Location Item Description Code Code E184 0305 Title Error in active registration unit 0011 Title Error in serial communication Assumed 1. Connector check Assumed 1.
Page 765 Error Code > Error Code > Error Code Details 7-16 Code Detail Location Item Description Code Detail Location Item Description Code Code E197 0022 Title Error in serial communication 0032 Title Error in serial communication Assumed 1. Contact failure of connector on DC controller PCB (PCB1) Assumed 1.
Page 766 Error Code > Error Code > Error Code Details 7-17 Code Detail Location Item Description Code Detail Location Item Description Code Code E227 0001 Title Error in power supply (24V) E246 0001 Title Memory PCB-related error Assumed 1. Connector of reader power supply Assumed Contact a sales company.
Page 767 Error Code > Error Code > Error Code Details 7-18 Code Detail Location Item Description Code Detail Location Item Description Code Code E248 0001 Title Error in EEPROM 0006 Title Power supply error Assumed Reader controller PCB (PCB1) Assumed cause cause Detected Error when EEPROM power supply for reader controller PCB...
Page 768 Error Code > Error Code > Error Code Details 7-19 Code Detail Location Item Description Code Detail Location Item Description Code Code E270 0002 Title Abnormal DDI HSYNC E302 0001 Title Abnormality in the surface shading Assumed 1. Miss-communication is DDIS cable Assumed 1.
Page 769 Error Code > Error Code > Error Code Details 7-20 Code Detail Location Item Description Code Detail Location Item Description Code Code E315 0027 Title Error in ROTU timeout 0520 Title Error in device timeout Assumed 1. SDRAM Assumed 1. DDI-S (Check RCON and I/F) cause 2.
Page 770 Error Code > Error Code > Error Code Details 7-21 Code Detail Location Item Description Code Detail Location Item Description Code Code E315 0560 Title Error in device timeout 0002 Title ECO-ID PCB-related error Assumed 1. DDI-S (Check RCON and I/F) Assumed Contact a sales company.
Page 771 Error Code > Error Code > Error Code Details 7-22 Code Detail Location Item Description Code Detail Location Item Description Code Code E400 0002 Title Error in the inter-communication between Reader Controller 0002 Title Abnormality in the pickup unit lifter. PCB (PCB1) - DADF Assumed 1.
Page 772 Error Code > Error Code > Error Code Details 7-23 Code Detail Location Item Description Code E413 0011 Title Abnormality in DADF disengaging motor 2 (M7) Assumed 1. Connector of disengaging home position sensor 2 (SR16) cause 2. Connector of disengaging motor 2 (M7) 3.
Page 773 Error Code > Error Code > Error Code Details 7-24 Code Detail Location Item Description Code Detail Location Item Description Code Code E490 0001 Title Difference in DADF type machine 0001 Title Error in ARCNET communication Assumed 1. The DADF installed is of different type machine Assumed 1.
Page 774 Error Code > Error Code > Error Code Details 7-25 Code Detail Location Item Description Code Detail Location Item Description Code Code E500 0001 Title Error in communication between the host machine - ACC 0001 Title Error in ARCNET communication Assumed 1.
Page 775 Error Code > Error Code > Error Code Details 7-26 Code Detail Location Item Description Code Detail Location Item Description Code Code E500 00A4 Title Error due to unexpected operation 0002 Title Communication error with the stacker Assumed If an error cannot be released by turning OFF/ON the power, Assumed 1.
Page 776 Error Code > Error Code > Error Code Details 7-27 Code Detail Location Item Description Code Detail Location Item Description Code Code E501 0004 Title Communication error with the 2nd stacker 0011 Title Communication error with the stacker Assumed 1. Connector on the option controller PCB is disconnected Assumed 1.
Page 777 Error Code > Error Code > Error Code Details 7-28 Code Detail Location Item Description Code Detail Location Item Description Code Code E501 0013 Title Communication error with the 2nd stacker 0015 Title Communication error with the 2nd stacker Assumed 1.
Page 778 Error Code > Error Code > Error Code Details 7-29 Code Detail Location Item Description Code Detail Location Item Description Code Code E501 0083 Title Communication error between the slave controller PCB and the E503 0001 Title a. Error in puncher communication - serial transmission cutter controller PCB of the perfect binder.
Page 779 Error Code > Error Code > Error Code Details 7-30 Code Detail Location Item Description Code Detail Location Item Description Code Code E503 0002 Title Error in communication between the finisher - saddle stitcher 0004 Title Error in timeout of puncher communication - parallel signal Assumed 1.
Page 780 Error Code > Error Code > Error Code Details 7-31 Code Detail Location Item Description Code Detail Location Item Description Code Code E503 0041 Title Error in communication between the finisher - integration unit 0062 Title Error in communication between the finisher - paper folding unit Assumed 1.
Page 781 Error Code > Error Code > Error Code Details 7-32 Code Detail Location Item Description Code Detail Location Item Description Code Code E505 0001 Title EEPROM error 0002 Title Backup data error with the insertion unit/paper folding unit (failed data writing) Assumed EEPROM cause...
Page 782 Error Code > Error Code > Error Code Details 7-33 Code Detail Location Item Description Code Detail Location Item Description Code Code E505 0008 Title Error in reading of multi functional folding machine 0002 Title Download error Assumed EEPROM Assumed Firmware of POD deck is different.
Page 783 Error Code > Error Code > Error Code Details 7-34 Code Detail Location Item Description Code Detail Location Item Description Code Code E509 0004 Title Error in trimmer B1 connection 8004 Title Error in the gripper motor Assumed Different trimmer (trimmer B1) connection Assumed 1.
Page 784 Error Code > Error Code > Error Code Details 7-35 Code Detail Location Item Description Code Detail Location Item Description Code Code E523 8001 Title Error in lock of lead-in shift motor (M30) of the 2nd stacker 8012 Title Error in lock of stack tray 1 shift motor front (M24) of the stacker Assumed 1.
Page 785 Error Code > Error Code > Error Code Details 7-36 Code Detail Location Item Description Code Detail Location Item Description Code Code E524 8022 Title Error in lock of stack tray 1 shift motor front (M24) of the 2nd 8041 Title Error in lock of stack tray 2 shift motor rear (M18) of the stacker stacker...
Page 786 Error Code > Error Code > Error Code Details 7-37 Code Detail Location Item Description Code Detail Location Item Description Code Code E530 8001 Title a. Error in front alignment motor (Fin-AF) 8011 Title Error in lock of stack tray 1 alignment motor rear (M22) of the b.
Page 787 Error Code > Error Code > Error Code Details 7-38 Code Detail Location Item Description Code Detail Location Item Description Code Code E530 8021 Title Error in lock of stack tray 2 alignment motor rear (M23) of the 8002 Title a.
Page 788 Error Code > Error Code > Error Code Details 7-39 Code Detail Location Item Description Code Detail Location Item Description Code Code E532 8002 Title a. Error in staple slide (Fin-AF) 0004 Title Error in the swing guide motor b. Error in the stapler shift motor (Fin-AG) Assumed 1.
Page 789 Error Code > Error Code > Error Code Details 7-40 Code Detail Location Item Description Code Detail Location Item Description Code Code E537 8002 Title a. Error in alignment operation (Fin-AF) 8012 Title Error in lock of stack tray 1 alignment motor front (M25) of the b.
Page 790 Error Code > Error Code > Error Code Details 7-41 Code Detail Location Item Description Code Detail Location Item Description Code Code E537 8022 Title Error in lock of stack tray 2 alignment motor front (M27) of the 8001 Title a.
Page 791 Error Code > Error Code > Error Code Details 7-42 Code Detail Location Item Description Code Detail Location Item Description Code Code E540 8001 Title Error in lock of upper tray up/down motor (M36) of the 2nd 8002 Title Error in lock of upper tray up/down motor (M36) of the stacker stacker Assumed 1.
Page 792 Error Code > Error Code > Error Code Details 7-43 Code Detail Location Item Description Code Detail Location Item Description Code Code E540 8013 Title Error in the swing guide safety switch 8001 Title a. Error in tray B (upper tray) (Fin-AF) b.
Page 793 Error Code > Error Code > Error Code Details 7-44 Code Detail Location Item Description Code Detail Location Item Description Code Code E542 8003 Title a. Error in tray B (upper tray) (Fin-AF) 0003 Title Error in the power check signal of the perfect binder. b.
Page 794 Error Code > Error Code > Error Code Details 7-45 Code Detail Location Item Description Code Detail Location Item Description Code Code E550 0005 Title Error in the power check signal of the perfect binder. 0002 Title a. Error in power supply fan (F1) of paper folding unit b.
Page 795 Error Code > Error Code > Error Code Details 7-46 Code Detail Location Item Description Code Detail Location Item Description Code Code E551 0031 Title a. Error in power fan of integration unit 8005 Title Error in the back plate lower cooling fan (rear) (FM11) of the b.
Page 796 Error Code > Error Code > Error Code Details 7-47 Code Detail Location Item Description Code Detail Location Item Description Code Code E551 800C Title Error in the glue supply cooling fan (upper) (FM4) of the perfect E566 8001 Title Error in side registration detection binder.
Page 797 Error Code > Error Code > Error Code Details 7-48 Code Detail Location Item Description Code Detail Location Item Description Code Code E566 8002 Title Error in lock of side registration detection motor (M9) of the 2nd 8002 Title Error in lock of side registration shift motor (M7) of the stacker stacker Assumed 1.
Page 798 Error Code > Error Code > Error Code Details 7-49 Code Detail Location Item Description Code Detail Location Item Description Code Code E568 8002 Title a. Error in feed roller disengage operation (Fin-AF) 8011 Title Error in lock of nip release motor 1 (M4) of the 2nd stacker b.
Page 799 Error Code > Error Code > Error Code Details 7-50 Code Detail Location Item Description Code Detail Location Item Description Code Code E568 8022 Title Error in lock of nip release motor 2 (M5) of the 2nd stacker 8002 Title C-fold stopper motor of paper folding unit failed to return to HP Assumed 1.
Page 800 Error Code > Error Code > Error Code Details 7-51 Code Detail Location Item Description Code Detail Location Item Description Code Code E56E 8001 Title Lead-edge retaining guide motor of paper folding unit failed to 8002 Title Error in paddle rotation/up&down operation go through HP Assumed 1.
Page 801 Error Code > Error Code > Error Code Details 7-52 Code Detail Location Item Description Code Detail Location Item Description Code Code E578 8001 Title Error in lock of lead-in belt up/down motor (M34) of the stacker 8002 Title Error in lock of lead-in belt up/down motor (M34) of the 2nd stacker Assumed 1.
Page 802 Error Code > Error Code > Error Code Details 7-53 Code Detail Location Item Description Code Detail Location Item Description Code Code E57B 8001 Title a. Error in paper rear edge drop operation (Fin-AF) 8011 Title Error in lock of flapping motor 1 (M32) of the 2nd stacker b.
Page 803 Error Code > Error Code > Error Code Details 7-54 Code Detail Location Item Description Code Detail Location Item Description Code Code E57B 8022 Title Error in lock of flapping motor 2 (M31) of the 2nd stacker 8002 Title a. Error in upper guide operation (Fin-AF) b.
Page 804 Error Code > Error Code > Error Code Details 7-55 Code Detail Location Item Description Code Detail Location Item Description Code Code E57D 8001 Title Error in lock of trail-edge retaining shift motor (M17) of the 2nd 8012 Title Error in lock of stack tray up/down motor 1 (M20) of the stacker stacker Assumed 1.
Page 805 Error Code > Error Code > Error Code Details 7-56 Code Detail Location Item Description Code Detail Location Item Description Code Code E580 8014 Title Error in lock of stack tray up/down motor 1 (M20) of the stacker 8016 Title Error in lock of stack tray up/down motor 1 (M20) of the stacker Assumed 1.
Page 806 Error Code > Error Code > Error Code Details 7-57 Code Detail Location Item Description Code Detail Location Item Description Code Code E580 8018 Title Error in stack tray up/down motor of the stacker 8022 Title Error in lock of stack tray up/down motor 2 (M19) of the 2nd stacker Assumed 1.
Page 807 Error Code > Error Code > Error Code Details 7-58 Code Detail Location Item Description Code Detail Location Item Description Code Code E580 8024 Title Error in lock of stack tray up/down motor 2 (M19) of the 2nd 8026 Title Error in lock of stack tray up/down motor 2 (M19) of the 2nd stacker stacker...
Page 808 Error Code > Error Code > Error Code Details 7-59 Code Detail Location Item Description Code Detail Location Item Description Code Code E583 8001 Title a. Error in stack delivery auxiliary tray operation (Fin-AF) E584 8001 Title a. Error in shutter (Fin-AF) b.
Page 809 Error Code > Error Code > Error Code Details 7-60 Code Detail Location Item Description Code Detail Location Item Description Code Code E586 8001 Title Error in lock of decurler shift motor (M11) of the stacker E587 0001 Title Error in lock of cooling fan 1 (FAN1) of the stacker Assumed 1.
Page 810 Error Code > Error Code > Error Code Details 7-61 Code Detail Location Item Description Code Detail Location Item Description Code Code E587 0005 Title Error in lock of cooling fan 5 (FAN5) of the 2nd stacker 8001 Title a. Error in punch operation (Fin-AF) b.
Page 811 Error Code > Error Code > Error Code Details 7-62 Code Detail Location Item Description Code Detail Location Item Description Code Code E590 8004 Title Error in punch operation 0005 Title Error in the horizontal registration sensor Assumed 1. Check of punch motor Assumed 1.
Page 812 Error Code > Error Code > Error Code Details 7-63 Code Detail Location Item Description Code Detail Location Item Description Code Code E592 000A Title Error in the horizontal registration sensor E5A1 8081 Title Error in the grip motor (M43) of the perfect binder. Assumed 1.
Page 813 Error Code > Error Code > Error Code Details 7-64 Code Detail Location Item Description Code Detail Location Item Description Code Code E5A2 8083 Title Error in the waste buffer transfer motor (M37) of the perfect E5A3 0001 Title Error in the registration motor binder.
Page 814 Error Code > Error Code > Error Code Details 7-65 Code Detail Location Item Description Code Detail Location Item Description Code Code E5A4 8001 Title Error in the press motor 8082 Title Error in the slide motor (M44) of the perfect binder Assumed 1.
Page 815 Error Code > Error Code > Error Code Details 7-66 Code Detail Location Item Description Code Detail Location Item Description Code Code E5A7 8043 Title The driver with the trimming motor (M05) of the booklet trimmer 8065 Title Home position data of conveyer roller shift motor is incorrect. is faulty Assumed 1.
Page 816 Error Code > Error Code > Error Code Details 7-67 Code Detail Location Item Description Code Detail Location Item Description Code Code E5AA 0007 Title Error in the cutter motor (M35) of the perfect binder. 8003 Title Error in the cutter motor (M35) of the perfect binder. Assumed 1.
Page 817 Error Code > Error Code > Error Code Details 7-68 Code Detail Location Item Description Code Detail Location Item Description Code Code E5AC 8001 Title Error in the loading motor (M34) of the perfect binder. E5AF 8013 Title Failure in the driver with the rear trimming blade up/down drive motor (M20) of the two-knife booklet trimmer.
Page 818 Error Code > Error Code > Error Code Details 7-69 Code Detail Location Item Description Code Detail Location Item Description Code Code E5AF 802A Title The front trimming blade up/down drive motor (M30) of the two- 8042 Title The front push-alignment guide shift motor (M31) of the two- knife booklet trimmer has not been arrived at the lower limit.
Page 819 Error Code > Error Code > Error Code Details 7-70 Code Detail Location Item Description Code E5AF 8071 Title The shift motor (M08) of the two-knife booklet trimmer has not been arrived at the home position: conveyer retaining roller Assumed 1.
Page 820 Error Code > Error Code > Error Code Details 7-71 Code Detail Location Item Description Code Detail Location Item Description Code Code E5AF 80A8 Title Failure in command transmission retry of the two-knife booklet 8002 Title Error in the heater (HTR1) on the perfect binder. trimmer Assumed 1.
Page 821 Error Code > Error Code > Error Code Details 7-72 Code Detail Location Item Description Code Detail Location Item Description Code Code E5B0 8009 Title Error in the heater (HTR1) on the perfect binder. 8011 Title Error in the heater (HTR1) on the perfect binder. Assumed 1.
Page 822 Error Code > Error Code > Error Code Details 7-73 Code Detail Location Item Description Code Detail Location Item Description Code Code E5B2 8004 Title Error in the glue pile level detection of the perfect binder. 8002 Title Error in the sensor auto adjustment of the perfect binder. Assumed 1.
Page 823 Error Code > Error Code > Error Code Details 7-74 Code Detail Location Item Description Code Detail Location Item Description Code Code E5B4 8008 Title Error in the sensor auto adjustment of the perfect binder. 8012 Title Error in the sensor auto adjustment of the perfect binder. Assumed 1.
Page 824 Error Code > Error Code > Error Code Details 7-75 Code Detail Location Item Description Code Detail Location Item Description Code Code E5B5 8001 Title Error in the leading edge detection sensor (S65T/S65L) of the 8008 Title Error in the main grip paper detection sensor (S55) of the perfect binder.
Page 825 Error Code > Error Code > Error Code Details 7-76 Code Detail Location Item Description Code Detail Location Item Description Code Code E5B5 8016 Title Error on the cut waste detection of the perfect binder. 8002 Title Error in the paper stack thickness detection volume sensor (S50) of the perfect binder.
Page 826 Error Code > Error Code > Error Code Details 7-77 Code Detail Location Item Description Code Detail Location Item Description Code Code E5B8 8001 Title Error in the glue pile roller motor (M25) of the perfect binder. 0003 Title Error in the spine bending motor (left) (M28) of the perfect binder.
Page 827 Error Code > Error Code > Error Code Details 7-78 Code Detail Location Item Description Code Detail Location Item Description Code Code E5BA 8011 Title Error in the rear estrangement motor 0003 Title Error in the spine bending motor (right) (M29) of the perfect binder.
Page 828 Error Code > Error Code > Error Code Details 7-79 Code Detail Location Item Description Code Detail Location Item Description Code Code E5BC 0001 Title The Error in the back plate transfer motor (M26) of the perfect E5C0 8001 Title Error in switch back flapper motor (M8) on P-binder binder.
Page 829 Error Code > Error Code > Error Code Details 7-80 Code Detail Location Item Description Code Detail Location Item Description Code Code E5C2 8002 Title Error in alignment motor (front)(M4) on P-binder 8003 Title Error in alignment motor (rear)(M5) on P-binder Assumed 1.
Page 830 Error Code > Error Code > Error Code Details 7-81 Code Detail Location Item Description Code Detail Location Item Description Code Code E5C5 8003 Title Error in stack tray up/down motor (M2) on P-binder 8009 Title Error in stack tray up/down motor (M2) on P-binder Assumed 1.
Page 831 Error Code > Error Code > Error Code Details 7-82 Code Detail Location Item Description Code Detail Location Item Description Code Code E5C9 0001 Title Error in disengage motor (left)(M15) on P-binder E5CB 0001 Title Error in paper side registration motor (M31) on P-binder Assumed 1.
Page 832 Error Code > Error Code > Error Code Details 7-83 Code Detail Location Item Description Code Detail Location Item Description Code Code E5D2 0005 Title Error in sub grip motor(M20) on P-binder 0003 Title Error in paper stack shift motor (M18) on P-binder Assumed 1.
Page 833 Error Code > Error Code > Error Code Details 7-84 Code Detail Location Item Description Code Detail Location Item Description Code Code E5D4 8001 Title Error in lock of gripper motor (M35) of the stacker 8005 Title Error in main grip up/down motor (M22) on P-binder Assumed 1.
Page 834 Error Code > Error Code > Error Code Details 7-85 Code Detail Location Item Description Code Detail Location Item Description Code Code E5D5 0001 Title Error in rotation motor (M21) on P-binder 8001 Title Error in main grip motor (rear)(M24) on P-binder Assumed 1.
Page 835 Error Code > Error Code > Error Code Details 7-86 Code Detail Location Item Description Code Detail Location Item Description Code Code E5D7 8001 Title Error in main grip motor (front)(M23) on P-binder 8002 Title Error in paper stack delivery path shift motor (M30) on P-binder Assumed 1.
Page 836 Error Code > Error Code > Error Code Details 7-87 Code Detail Location Item Description Code Detail Location Item Description Code Code E5F0 8002 Title Error in saddle positioning plate E5F2 8001 Title Error in saddle roller guide HP sensor or saddle guide motor Assumed 1.
Page 837 Error Code > Error Code > Error Code Details 7-88 Code Detail Location Item Description Code Detail Location Item Description Code Code E5F5 8001 Title Error in the saddle trailing edge retainer motor 8002 Title Error in saddle paper push plate operation Assumed 1.
Page 838 Error Code > Error Code > Error Code Details 7-89 Code Detail Location Item Description Code Detail Location Item Description Code Code E5F7 8002 Title Error in the saddle trailing edge retainer motor E5F9 8001 Title Error in the saddle lead-in roller disengage motor Assumed 1.
Page 839 Error Code > Error Code > Error Code Details 7-90 Code Detail Location Item Description Code Detail Location Item Description Code Code E5FB 8001 Title Error in saddle disengage operation 8002 Title Error in saddle trailing edge holding shift motor Assumed 1.
Page 840 Error Code > Error Code > Error Code Details 7-91 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 0002 Title Error in hard disk 0102 Title Error in the Hard Disc Assumed 1. System reinstallation Assumed 1.
Page 841 Error Code > Error Code > Error Code Details 7-92 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 0111 Title Error in the Hard Disc 0122 Title Error in the Hard Disc Assumed The error that does not occur in normal Read/Write level. Assumed Error caused by garbled data and software bug.
Page 842 Error Code > Error Code > Error Code Details 7-93 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 0200 Title Error in the Hard Disc 0204 Title Error in the Hard Disc Assumed 1. Check the cable and power connector, etc. Assumed 1.
Page 843 Error Code > Error Code > Error Code Details 7-94 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 0213 Title Error in the Hard Disc 0223 Title Error in the Hard Disc Assumed High possibility that the document data of BOX etc, on the HDD Assumed Error caused by garbled data and software bug.
Page 844 Error Code > Error Code > Error Code Details 7-95 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 0301 Title Error in the Hard Disc 0310 Title Error in the Hard Disc Assumed 1. Check the cable and power connector, etc. Assumed Error caused by garbled data and software bug.
Page 845 Error Code > Error Code > Error Code Details 7-96 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 0314 Title Error in the Hard Disc 0325 Title Error in the Hard Disc Assumed Error caused by garbled data and software bug. Assumed High possibility that the document data of BOX etc, on the HDD cause...
Page 846 Error Code > Error Code > Error Code Details 7-97 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 0403 Title Error in the Hard Disc 0412 Title Error in the Hard Disc Assumed 1. Input the CHK-TYPE corresponds to the partition, execute Assumed Error caused by garbled data and software bug.
Page 847 Error Code > Error Code > Error Code Details 7-98 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 0422 Title Error in the Hard Disc 0500 Title Error in the Hard Disc Assumed Error caused by garbled data and software bug. Assumed 1.
Page 848 Error Code > Error Code > Error Code Details 7-99 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 0504 Title Error in the Hard Disc 0513 Title Error in the Hard Disc Assumed 1. Check the cable and power connector, etc. Assumed High possibility that the document data of BOX etc, on the HDD cause...
Page 849 Error Code > Error Code > Error Code Details 7-100 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 0523 Title Error in the Hard Disc 0601 Title Error in the Hard Disc Assumed Error caused by garbled data and software bug. Assumed 1.
Page 850 Error Code > Error Code > Error Code Details 7-101 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 0610 Title Error in the Hard Disc 0614 Title Error in the Hard Disc Assumed Error caused by garbled data and software bug. Assumed Error caused by garbled data and software bug.
Page 851 Error Code > Error Code > Error Code Details 7-102 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 0625 Title Error in the Hard Disc 0703 Title Error in the Hard Disc Assumed High possibility that the document data of BOX etc, on the HDD Assumed 1.
Page 852 Error Code > Error Code > Error Code Details 7-103 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 0712 Title Error in the Hard Disc 0722 Title Error in the Hard Disc Assumed Error caused by garbled data and software bug. Assumed Error caused by garbled data and software bug.
Page 853 Error Code > Error Code > Error Code Details 7-104 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 0800 Title Error in the Hard Disc 0804 Title Error in the Hard Disc Assumed 1. Check the cable and power connector, etc. Assumed 1.
Page 854 Error Code > Error Code > Error Code Details 7-105 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 0813 Title Error in the Hard Disc 0823 Title Error in the Hard Disc Assumed High possibility that the document data of BOX etc, on the HDD Assumed Error caused by garbled data and software bug.
Page 855 Error Code > Error Code > Error Code Details 7-106 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 0901 Title Error in the Hard Disc 0905 Title Error in the Hard Disc Assumed 1. Check the cable and power connector, etc. Assumed Boot partition recovery, performed in Save Mode using SST.
Page 856 Error Code > Error Code > Error Code Details 7-107 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 0913 Title Error in the Hard Disc 0923 Title Error in the Hard Disc Assumed High possibility that the document data of BOX etc, on the HDD Assumed Error caused by garbled data and software bug.
Page 857 Error Code > Error Code > Error Code Details 7-108 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 1001 Title Error in the Hard Disc 1010 Title Error in the Hard Disc Assumed 1. Check the cable and power connector, etc. Assumed Error caused by garbled data and software bug.
Page 858 Error Code > Error Code > Error Code Details 7-109 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 1014 Title Error in the Hard Disc 1025 Title Error in the Hard Disc Assumed Error caused by garbled data and software bug. Assumed High possibility that the document data of BOX etc, on the HDD cause...
Page 859 Error Code > Error Code > Error Code Details 7-110 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 1103 Title Error in the Hard Disc 1112 Title Error in the Hard Disc Assumed 1. If possible, please ask the customer to save the address Assumed Error caused by garbled data and software bug.
Page 860 Error Code > Error Code > Error Code Details 7-111 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 1122 Title Error in the Hard Disc 1200 Title Error in the Hard Disc Assumed Error caused by garbled data and software bug. Assumed 1.
Page 861 Error Code > Error Code > Error Code Details 7-112 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 1204 Title Error in the Hard Disc 1213 Title Error in the Hard Disc Assumed 1. Check the cable and power connector, etc. Assumed High possibility that the document data of BOX etc, on the HDD cause...
Page 862 Error Code > Error Code > Error Code Details 7-113 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 1223 Title Error in the Hard Disc 1301 Title Error in the Hard Disc Assumed Error caused by garbled data and software bug. Assumed 1.
Page 863 Error Code > Error Code > Error Code Details 7-114 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 1310 Title Error in the Hard Disc 1314 Title Error in the Hard Disc Assumed Error caused by garbled data and software bug. Assumed Error caused by garbled data and software bug.
Page 864 Error Code > Error Code > Error Code Details 7-115 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 1325 Title Error in the Hard Disc FF03 Title Error in the Hard Disc Assumed High possibility that the document data of BOX etc, on the HDD Assumed 1.
Page 865 Error Code > Error Code > Error Code Details 7-116 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 FF12 Title Error in the Hard Disc FF22 Title Error in the Hard Disc Assumed Error caused by garbled data and software bug. Assumed Error caused by garbled data and software bug.
Page 866 Error Code > Error Code > Error Code Details 7-117 Code Detail Location Item Description Code Detail Location Item Description Code Code E602 2000 Title Error in authentication between host machine and encryption E610 0001 Title Failure of HDD encryption key (hardware configuration error/ board initialization error/encryption key error/encryption process error) Assumed...
Page 867 Error Code > Error Code > Error Code Details 7-118 Code Detail Location Item Description Code Detail Location Item Description Code Code E610 0302 Title Failure of HDD encryption key (hardware configuration error/ 0003 Title Print server failure initialization error/encryption key error/encryption process error) Assumed Check cable connection , re-installation Assumed...
Page 868 Error Code > Error Code > Error Code Details 7-119 Code Detail Location Item Description Code Detail Location Item Description Code Code E717 0001 Title Communication error with NE controller 0031 Title Communication error at card reader (serial) startup Assumed After the cable check, release it in service mode;...
Page 869 Error Code > Error Code > Error Code Details 7-120 Code Detail Location Item Description Code Detail Location Item Description Code Code E730 100A Title PDL software error E732 0000 Title Scanner communication error Assumed 1. PDL reset process Assumed 1.
Page 870 Error Code > Error Code > Error Code Details 7-121 Code Detail Location Item Description Code Detail Location Item Description Code Code E732 0022 Title Scanner communication error 0010 Title Printer communication error Assumed 1. Check of connector of scanner connection Assumed 1.
Page 871 Error Code > Error Code > Error Code Details 7-122 Code Detail Location Item Description Code Detail Location Item Description Code Code E744 0003 Title Error in language file/BootROM E750 0000 Title Hardware/software combination error Assumed Download the language file in correct version. Assumed 1.
Page 872 Error Code > Error Code > Error Code Details 7-123 Code Detail Location Item Description Code Detail Location Item Description Code Code E804 0005 Title Error in developing cooling fan 0018 Title Error in laser scanner cooling fan Assumed 1. Disconnection of connector on fan Assumed 1.
Page 873 Error Code > Error Code > Error Code Details 7-124 Code Detail Location Item Description Code Detail Location Item Description Code Code E804 0030 Title Error in fixing lower roller cooling fan3 0057 Title Error in delivery upper fan2 Assumed 1.
Page 874 Error Code > Error Code > Error Code Details 7-125 Code Detail Location Item Description Code Detail Location Item Description Code Code E842 0001 Title Error in external heat engaging/disengaging 0012 Title Error in external heat engaging/disengaging Assumed 1. Contact failure of connector on external heat engage/ Assumed 1.
Page 875 Error Code > Error Code > Error Code Details 7-126 Code Detail Location Item Description Code Detail Location Item Description Code Code E860 0002 Title Error in power cooling fan 2 (FM3) 0004 Title Error in power cooling fan 2 (FM3) Assumed 1.
Page 876 Error Code > Error Code > Error Code Details 7-127 Code Detail Location Item Description Code Detail Location Item Description Code Code E861 0001 Title Error in upper deck communication 0003 Title Error in lower deck communication Assumed 1. POD upper deck pickup drive driver PCB (PCB36) Assumed 1.
Page 877 Error Code > Error Code > Error Code Details 7-128 Code Detail Location Item Description Code Detail Location Item Description Code Code E862 0001 Title Error in upper deck storage driver PCB_24V 0002 Title Error in upper deck storage driver PCB_12V Assumed 1.
Page 878 Error Code > Error Code > Error Code Details 7-129 Code Detail Location Item Description Code Detail Location Item Description Code Code E862 0004 Title Error in contact failure (J2101) on host deck 0005 Title Error in contact failure (J2102) Assumed 1.
Page 879 Error Code > Error Code > Error Code Details 7-130 Code Detail Location Item Description Code Detail Location Item Description Code Code E862 0102 Title Error in middle deck storage driver PCB_12V 0104 Title Error in contact failure (J2101) Assumed 1.
Page 880 Error Code > Error Code > Error Code Details 7-131 Code Detail Location Item Description Code Detail Location Item Description Code Code E862 0201 Title Error in lower deck storage driver PCB_24V 0203 Title Error in lower deck storage driver PCB_5V Assumed 1.
Page 881 Error Code > Error Code > Error Code Details 7-132 Code Detail Location Item Description Code Detail Location Item Description Code Code E862 0205 Title Error in contact failure (J2102) 0003 Title Contact failure on upper deck pickup drive driver PCB connector (J2051) Assumed 1.
Page 882 Error Code > Error Code > Error Code Details 7-133 Code Detail Location Item Description Code Detail Location Item Description Code Code E863 0103 Title Contact failure on middle deck pickup drive driver PCB 0203 Title Contact failure on lower deck pickup drive driver PCB connector connector (J2051) (J2051) Assumed...
Page 883 Error Code > Error Code > Error Code Details 7-134 Code Detail Location Item Description Code Detail Location Item Description Code Code E864 0002 Title Error in path motor driver PCB (PCB5)_5V 0003 Title Contact failure on connector (J3002) of path motor driver PCB (PCB5) Assumed 1.
Page 884 Error Code > Error Code > Error Code Details 7-135 Code Detail Location Item Description Code Detail Location Item Description Code Code E864 0005 Title Contact failure on connector (J3004) of path motor driver PCB 0006 Title Error in vertical path front cover 24V (PCB5) Assumed 1.
Page 885 Error Code > Error Code > Error Code Details 7-136 Code Detail Location Item Description Code Detail Location Item Description Code Code E865 0003 Title Error in escape driver PCB connector (J359) 0002 Title Error in contact failure on connector (J2151) of upper deck display area driver PCB Assumed 1.
Page 886 Error Code > Error Code > Error Code Details 7-137 Code Detail Location Item Description Code Detail Location Item Description Code Code E866 0102 Title Error in contact failure on connector (J2151) of middle deck 0202 Title Error in contact failure on connector (J2151) of lower deck display area driver PCB display area driver PCB Assumed...
Page 887 Error Code > Error Code > Error Code Details 7-138 Code Detail Location Item Description Code Detail Location Item Description Code Code E867 0002 Title Error in low temperature of upper deck floatation air heater 0102 Title Error in low temperature of middle deck floatation air heater Assumed 1.Upper deck floatation air heater Assumed...
Page 888 Error Code > Error Code > Error Code Details 7-139 Code Detail Location Item Description Code Detail Location Item Description Code Code E867 0202 Title Error in low temperature of lower deck floatation air heater. 0002 Title Error in path driver cooling fan (FM1) Assumed 1.
Page 889 Error Code > Error Code > Error Code Details 7-140 Code Detail Location Item Description Code Detail Location Item Description Code Code E906 0001 Title Error in overheat of air pickup heater on host deck 0202 Title Error in low temperature of air heater on side middle deck Assumed 1.
Page 890 Error Code > Jam Code > imagePRESS 1135/1125/1110 7-141 Jam Code imagePRESS 1135/1125/1110 PS11 PS147 PS60 PS53 PS51 PS45 PS44 PS36 Jam Type PS66 PS54 PS52 PS46 PS64 PS10 PS19 PS28 PS164 PS67 Type Meaning PS41 PS77 DELAY Delay jam PS34 STNRY Stationary jam...
Page 891 Error Code > Jam Code > imagePRESS 1135/1125/1110 7-142 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PS86 0124 DELAY Duplexing delivery sensor 3 PS801 0101 DELAY...
Page 892 Error Code > Jam Code > imagePRESS 1135/1125/1110 7-143 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PS81 PS47 to 54 021A STNRY Reverse vertical path sensor 3 0403 REG NG Primary skew sensor (front), Primary skew...
Page 893 Error Code > Jam Code > imagePRESS 1135/1125/1110 7-144 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PS64 PS41,42 0A13 POWER ON Reverse sensor 0D91 MEDIA NG Image standard sensor for transparency,...
Page 894 Error Code > Jam Code > Color Image Reader-L1 (Reader + DADF) 7-145 Color Image Reader-L1 (Reader + DADF) ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID SR2,SR3,PCB2 0001 DELAY Post-separation sensor 1/Post-separation PCB3 SR18 SR17 PCB2 SR12 sensor 2/Post-separation sensor 3...
Page 895 Error Code > Jam Code > POD Deck-C1 / Secondary POD Deck-C1 7-146 POD Deck-C1 / Secondary POD Deck-C1 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PS601 2001 DELAY Upper deck pull-out sensor PS34 PS13 PS6 PS601 PS701 2002...
Page 896 Error Code > Jam Code > POD Deck-C1 / Secondary POD Deck-C1 7-147 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PS12,13 2800 OVERLAP Double feeding sensor (transmission), 2D0C STNRY ESC...
Page 897 Error Code > Jam Code > POD Deck-C1 / Secondary POD Deck-C1 7-148 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID DOOR OP ESC 24FF DOOR OP ESC Door open while ejecting to the escape...
Page 898 Error Code > Jam Code > POD Deck-C1 / Secondary POD Deck-C1 7-149 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID 210E STNRY Horizontal path sensor 4 2D05 STNRY ESC Upper vertical path sensor 2...
Page 899 Error Code > Jam Code > Multi Drawer Document Insertion Unit-A1 7-150 Multi Drawer Document Insertion Unit-A1 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PS601 2001 DELAY Upper deck pull-out sensor PS34 PS13 PS601 PS701 2002 DELAY Middle deck pull-out sensor...
Page 900 Error Code > Jam Code > Multi Drawer Document Insertion Unit-A1 7-151 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PS34 2113 STNRY Escape delivery sensor 2D06 STNRY ESC Lower vertical path sensor 1...
Page 901 Error Code > Jam Code > Professional Puncher-B1 / Professional Puncher Integration Unit-A1 > IPC Connection 7-152 Professional Puncher-B1 / Professional Puncher ■ IPC Connection Integration Unit-A1 ● Professional Puncher-B1 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID 11A3 STNRY...
Page 902 Error Code > Jam Code > Professional Puncher-B1 / Professional Puncher Integration Unit-A1 > ARCNET Connection 7-153 ● Professional Puncher Integration Unit-A1 ■ ARCNET Connection ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID ● Professional Puncher-B1 1002 DELAY Bypass 1 sensor...
Page 903 Error Code > Jam Code > High Capacity Stacker-E1 7-154 High Capacity Stacker-E1 ● Professional Puncher Integration Unit-A1 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID 1051 DELAY Bypass 1 sensor 1053 DELAY Reverse path 1 sensor 1055 DELAY Reverse path 2 sensor...
Page 904 Error Code > Jam Code > High Capacity Stacker-E1 7-155 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID 1016 DELAY Coupled inlet sensor 1010 DELAY Coupled eject sensor 1 1017...
Page 905 Error Code > Jam Code > Perfect Binder-C1 7-156 Perfect Binder-C1 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID 1011 DELAY Inlet sensor 1012 DELAY Signature path 1 sensor 1013 DELAY Signature path 2 sensor 1014 DELAY Timing sensor 1015...
Page 906 Error Code > Jam Code > Perfect Binder-C1 7-157 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID REQUEST NG 1FA3 OTHER Other jams REQUEST NG 1FA4 OTHER Other jams SIZE NG 1FA5 SIZE NG Different media length PROGRAM 1FA6 PROGRAM...
Page 907 Error Code > Jam Code > Paper Folding Unit-F1 7-158 Paper Folding Unit-F1 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID 1082 DELAY Entrance sensor 1084 DELAY Delivery sensor 2 1086 DELAY Slowdown timing sensor 1088 DELAY Release timing sensor 108A...
Page 908 Error Code > Jam Code > Finisher-AF1 / Saddle Finisher-AF2 7-159 Finisher-AF1 / Saddle Finisher-AF2 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID 1002 DELAY Inlet sensor UN14 UN13 1004 DELAY Shift unit trailing edge sensor UN13 1006 DELAY...
Page 909 Error Code > Jam Code > Booklet Trimmer-D1 / Two-Knife Booklet Trimmer-A1 > Booklet Trimmer-D1 7-160 Booklet Trimmer-D1 / Two-Knife Booklet Trimmer-A1 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PI01 10C2 DELAY Infeed section entrance booklet sensor ■...
Page 910 Error Code > Jam Code > Document Insertion Unit-F1 7-161 Document Insertion Unit-F1 ■ Two-Knife Booklet Trimmer-A1 PI112 PI111 PI13 PI113 F-7-12 F-7-12 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID PI111 10E0 DELAY Transport section entrance booklet sensor (Photoelectric) PI112 10E2...
Page 911 Error Code > Jam Code > Document Insertion Unit-F1 > ARCNET Connection 7-162 ■ IPC Connction ■ ARCNET Connection ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID TIME OUT 17C0...
Page 912 Error Code > Jam Code > Side Paper Deck-AF1 (Multi Drawer) 7-163 Side Paper Deck-AF1 (Multi Drawer) ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID S101 012E DELAY Upper deck pickup sensor S102 012F DELAY Upper deck pull-out sensor S201 0130 DELAY...
Page 913 Error Code > Jam Code > Finisher-AG1 / Saddle Finisher-AG2 7-164 Finisher-AG1 / Saddle Finisher-AG2 ACC ID Jam Code Type Sensor Name / Jam Type Sensor ID 1001 DELAY Inlet sensor S101 1002 DELAY Feed path senor S102 1101 STNRY Inlet sensor S101 1102...
Page 914 Error Code > Alarm Code > Alarm Code Details 7-165 Alarm Code Location Code Description Detailed description - 0044 POD: Remain level Operation: Upper deck is not used/upper deck lifter count of upper deck motor is stopped. Alarm Code Details exceeds the upper How to release: Turn OFF/ON to release limit.
Page 915 Error Code > Alarm Code > Alarm Code Details 7-166 Location Code Description Detailed description Location Code Description Detailed description - 0055 POD: Middle floatation Operation: Upper deck is not used/lifter is lowered to - 0068 POD: Scution fan of Operation: Upper deck is not used/lifter is lowered to fan of upper deck: end the lowest position.
Page 916 Error Code > Alarm Code > Alarm Code Details 7-167 Location Code Description Detailed description Location Code Description Detailed description - 0147 POD: Connector of Operation: Alarm is displayed while normal operation is - 0158 POD: Left floatation Operation: Middle deck is not used/lifter is lowered to supply position sensor kept.
Page 917 Error Code > Alarm Code > Alarm Code Details 7-168 Location Code Description Detailed description Location Code Description Detailed description - 0240 POD: Lifter lower limit Operation: Lower deck is not used/lower deck lifter - 0251 POD: Left separation Operation: Lower deck is not used/lifter is lowered to sensor of lower deck motor is stopped.
Page 918 Error Code > Alarm Code > Alarm Code Details 7-169 Location Code Description Detailed description Location Code Description Detailed description - 0264 POD: Error is detected Operation: Lower deck is not used/lifter is lowered to - 0346 POD2: Supply position Operation: Upper deck is not used/upper deck lifter while the lower deck the lowest position.
Page 919 Error Code > Alarm Code > Alarm Code Details 7-170 Location Code Description Detailed description Location Code Description Detailed description - 0357 POD2: Connector Operation: Upper deck is not used/lifter is lowered to - 0438 POD2: Lifter lower Operation: Middle deck is not used/middle deck lifter of left floatation fan the lowest position.
Page 920 Error Code > Alarm Code > Alarm Code Details 7-171 Location Code Description Detailed description Location Code Description Detailed description - 0449 POD2: Connector of Operation: Middle deck is not used/lifter is lowered to - 0460 POD2: Side left fan of Operation: Middle deck is not used/lifter is lowered to right separation fan the lowest position.
Page 921 Error Code > Alarm Code > Alarm Code Details 7-172 Location Code Description Detailed description Location Code Description Detailed description - 0542 POD2: Lifter upper Operation: Lower deck is not used/lifter is lowered to - 0553 POD2: Right floatation Operation: Lower deck is not used/lifter is lowered to limit sensor of lower the lowest position.
Page 922 Error Code > Alarm Code > Alarm Code Details 7-173 Location Code Description Detailed description Location Code Description Detailed description - 0565 POD2: Error is Operation: Lower deck is not used/lifter is lowered to - 0646 POD3: Supply position Operation: Upper deck is not used/upper deck lifter detected while the the lowest position.
Page 923 Error Code > Alarm Code > Alarm Code Details 7-174 Location Code Description Detailed description Location Code Description Detailed description - 0657 POD3: Connector Operation: Upper deck is not used/lifter is lowered to - 0738 POD3: Lifter lower Operation: Middle deck is not used/middle deck lifter of left floatation fan the lowest position.
Page 924 Error Code > Alarm Code > Alarm Code Details 7-175 Location Code Description Detailed description Location Code Description Detailed description - 0749 POD3: Connector of Operation: Middle deck is not used/lifter is lowered to - 0760 POD3: Side left fan of Operation: Middle deck is not used/lifter is lowered to right separation fan the lowest position.
Page 925 Error Code > Alarm Code > Alarm Code Details 7-176 Location Code Description Detailed description Location Code Description Detailed description - 0842 POD3: Lifter upper Operation: Lower deck is not used/lifter is lowered to - 0853 POD3: Right floatation Operation: Lower deck is not used/lifter is lowered to limit sensor of lower the lowest position.
Page 926 Error Code > Alarm Code > Alarm Code Details 7-177 Location Code Description Detailed description Location Code Description Detailed description - 0865 POD3: Error is Operation: Lower deck is not used/lifter is lowered to - 1045 Remain level count of Operation: Host machine's deck is not used/host detected while the the lowest position.
Page 927 Error Code > Alarm Code > Alarm Code Details 7-178 Location Code Description Detailed description Location Code Description Detailed description - 1056 Auto adjustment of Operation: Alarm is displayed while normal operation is - 1237 M-Inserter: Upper Operation: Upper deck is not used/upper deck lifter floatation fan is failed kept.
Page 928 Error Code > Alarm Code > Alarm Code Details 7-179 Location Code Description Detailed description Location Code Description Detailed description - 1248 M-Inserter: Connector Operation: Upper deck is not used/lifter is lowered to - 1258 M-Inserter: Left Operation: Upper deck is not used/lifter is lowered to of right separation the lowest position.
Page 929 Error Code > Alarm Code > Alarm Code Details 7-180 Location Code Description Detailed description Location Code Description Detailed description - 1338 M-Inserter: Lifter lower Operation: Middle deck is not used/middle deck lifter - 1349 M-Inserter: Connector Operation: Middle deck is not used/lifter is lowered to limit sensor of middle motor is stopped.
Page 930 Error Code > Alarm Code > Alarm Code Details 7-181 Location Code Description Detailed description Location Code Description Detailed description - 1359 M-Inserter: Side Operation: Middle deck is not used/lifter is lowered to - 1440 M-Inserter: Lifter lower Operation: Lower deck is not used/lower deck lifter right fan of middle the lowest position.
Page 931 Error Code > Alarm Code > Alarm Code Details 7-182 Location Code Description Detailed description Location Code Description Detailed description - 1451 M-Inserter: Left Operation: Lower deck is not used/lifter is lowered to - 1463 M-Inserter: Setting Operation: Alarm is displayed while normal operation is separation fan of the lowest position.
Page 932 Error Code > Alarm Code > Alarm Code Details 7-183 Location Code Description Detailed description Location Code Description Detailed description - 3053 Side PD: Left Operation: Upper deck is not used/lifter is lowered to - 3239 Side PD: Lower deck Operation: Lower deck is not used/lower deck lifter floatation fan of upper the lowest position.
Page 933 Error Code > Alarm Code > Alarm Code Details 7-184 Location Code Description Detailed description Location Code Description Detailed description - 0001 Waste toner alarm Waste toner bottle full is detected. - 0023 Back side scanner Set: When fan error is detected during job processing. (DADF) cooling fan 1 Reset: When the fan normally works during job - 0001 Error in potental...
Page 934 Error Code > Alarm Code > Alarm Code Details 7-185 Location Code Description Detailed description Location Code Description Detailed description - 0006 For R&D For R&D - 0002 P-binder: Glue is Glue in the glue supply bottle is about to be empty. about to be empty.
Page 935 Error Code > Alarm Code > Alarm Code Details 7-186 Location Code Description Detailed description Location Code Description Detailed description - 0024 P-binder: Number of times that the blade mount is moved - 0006 Inserter: Up/down It does not return to the home position even though the Replacement timing reaches 9 times.
Page 936 Error Code > Alarm Code > Alarm Code Details 7-187 Location Code Description Detailed description Location Code Description Detailed description - 0001 Font No memory for internal font - 0004 Imaging Imaging initialization error - 0002 Font Fails to assure the work area to analyze the font that is - 0005 Imaging Imaging processing error downloaded at "Resource Download".
Page 937 Service Mode ■ Overview COPIER ■ FEEDER ■ ■ SORTER ■ BOARD Service Mode...
Page 938 Service Mode > Overview > Service mode item explanations Overview Service mode item explanations Explanatory texts for the initial window, main items, sub items and minor items can be Instructions on how to use service mode items can be found within the service mode itself. displayed.
Page 939 Service Mode > Overview > Display of Error Code/Alarm Code description I/O information enhancement Display of Error Code/Alarm Code description On the COPIER > I/O, the mode to confirm input output signal of electrical parts used (sensor, The detail description of each code can be viewed on the error code and alarm code motor, fan, etc), makes it easier to look for the intended electrical part.
Page 940 Service Mode > Overview > Display of Error Code/Alarm Code description 8-3a COPIER > DISPLAY > JAM; ERROR Pickup Code (P) Device Position 01 Main Body Deck 08 POD Deck‐C1 (1 ) Upper Deck 09 POD Deck‐C1 (1 ) Middle Deck 0A POD Deck‐C1 (1 ) Lower Deck 0B Secondary POD Deck‐C1 (2 ) Upper Deck ...
Page 941 Service Mode > Overview > Security features > Related service modes COPIER > OPTION > BODY, Item Segmentation Security features On the current machine, there are extremely many items in the COPIER > OPTION > BODY (in To prevent unauthorized access to Service Mode, Password set is enabled. related to host machine specification), that it is difficult to reach the intended item.
Page 942 Service Mode > Overview > Switching Screen (Level 1 < - > 2) Switching Screen (Level 1 < - > 2) 1) Additional Functions > System Settings > System Manager Settings > enter System Manager ID > enter System Password Settings > press OK button. Switching screens between level 1 and 2 has been made easier.
Page 943 Service Mode > Overview > Back-up of service mode Language switch Back-up of service mode The language of the explanatory text displayed in the Service Mode can be switched by In factory setting, adjustments are made for each machine, and adjustment values are written performing the below languange switch operation in User Mode in the service label.
Page 944 Service Mode > COPIER > DISPLAY (Status Display Mode) COPIER COPIER>DISPLAY>VERSION PANEL Dsp of ROM version on cont panel CPU PCB Lv.1 Details Displaying ROM version on control panel CPU PCB. DISPLAY (Status Display Mode) Check that the ROM version is properly displayed. Use case When upgrading the firmware Adj/set/operate method...
Page 945 Service Mode > COPIER > DISPLAY (Status Display Mode) COPIER>DISPLAY>VERSION COPIER>DISPLAY>VERSION Disp of network software version DECK Disp of ROM version of POD deck Lv.1 Details Displaying the version of the network software. Lv.1 Details Displaying ROM version of the POD deck. Check that the version is properly displayed.
Page 946 Service Mode > COPIER > DISPLAY (Status Display Mode) COPIER>DISPLAY>VERSION COPIER>DISPLAY>VERSION DIAG-DVC Dis of ROM ver on self-diagnostic device LANG-EN Version disp of English language file Lv.1 Details Displaying ROM version on self-diagnostic device. Lv.1 Details Displaying the version of English language file. Check that the ROM version is properly displayed.
Page 947 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-10 COPIER>DISPLAY>VERSION COPIER>DISPLAY>VERSION LANG-IT Version disp of Italian language file LANG-CS Version disp of Czech language file Lv.1 Details Displaying the version of Italian language file. Lv.2 Details Displaying the version of Czech language file. Check that the version is properly displayed.
Page 948 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-11 COPIER>DISPLAY>VERSION COPIER>DISPLAY>VERSION LANG-EL Version disp of Greek language file LANG-FI Version disp of Finnish language file Lv.2 Details Displaying the version of Greek language file. Lv.2 Details Displaying the version of Finnish language file. Check that the version is properly displayed.
Page 949 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-12 COPIER>DISPLAY>VERSION COPIER>DISPLAY>VERSION LANG-NL Version disp of Dutch language file LANG-PT Version disp of Portuguese language file Lv.2 Details Displaying the version of Dutch language file. Lv.2 Details Displaying the version of Portuguese language file. Check that the version is properly displayed.
Page 950 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-13 COPIER>DISPLAY>VERSION COPIER>DISPLAY>VERSION LANG-SV Version disp of Swedish language file LANG-BU Version disp of Bulgarian language file Lv.2 Details Displaying the version of Swedish language file. Lv.2 Details Displaying the version of Bulgarian language file. Check that the version is properly displayed.
Page 951 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-14 COPIER>DISPLAY>VERSION COPIER>DISPLAY>VERSION LANG-SK Version disp of Slovak language file OCR-CN Version disp of Chinese OCR: simplified Lv.2 Details Displaying the version of Slovak language file. Lv.1 Details Displaying the version of (simplified) Chinese OCR. Check that the version is properly displayed.
Page 952 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-15 COPIER>DISPLAY>VERSION COPIER>DISPLAY>VERSION OCR-TW Version disp of Chinese OCR: traditional TTS-EN Dis of English voice dictionary version Lv.1 Details Displaying the version of (traditional) Chinese OCR. Lv.1 Details Displaying the version of English voice dictionary. Check that the version is properly displayed.
Page 953 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-16 COPIER>DISPLAY>VERSION COPIER>DISPLAY>VERSION TTS-DE Dis of German voice dictionary version MLT-INS Dis of ROM version of multi inserter Lv.1 Details Displaying the version of German voice dictionary. Lv.1 Details Displaying ROM version of the multi insertion unit. Check that the version is properly displayed.
Page 954 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-17 COPIER>DISPLAY>VERSION COPIER>DISPLAY>VERSION STACK Dis of ROM version of stacker BND-IF ROM version disp of P-binder relay PCB Lv.1 Details Displaying ROM version of the stacker. Lv.1 Details Displaying ROM version of the perfect binder relay PCB. Check that the version is properly displayed.
Page 955 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-18 COPIER>DISPLAY>VERSION COPIER>DISPLAY>VERSION BND-TRIM Dsp of trimmer ROM ver of P-binding unit LANG-CA Version dis of Catalan language file Lv.1 Details Displaying the trimmer ROM version of the perfect binding unit. Lv.2 Details Displaying the version of Catalan language file.
Page 956 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-19 COPIER>DISPLAY>VERSION COPIER>DISPLAY>VERSION MEDIA-JA Ver disp of Japanese media information MEDIA-IT Ver disp of Italian media information Lv.2 Details Displaying the version of media information in Japanese. Lv.2 Details Displaying the version of media information in Italian. Check that the version is properly displayed.
Page 957 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-20 COPIER>DISPLAY>VERSION COPIER>DISPLAY>VERSION MEDIA-SK Ver disp of Japanese media information MEDIA-EL Ver disp of Greek media information Lv.2 Details Displaying the version of media information in Slovak. Lv.2 Details Displaying the version of media information in Greek. Check that the version is properly displayed.
Page 958 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-21 COPIER>DISPLAY>VERSION COPIER>DISPLAY>VERSION MEDIA-FI Ver disp of Finnish media information MEDIA-NL Ver disp of Dutch media information Lv.2 Details Displaying the version of media information in Finnish. Lv.2 Details Displaying the version of media information in Dutch. Check that the version is properly displayed.
Page 959 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-22 COPIER>DISPLAY>VERSION COPIER>DISPLAY>VERSION MEDIA-PT Ver disp of Portuguese media information MEDIA-SV Ver disp of Swedish media information Lv.2 Details Displaying the version of media information in Portuguese. Lv.2 Details Displaying the version of media information in Swedish. Check that the version is properly displayed.
Page 960 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-23 COPIER>DISPLAY>VERSION COPIER>DISPLAY>VERSION MEDIA-CR Ver disp of Croatian media information IOCS Version display of BIOS Lv.2 Details Displaying the version of media information in Croatian. Lv.1 Details Displaying the BIOS version. Check that the version is properly displayed.
Page 961 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-24 COPIER>DISPLAY>VERSION COPIER>DISPLAY>VERSION FLASH Disp of firmware ver of encryption board TRIM2 Disp of ROM version of 2-knife trimmer Lv.2 Details Displaying the firmware version of the encryption board. Lv.1 Details Displaying ROM version of Two-knife trimmer.
Page 962 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-25 COPIER>DISPLAY>VERSION COPIER>DISPLAY>VERSION INS-IF ROM ver disp of cover inserter relay PCB S-LNG-EN Ver of service mode English lang file Lv.1 Details Displaying ROM version of the cover sheet inserter relay PCB. Lv.1 Details Displaying the version of English language file in Service Mode.
Page 963 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-26 COPIER>DISPLAY>VERSION COPIER>DISPLAY>USER S-LNG-GR Ver of service mode German lang file SPDTYPE Dis of engine speed type of contrl board Lv.1 Details Displaying the version of German language file in Service Lv.1 Details Displaying the engine speed type (ppm) of controller board.
Page 964 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-27 COPIER>DISPLAY>ACC-STS COPIER>DISPLAY>ACC-STS FEEDER Disp of DADF connection status DECK Dis of connection status of paper deck. Lv.1 Details Displaying connecting status of DADF. Lv.1 Details Displaying connecting status of the paper deck. Use case When checking connection between the host machine and Use case...
Page 965 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-28 COPIER>DISPLAY>ACC-STS COPIER>DISPLAY>ACC-STS Dis of memory capacity of main con PCB PS/PCL Disp of instal status of PS/PCL firmware Lv.1 Details Displaying memory capacity on the main controller PCB. Lv.1 Details Displaying installation status of PS/PCL firmware.
Page 966 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-29 COPIER>DISPLAY>ACC-STS COPIER>DISPLAY>ACC-STS SEND Disp of existance of SEND support PCB PDL-FNC1 Disp of active PDL function 1 Lv.1 Details To display if there is PCB to support SEND function. Lv.1 Details Displaying active/invalid state of PDL function in bit row.
Page 967 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-30 COPIER>DISPLAY>ACC-STS COPIER>DISPLAY>ACC-STS Display of HDD model name PCI2 Display of PCI2 connected PCB Lv.1 Details Displaying the model name of HDD. Lv.1 Details Displaying name of the OCB that connects to PCI2. Check that the PCB name is properly displayed.
Page 968 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-31 COPIER>DISPLAY>ACC-STS COPIER>DISPLAY>ANALOG IA-RAM Disp of memory(IA) capacity of MNCON PCB TEMP Display of outside temperature Lv.1 Details Displaying memory (IA) capacity on the main controller PCB. Lv.1 Details Displaying temperature equivalent to that of the outside the Use case When checking memory capacity on the main controller PCB.
Page 969 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-32 COPIER>DISPLAY>ANALOG COPIER>DISPLAY>ANALOG FIX-E Disp of fix roller edge temp: subTH ABS-HUM Display of outside moisture content Lv.1 Details Displaying temperature on the edge surface of fixing roller, Lv.1 Details Displaying absolute moisture content equivalent to that of the which is detected by the sub thermistor.
Page 970 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-33 COPIER>DISPLAY>ANALOG COPIER>DISPLAY>ANALOG FIX-LE Disp of press roller edge temp: subTH FIX-EXE Disp ex-heat roller1 edge temp: subTH Lv.1 Details Displaying temperature on the edge surface of the pressure Lv.1 Details Displaying temperature on the edge surface of external heat roller, which is detected by the sub thermistor.
Page 971 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-34 COPIER>DISPLAY>ANALOG COPIER>DISPLAY>ANALOG HUM2 Display of ITB humidity DK2-TEMP Disp of inside temperature of POD deck2 Lv.1 Details Displaying humidity on ITB. Lv.1 Details Displaying temperature inside the secondary POD deck Measured by the ITB environment sensor (PS124) that detects storage.
Page 972 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-35 COPIER>DISPLAY>ANALOG COPIER>DISPLAY>ANALOG DK2-HUM Disp of inside humidity of POD deck2 FIX-EX2E Edge temp of ex-heat roller2: subTH Lv.1 Details Displaying humidity inside the secondary POD deck storage. Lv.1 Details Displaying temperature on the edge surface of external heat Measured by the environment sensor (HS601) found at the roller 2, which is detected by the sub thermistor.
Page 973 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-36 COPIER>DISPLAY>ANALOG COPIER>DISPLAY>ANALOG MI1-HUM Humidity disp of multi inserter storage DK3-TEMP Disp of inside temperature of POD deck3 Lv.1 Details Displaying humidity in the deck of the multi insertion unit. Lv.1 Details Displaying temperature inside the 2nd secondary POD deck Measured by the environment sensor that detects the deck.
Page 974 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-37 COPIER>DISPLAY>HV-STS COPIER>DISPLAY>HV-STS PRIMARY Cuurent VL of primary charging assembly BIAS Display of developing DC bias setg value Lv.1 Details To display the current value of primary charging assembly. Lv.1 Details Use case For checking Use case...
Page 975 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-38 COPIER>DISPLAY>HV-STS COPIER>DISPLAY>HV-STS 1TR-I Dsp primary transfer application current 2TR-I Disp of sec transfer application current Lv.2 Details Displaying the current setting value applied in the latest to the Lv.2 Details Displaying the current (target value) that is applied in the latest primary transfer roller.
Page 976 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-39 COPIER>DISPLAY>HV-STS COPIER>DISPLAY>HV-STS 2TR-BASE Disp of base voltage of sec transfer 2TR-CLNI Disp sec transfer cleaning bias current Lv.2 Details Displaying base voltage when a specified amount of current is Lv.2 Details To display the secondary transfer cleaning bias current (target applied to the secondary transfer inner roller.
Page 977 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-40 COPIER>DISPLAY>CCD COPIER>DISPLAY>CCD TARGET-B Shading target value (B) TARGET-R Shading target value (R) Lv.2 Details Displaying the shading target value in Blue. Lv.2 Details Displaying the shading target value in Red. Continuous display of 0 (minimum) or FFFF (maximum) can Continuous display of 0 (minimum) or FFFF (maximum) can determine failure of the reader controller PCB.
Page 978 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-41 COPIER>DISPLAY>CCD COPIER>DISPLAY>CCD GAIN-OB Gain level of img sensr odd bit(G): frnt GAIN-EB Gain level of img sensr even bit(B) frnt Lv.2 Details Displaying the Green gain level adjustment value in odd- Lv.2 Details Displaying the Blue gain level adjustment value in even-...
Page 979 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-42 COPIER>DISPLAY>CCD COPIER>DISPLAY>CCD GAIN-ER Gain level of img sensr even bit(R) frnt LAMP-CL Scan light intensity adj VL(color): frnt Lv.2 Details Displaying the Red gain level adjustment value in even- Lv.2 Details Displaying the LED light intensity adj value of front side numbered bit on CMOS sensor of front side scanner unit.
Page 980 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-43 COPIER>DISPLAY>CCD COPIER>DISPLAY>CCD OFST-BW Img sensor offset value (B&W) [Front] GAIN-BW1 Img sensor gain level adj VL1(B&W): Frnt Lv.2 Details Displaying the CMOS sensor offset value at B&W scanning. Lv.2 Details Displaying the CMOS sensor B&W gain level adjustment value 1 of front side scanner unit.
Page 981 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-44 COPIER>DISPLAY>CCD COPIER>DISPLAY>CCD GAIN-BW4 Img sensor gain level adj VL4(B&W): Frnt GAIN2BW3 Img sensor gain level adj VL3(B&W): Back Lv.2 Details Displaying the CMOS sensor B&W gain level adjustment value Lv.2 Details Displaying the CMOS sensor B&W gain level adjustment value 4 of front side scanner unit.
Page 982 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-45 COPIER>DISPLAY>CCD COPIER>DISPLAY>CCD GAIN2-OR Gain level of img sensr odd bit(R): back GAIN2-OB Gain level of img sensr odd bit(B): back Lv.2 Details Displaying the Red gain level adjustment value in odd- Lv.2 Details Displaying the Blue gain level adjustment value in odd-...
Page 983 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-46 COPIER>DISPLAY>CCD COPIER>DISPLAY>CCD GAIN2-EG Gain level of img sensr even bit(G) back OFST2-CL Img sensor offset value (color) [Back] Lv.2 Details Displaying the Green gain level adjustment value in even- Lv.2 Details Displaying the CMOS sensor offset value at color scanning.
Page 984 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-47 COPIER>DISPLAY>DPOT COPIER>DISPLAY>DPOT DPOT-K Display of Bk drum surface potential Display of dark area potential Lv.1 Details Displaying the front surface potential on the photosensitive Lv.1 Details To check the result of potential control, displaying the dark area drum in Bk as of this moment.
Page 985 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-48 COPIER>DISPLAY>DPOT COPIER>DISPLAY>DPOT VDT-BK Dark area target VL in Bk solid area VCONT-S Disp of developing contrast: coatedPP Lv.2 Details Displaying the target value for dark area potential Vd in solid Lv.1 Details Displaying developing contrast Vcont when formulating image...
Page 986 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-49 COPIER>DISPLAY>DPOT COPIER>DISPLAY>DPOT VBACK-N Fogging removal potentiall: quality/thin VDC-N Disp of developing DC bias: qualityPP Lv.1 Details Displaying potential Vback for removing foggy image when Lv.1 Details Displaying developing DC bias when formulating image with formulating image with high quality paper group and thin paper high quality paper group.
Page 987 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-50 COPIER>DISPLAY>DPOT COPIER>DISPLAY>DPOT VDC-T Disp of developing DC bias: thinPP LPWR-S Disp of laser power: coated PP Lv.1 Details Displaying developing DC bias when formulating image with Lv.2 Details Displaying laser power when formulating image with coated thin paper (52 up to 64 g/m paper group.
Page 988 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-51 COPIER>DISPLAY>DPOT COPIER>DISPLAY>DPOT EPC-VL1 Disp of potential VL1 at potential cntrl EPC-VL3 Disp of potential VL3 at potential cntrl Lv.1 Details Displaying light area potential VL1 at the time of laser output Lv.1 Details Displaying light area potential VL2 at the time of laser output...
Page 989 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-52 COPIER>DISPLAY>DENS COPIER>DISPLAY>DENS DMAX-STS Disp of D-max control execution status DMAX-S Disp of developing contrast: coatedPP Lv.1 Details Displaying execution status of D-max control Lv.1 Details Displaying developing contrast Vcont that is determined by •...
Page 990 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-53 COPIER>DISPLAY>DENS COPIER>DISPLAY>DENS DMAX-S-L Vcont/dens/trgtVL in D-max cntrl: coatPP P-LED Patch sensor LED light correction result Lv.2 Details Displaying a list of Vcont, patch detection density, density target Lv.2 Details Displaying the LED light intensity correction result (DA value) of value by the latest D-max control with coated paper group.
Page 991 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-54 COPIER>DISPLAY>DENS COPIER>DISPLAY>DENS P-B-AVE Disp of ITB base detectin result average P-B-MIN Disp of ITB base detctn result min value Lv.2 Details Displaying the average value of the ITB base detection result Lv.2 Details Displaying the minimum value of the ITB base detection result...
Page 992 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-55 COPIER>DISPLAY>FIXING COPIER>DISPLAY>SENSOR FX-MODE Disp of fixing assy temperatr cntrl mode DOC-SZ Original size detectd by orgnl size snsr Lv.1 Details Displaying temperature control mode in the fixing assembly Lv.2 Details Displaying the original size that is detected by the original size while making prints.
Page 993 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-56 COPIER>DISPLAY>SENSOR COPIER>DISPLAY>MISC W-TNR-2 Disp of waste toner full warning sensor ENV-TR Display of device inside environment Lv.1 Details Displaying the output value and the judgment value of the Lv.1 Details Displaying environment in the device in the latest output.
Page 994 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-57 COPIER>DISPLAY>MISC COPIER>DISPLAY>ENVRNT ENV-TR2 Disp of environment at sec transfer ATVC Disp of environment log data No.1 Lv.2 Details Displaying environment at the time of latest execution of the Lv.1 Details Displaying the environment log data (inside temperature, secondary transfer ATVC control.
Page 995 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-58 COPIER>DISPLAY>ENVRNT COPIER>DISPLAY>ENVRNT Disp of environment log data No.5 Disp of environment log data No.3 Lv.1 Details Displaying the environment log data (inside temperature, Lv.1 Details Displaying the environment log data (inside temperature, humidity, fixing roller temperature) No.5.
Page 996 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-59 COPIER>DISPLAY>ENVRNT COPIER>DISPLAY>ENVRNT Disp of environment log data No.7 Disp of environment log data No.9 Lv.1 Details Displaying the environment log data (inside temperature, Lv.1 Details Displaying the environment log data (inside temperature, humidity, fixing roller temperature) No.7.
Page 997 Service Mode > COPIER > DISPLAY (Status Display Mode) 8-60 COPIER>DISPLAY>ENVRNT COPIER>DISPLAY>ENVRNT Disp of environment log data No.11 Disp of environment log data No.13 Lv.1 Details Displaying the environment log data (inside temperature, Lv.1 Details Displaying the environment log data (inside temperature, humidity, fixing roller temperature) No.11.
Page 998 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-61 I / O Address Name Symbol Remarks P003 Waste toner feed motor ID Main Body (DCON > P001-052, P065 to 072) ■ Waste toner feed motor GAIN Waste toner feed motor Direction of rotation M76 0 : CW...
Page 999 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-62 Address Name Symbol Remarks Address Name Symbol Remarks P005 Image standard sensor PS42 1 : paper P007 High Voltage Leak Detection Latch clear 0 : Latch clear Waste toner feed screw sensor PS153...
Page 1000 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-63 Address Name Symbol Remarks Address Name Symbol Remarks P009 Loop Detection sensor PS147 0 : Paper P011 Not use Duplexing delivery sensor6 PS89 1 : Paper Not use...
Page 1001 Service Mode > COPIER > I / O > Main Body (DCON > P001-052, P065 to 072) 8-64 Address Name Symbol Remarks Address Name Symbol Remarks P013 Skew front Motor Control State(2) P015 lead edge Registration correction error 2 Skew front Motor Control State(1) lead edge Registration correction error 1 Skew front Motor Control State(0) lead edge Registration correction error 0...

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