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Bayer HealthCare RapidPoint 400 Series Service Manual

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105953 Rev. C, 2003-02

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Summary of Contents for Bayer HealthCare RapidPoint 400 Series

Page 1: Service Manual
Service Manual 105953 Rev. C, 2003-02...
Page 2: D33 Valve Error
© 1998 Bayer Corporation. All rights reserved. No part of this manual or the products it describes may be reproduced by any means or in any form without prior consent in writing from Bayer Corporation. The Rapidpoint 400 system is for In Vitro Diagnostic Use. Rapidpoint, Rapidlink, RapidQC, Quick, and CompleNet are trademarks of Bayer Corporation.
Page 3: Table Of Contents
Table of Contents Preface Conventions Used in this Manual Understanding the Symbols Understanding Result Symbols Mechanical Descriptions Overview The Base Model Measurement Cartridge Measurement Cartridge Fluidics Sample Entry Sliding Valve Tubing Reagent System Sensor Module KCl Reservoir Wash/Waste Cartridge Cartridge Interface Module AutomaticQC Cartridge AutomaticQC Cartridge Fluidic Components Rev.
Page 4 AutomaticQC Cartridge Interface Mechanical Components Electronic Components Pumps Display Display Module Liquid Crystal Display Touch Screen Printer Display Board Display Support CO-oximeter Components CO-ox Measurement Components Illumination Housing Assembly Neon Board Assembly Fiber Bundle Assembly Sample Chamber Interface Assembly Co-ox Sample Chamber Polychromator Module Electronic System Overview Overview...
Page 5 Contact PC Board Digital Signals Digital Input Signals Digital Output Signals Analog and Other Input Signals Analog and Other Output Signals Circuit Description Amperometric Circuits Potentiometric Circuits Hematocrit/Fluid Detector Circuits Display PC Board Digital Signals Digital Input Signals Digital Output Signals Analog Signals Analog and Other Input Signals Analog and Other Output Signals...
Page 6: Communications
RTP Address Bus Decoder and Memory Controller Complex Programmable Logic Device Circuitry RTP Data Bus I/O Latch CPLD Circuitry Data Acquisition System (DAS) Front End Circuitry DAS Analog-to-Digital Converter Circuitry DAS Fluid Detector Circuitry RTP/UIP First In First Out (FIFO) Memory Communications Circuitry UIP Main Interconnect Board ISA Interface Circuitry UIP Display Module, COM1, COM2/LPT1, and...
Page 7: D70 Optics Error
UIP Utility Interface Digital Output Signals Display Board Interface Digital Input Signals Digital Output Signals Multiplexer Board Interface Digital Input Signals Digital Output Signals Analog and Other Output Signals Main Interconnect PC Board ISA Connectors Multiplexer PC Board Digital Signals Digital Input Signals Digital Output Signals Analog Signals...
Page 8: Calibration
Parallel Port Floppy Disk Controller Co-oximeter OMZ Heater PC Board Analog Signals Analog and Other Input Signals Analog and Other Output Signals System Diagrams and Cable Drawings System Diagrams Cable Drawings Calibrations Calibrating the System Calibrating the Touch Screen Emergency Calibration of the Touch Screen 147 Troubleshooting Troubleshooting Problems Button and Parameter Status...
Page 9: D70 Optics Error
Unexpected Sodium and Potassium Results Replacing the Measurement Cartridge Replacing the AutomaticQC Cartridge Bar Codes Scanning Technique Bar Code Quality Resetting the Bar Code Scanner Printer Touch Screen Communication Viewing the Events Log System Messages AQC Cartridge Expired AQC Cartridge Not Valid AQC Connector is Open AQC Pending Additional Cal Required...
Page 10 D2 Excessive Drift: tHb D3 Slope Error: pH, pO2, pCO2, Na+, K+, Ca++, Cl-, Glu D3 Slope Error: Hct D3 Slope Error: tHb D4 Offset Error: pH, pCO2, Na+, K+, Ca++, Cl-, Hct D4 Offset Error: Glu, pO2, D21 Processing Error D23 Reagent Error: 1-8 or 10-13 D23 Reagent Error: 9 D24 AQC Material Error...
Page 11: System Error. Please Wait
Insufficient Sample Volume. The system cannot complete analysis. Touch Continue to begin the sequence to clear the system. Replace the sample port when prompted. M Cartridge Expired M Cartridge Not Valid No AQC Cartridge No M Cartridge No Paper in Printer No W Cartridge Out of Reporting Range QC Lot Not Defined...
Page 12: Diagnostics
This password is expired. Renew the password to access the system. Uncorrected: Unrecoverable System Error. Call your service representative for assistance. Unsuccessful Connection. Review the setup values. Ensure that the cables are connected and that the network is operating. W Cartridge Expired Diagnostics Printing Diagnostic Reports Testing the Printer...
Page 13: Main Assembly Illustrations
Recovering from a Power Loss Illustrated Parts Lists Main Assembly Illustrations Main Assembly Parts List Cartridge Interface Assembly Illustrations Cartridge Interface Assembly Parts List Power Module Assembly Illustrations Power Module Assembly Parts List CO-ox Module Components Illustrations Replacing Components Replacing the Sample Port Replacing the Fuses Replacing the CO-ox Lamp Replacing the Cartridge Interface Assembly 309...
Page 14: D35 Electronics Error
Replacing the Connector Block Assembly Removing the AutomaticQC Cartridge Replacing the AutomaticQC Frame Assembly Replacing the Diskette Drive Assembly Replacing the Display/Printer Assembly Replacing the Paper Cover Replacing the Door Lock Module Replacing the Hard Drive Replacing the Power Supply Module Replacing the Fan Replacing the Power Entry Module With Switch...
Page 15: Assembly, And Power Module Assembly
Replacing the Pump Motors Replacing the Wash/Waste Switch Replacing the Fiber Bundle Assembly Replacing the Neon Board Assembly Replacing the Illumination Housing Assembly Replacing the Polychromator Module Replacing the Sample Chamber Interface Assembly Replacing the Main Board Replacing the UIP Board Replacing the Main Interconnect Board Removing the Rear Cover and Power Module Assembly...
Page 16: Rapidpoint
Biohazards and Warnings Protecting Yourself from Biohazards Protecting Yourself from Electrical Shock Hazards References Installing and Relocating the Rapidpoint 400 Series System Installing the System Installing the AutomaticQC Cartridge Relocating the System Shipping or Storing the System Connecting to a Computer System...
Page 17: System
Connecting the Bar Code Scanner Swapping Out a Rapidpoint 400 Series System Removing the Current Rapidpoint 400 Series System Installing the New Rapidpoint 400 Series System Restore Setup and Correct the Date and Time Rapidlink Setup Setting Up RapidQC Complete in the Rapidlink Database...
Page 18 Overview Calibration Types Retrospective Calibration (Retrocal) Calibration Schedule Interruptible and Uninterruptible Calibrations Cartridge Initialization (Init) Initialization Calibration Timeline Remote Access Setup to the Rapidlink System Installing and Configuring Remote Access Setup (RAS) Configuring RAS To Start Automatically Adding Rapidpoint to Users and Groups Adding Upload and Download Directories Index Rev.
Page 19: Preface
Continue screen that you touch to advance to the next screen. You can refer to the Rapidpoint 400 Series Reference Guide on the system or to Buttons in Section 5 of the Rapidpoint 400 Series Operator’s Manual to identify the buttons that are represented by symbols.
Page 20: Understanding The Symbols
Convention Description Warning statements provide information about a condition that may cause personal injury. Caution statements provide information about conditions that may cause product damage or loss of data. NOTE Note statements alert you to important information that requires your attention. Understanding the Symbols This section describes the symbols that may appear on the exterior of the system.
Page 21 Symbol Description This symbol identifies that the system is type B equipment, which provides a particular degree of protection against electric shock. This symbol indicates that the main power supply is on. This symbol indicates that the main power supply is off. Class 1 This symbol indicates that the system is class 1 type equipment, which has basic insulation and additional safety...
Page 22: Understanding Result Symbols
Symbol Description Serial number Batch code Manufactured by Authorized Representative Understanding Result Symbols The following symbols identify results that are out of range or that need your attention. These symbols and results appear in red on the screen. They also appear on the report. The ranges can appear on the printed report, if this option is selected in Setup.
Page 23: Mechanical Descriptions
Mechanical Descriptions Overview The Base Model Measurement Cartridge Measurement Cartridge Fluidics Sample Entry Sliding Valve Tubing Reagent System Sensor Module KCl Reservoir Wash/Waste Cartridge Cartridge Interface Module AutomaticQC Cartridge AutomaticQC Cartridge Fluidic Components AutomaticQC Cartridge Interface Mechanical Components Electronic Components Pumps Display Display Module...
Page 24: Touch Screen
Liquid Crystal Display Touch Screen Printer Display Board Display Support CO-oximeter Components CO-ox Measurement Components Illumination Housing Assembly Neon Board Assembly Fiber Bundle Assembly Sample Chamber Interface Assembly Co-ox Sample Chamber Polychromator Module Rev. C...
Page 25: Overview
Overview This section describes the mechanical components of the Rapidpoint 400 series systems. Each component contains individual modules that perform a series of related functions. The Rapidpoint 400 series systems consists of the following components: • Measurement cartridge • Wash/waste cartridge •...
Page 26: The Base Model
The Base Model The base model refers to the 400 system model. Rapidpoint 400 Series System (door open) 1 Measurement cartridge 7 Paper advance knob 2 Door 8 Ampule breaker 3 Door latch 9 Air filter carrier 4 Cartridge handle...
Page 27 Rapidpoint 405 System (door open) 1 Optic Head Assembly: Delivers and collects light from the CO-ox sample chamber. 2 Drive Wheel: Opens and closes the CO-ox sample chamber. 3 Pumps: Move samples and reagents through the measurement and wash/waste cartridges. 4 Valve Actuator: Moves the valve that controls flow of the sample and reagents.
Page 28 Rapidpoint 400 Series System with AutomaticQC Cartridge Installed 1 AutomaticQC cartridge 2 Cartridge connector Rapidpoint 400 Series System with Bar Code Scanner Holder Rev. C...
Page 29 Rapidpoint 400 Series System (left side) Diskette drive Rev. C Mechanical Descriptions 29...
Page 30 Rapidpoint 400 Series System (rear view) 1 Serial Port: Allows serial connection to a Rapidlink data management system or an LIS. 2 Network Port: Allows network connection to a Rapidlink data management system. 3 Screen Latch: Allows you to adjust the viewing angle of the screen.
Page 31: Measurement Cartridge
Measurement Cartridge The self-contained measurement cartridge is non-serviceable. It consists of the fluidic components, reagents, and sensors that measure patient and QC samples. Measurement Cartridge 1 Internal fluidic components and reagents 2 Sensor module 3 Sample port 4 Input to waste bag 5 Primary alignment pin 6 Output from wash bag 7 Secondary alignment pin...
Page 32 The measurement cartridge is protected by a door that locks in place. The door provides an electrostatic shield for the measurement system. A mechanical microswitch senses when the door is open or closed. 5 Pump tubing 6 Sliding valve 7 CO-ox Sample chamber 8 Drive wheel interface Measurement cartridges can analyze a total of 750 patient and/or QC samples, and measure blood gases, electrolytes, glucose, total...
Page 33: Measurement Cartridge Fluidics
Measurement Cartridge Fluidics The fluidic components of the measurement cartridge are part of the fluidics system, which involves the measurement cartridge, the wash/ waste cartridge, and the pumps. The measurement cartridge fluidics consist of the following components: • sample entry •...
Page 34 The sliding valve consists of a luer, a luer mount, a probe, a probe clamp, a luer mount cover, a luer mount extension, and a valve seal. The luer and capillary seal are replaceable. Valve movement is controlled by a valve actuator motor and a position detector system.
Page 35: Tubing
Tubing All tubing is enclosed within the cartridge, except for the pump tubing in the platen area at the rear of the cartridge. The platen area has four tubes. The two tubes on the right serve as the flow paths for foam wash and connect the measurement cartridge to the wash/waste cartridge.
Page 36: Sensor Module
The following table lists the calibration points for each analyte in the reagents: Analyte High Calibration Point Low Calibration Point 70 mmHg 35 mmHg 154 mmHg 0 mmHg 159 mmol/L 116 mmol/L 8.0 mmol/L 4.0 mmol/L 1.25 mmol/L 0.62 mmol/L 98 mmol/L 69 mmol/L 180 mg/dL...
Page 37 The parameters that the Rapidpoint 400 series systems report depend on the parameters selected in Setup. Refer to Appendix C in the Rapidpoint 400 Series Operator’s Manual for a detailed description of the parameters that are available.: Category Parameter Description...
Page 38 Category Parameter Description alveolar-arterial oxygen an index of gas exchange within the tension difference; lungs (A-a)(T) arterial-alveolar oxygen an index of oxygenation tension ratio; pO (a/A)(T) physiologic shunt; Qsp/ percent of blood that does not † Qt(T) participate in external respiration estimated physiologic estimated value for the percent of †...
Page 39 • an IDEE ROM chip The Rapidpoint 400 series systems use two Hct sensors as fluid detectors. Fluid detector 1 (FD1) is located in front of the first sensor. Fluid detector 2 (FD2) is located after the last sensor.
Page 40: Kcl Reservoir
The preheater chip is located in front of the measurement block. The sample passes through the preheater during aspiration. The preheater temperature range is 37.0 to 37.6°C, with a target preheater temperature of 37.3°C. The IDEE ROM chip informs the system that the correct measurement cartridge is installed and helps in diagnosing cartridge problems.
Page 41: Wash/Waste Cartridge
Wash/Waste Cartridge The wash/waste cartridge is self contained and non-serviceable. It is protected by a door that locks in place. The door provides an electrostatic shield for the measurement system. A mechanical microswitch senses when the door is open or closed. The cartridge contains the wash fluid, which cleans the sample path after analysis and calibration.
Page 42 Two hangers, one at the top of the cartridge and one at the bottom of the cartridge, hold the waste bag in place as it fills. Only the replaceable cartridges of the Rapidpoint 400 series systems come in contact with biohazardous waste fluid. Biohazardous waste fluid never contacts other components of the system.
Page 43: Cartridge Interface Module
Cartridge Interface Module The cartridge interface module attaches the measurement cartridge to the system. It consists of the following components: • interface frame • location pins • bag pierce pins • cable clamps • cartridge handle • valve actuator • optical detector board with bidirectional stepper motor and position detectors •...
Page 44 The valve actuator moves the sliding valve. The luer mount extension on the sliding valve connects with the valve actuator when the measurement cartridge locks on the cartridge interface module. During cartridge initialization, the actuator moves back and forth until it automatically engages the luer mount extension.
Page 45 The contact board provides the junction between the connector block and the sensor module. It processes signals from the sensors and provides biased, filtered, and amplified results to the system. The sample thermistor is located on the contact board. The sample thermistor senses the temperature on the back of the sensor chips.
Page 46: Automaticqc Cartridge
Rapidpoint 400 series systems. The AutomaticQC cartridge is mounted on the right side of the system where a support bracket secures it in place. The ampule breaker and an access panel must be removed before the cartridge is installed.
Page 47: Automaticqc Cartridge Fluidic Components
AutomaticQC Cartridge Fluidic Components The AutomaticQC cartridge contains the following fluidic components: • valve assembly • QC material • tubing The valve assembly consists of a sliding valve, valve seal, valve lubricant, and AutomaticQC probe. The sliding valve is controlled by a stepper motor and a position detector system that moves the valve and accurately positions it using two position sensors.
Page 48 AutomaticQC Cartridge 1 Bracket to secure the cartridge to the side of the system 2 Standoffs (4) 3 EEPROM 4 Cartridge connector 5 Cartridge Lever AutomaticQC Cartridge Indicating Lever Closed Position 1 Cartridge connector 2 Standoffs (4) Rev. C...
Page 49: Automaticqc Cartridge Interface
Press Cartridge Lever to pierce reagent bags The following table lists the contents of the AutomaticQC reagent bags: Level Volume Ingredients 75 mL buffered bicarbonate solution with Na , Ca , Cl , carbon dioxide, oxygen, nitrogen, dye, glucose, surfactant, and preservative 115 mL buffered bicarbonate solution with Na...
Page 50 The AutomaticQC cartridge is disengaged from the system through a software procedure that causes the stepper motor to move the sliding metal latch plate and release the standoffs. If power is lost, the AutomaticQC cartridge can also be disengaged from the system by moving a release tab located beneath the stepper motor.
Page 51: Mechanical Components
Mechanical Components The AutomaticQC cartridge contains the following mechanical components: • cartridge lever • bag pierce pins • cartridge connector The cartridge lever is a spring-loaded panel that, when closed (flush with the AutomaticQC cartridge base plate), causes pins on its underside to actuate the pierce probes.
Page 52: Pumps
Pumps The pumps move the reagents, samples, and wash reagent through the Rapidpoint 400 series systems. The sample pump moves the sample and the reagents through the system. The sample pump also moves KCl through the reference electrode. The wash pump delivers a mixture of wash fluid and air to the sample entry port.
Page 53: Display
Display The display is the user interface component of the Rapidpoint 400 series systems. The display tilts on a horizontal axis and locks at the chosen tilt. The display consists of the following components: • display module • liquid crystal display (LCD) •...
Page 54: Printer
Printer The built-in thermal-roll printer provides reports for calibrations, samples, and diagnostics. The printer consists of a platen, a motor and gear mechanism, a thermal printhead, and two sensors. One sensor detects when the printhead is up and the other sensor detects when the printer is out of paper. The printer is controlled by the display board.
Page 55: Co-Oximeter Components
CO-oximeter Components The Rapidpoint 405 system contains the CO-oximeter (CO-ox) measurement module that provides the capability for measuring the concentration of total hemoglobin and hemoglobin fractions (tHb, FO FHHb, FMetHb, FCOH) in whole blood samples. Measurement occurs as the sample flows through the sample chamber. Light is transmitted, through a fiber bundle, to the optics head.
Page 56: Co-Ox Measurement Components
CO-ox Measurement Components The Rapidpoint 405 system CO-ox components consist of the following: • illumination housing assembly • neon board assembly • fiber bundle assembly • sample chamber interface • sample chamber • polychromator module • photo-feedback sensor The CO-ox components are shown in the following figure. Co-ox Measurement Components Rev.
Page 57: Illumination Housing Assembly
Illumination Housing Assembly The CO-ox illumination housing assembly holds the replaceable halogen lamp. The housing contains optical filters that limit the lamp’s output light (spectrum) to the visible range, and lenses that collect and focus light into the fiber bundle. The lamp’s output intensity is controlled by a closed-loop optical feedback system.
Page 58: Fiber Bundle Assembly
Fiber Bundle Assembly The fiber bundle assembly contains many small diameter optical fibers that are combined to form a fiber optic cable with four terminals. The bundle connects to the neon board assembly, illumination housing assembly, sample chamber interface, and to the photo-feedback sensor on the main PC board.
Page 59 The optical head contains the optics that deliver light to and collect light from the sample chamber. The optical head houses four lenses, two mirrors, and the detector module.Two lenses and mirror direct the light from the fiber bundle onto the sample chamber. On the other side of the optical head another mirror and set of lenses collect the light that is not absorbed by the sample.
Page 60: Co-Ox Sample Chamber
Co-ox Sample Chamber The CO-ox sample chamber is part of the measurement cartridge.The sample chamber consists of the following components: • base • gasket • seal • shunt/flag • sample chamber body • spring • cover • heater chip The sample chamber is in its measurement position when the motor moves the shunt into the closed position.
Page 61 • fiber bundle • diffraction grating • grating imaging mirror • collimating mirror • diode array PC board • polychromator PC board The fiber bundle carries light collected by the optics head after passing through the sample and relays it to the polychromator. The fibers at the end of the fiber bundle form a line that defines the input slit to the polychromator.
Page 62 Rev. C...
Page 63: Electronic System Overview
Electronic System Overview Overview Electronic System Contact PC Board Digital Signals Digital Input Signals Digital Output Signals Analog and Other Input Signals Analog and Other Output Signals Circuit Description Amperometric Circuits Potentiometric Circuits Hematocrit/Fluid Detector Circuits Display PC Board Digital Signals Digital Input Signals Digital Output Signals Analog Signals...
Page 64: (Front)
Dualopto PC Board Sensor Circuit Main PC Board Real-Time Processor (RTP) RTP 68332 Processor Circuitry RTP 68332 Address and Data Bus Circuitry RTP EPROM and PSRAM Circuitry RTP Address Bus Decoder and Memory Controller Complex Programmable Logic Device Circuitry RTP Data Bus I/O Latch CPLD Circuitry Data Acquisition System (DAS) Front End Circuitry DAS Analog-to-Digital Converter Circuitry...
Page 65 UIP COM1 Interface Digital Input Signals Digital Output Signals UIP COM2/LPT1 Interface Digital Input Signals Digital Output Signals Flat Panel Interface Digital Output Signals UIP Utility Interface Digital Output Signals Display Board Interface Digital Input Signals Digital Output Signals Multiplexer Board Interface Digital Input Signals Digital Output Signals Analog and Other Output Signals...
Page 66 User Interface Processor PC Board Miscellaneous Functions Keyboard Controller Battery Miscellaneous Function Connector Peripheral Interfaces Serial Ports Parallel Port Floppy Disk Controller Co-oximeter OMZ Heater PC Board Analog Signals Analog and Other Input Signals Analog and Other Output Signals Rev. C...
Page 67: Overview
Overview This section describes the electronic systems for the Rapidpoint 400 series systems. It provides circuit descriptions for each printed circuit board in the Rapidpoint 400 series systems. Each subsection is organized by board name and circuit description. Assembly drawings for each printed circuit board are included in Replacing Parts.
Page 68: Electronic System
Electronic System The Rapidpoint 400 series systems electronic system consists of the following PC boards: • Contact • Display • Dualopto • Main • Main Interconnect • Multiplexer • UIP (User Interface Processor) Rev. C...
Page 69: Contact Pc Board
Contact PC Board The Contact PC board amplifies signals from the electrodes before they are processed by the rest of the system. The Contact board provides the following: • low bias, current-transimpedence output amplifiers and bias amplifiers for four amperometric sensors •...
Page 70: Analog And Other Input Signals
Analog and Other Input Signals Input Signal Description +5_VDC_HCT Positive-power supply for the hematocrit circuits. Voltage is +5.00 V ±5% at 5 mA. -5_VDC_HCT Negative power supply for the hematocrit circuits. Voltage is -5.00 V ±5% at 5 mA. +5_VDC_PO2 Isolated positive power supply for the oxygen circuit.
Page 71 Input Signal Description -5_VDC Negative power supply for the potentiometric amplifiers. Supplies -5.00 V ±5% at 5 mA. ID_PWR Power supply for the EEPROM in the sensor module. Supplies +5.00 V ±5% at 5 mA. ID_RET Power supply return signal for the EEPROM. PO2_SIG Current output signal of the pO electrode.
Page 72: Analog And Other Output Signals
Input Signal Description HCT2_HS Positive signal output of the hematocrit 2 sensor. This sensor connects to the positive input of the synchronous sampling differential amplifier on the Contact board. The amplifier circuitry measures the impedance (conductance) between the HCT_HF and HCT_LF contacts of the hematocrit 2 sensor.
Page 73 Output Signal Description REF_SIG Amplified and buffered reference sensor signal. HCT1_SIG Amplified and buffered hematocrit 1 sensor signal. HCT2_SIG Amplified and buffered hematocrit 2 sensor signal. THM_BLK_HI The pass-through signal connected to one end of the block thermistor. THM_BLK_LO The pass-through signal connected to the other end of the block thermistor.
Page 74: Circuit Description
Output Signal Description ID_PWR Power supply for the EEPROM in the sensor module. It supplies +5.000 V ±5% at a current of 5 mA. This signal is generated on the Multiplexer board and is a pass-through to the sensor module. ID_RET Power supply return signal for the EEPROM.
Page 75: Potentiometric Circuits
Potentiometric Circuits All the ion selective electrodes (ISEs) are potentiometric. Each ISE contains a membrane that isolates the electrode from the sample and that selectively passes the desired ion from the sample to the electrode. The change in potential difference between the ISE output voltage and the reference electrode output voltage is proportional to the logarithm of the concentration of the selected ion in the sample.
Page 76 Simultaneously, a similar process is taking place with C16 and C21. U5 and feedback resistors R35 to 38 form a differential amplifier with a gain of 51. The HCT_SIG signal is the peak-to-peak voltage at HCT_HS minus the peak-to-peak voltage at HCT_LS multiplied by a gain of 51. Hematocrit circuit 2 is identical to the circuit 1, except that C50, a capacitor AC, couples this hematocrit circuit to prevent a ground loop in the sample path.
Page 77: Display Pc Board
Display PC Board The Display PC board provides the electronics necessary to operate the following components: • thermal printer • touch screen • liquid crystal display (LCD) • speaker In addition, the display board provides the following electrical functions: • circuitry to provide diagnostic capability •...
Page 78: Digital Output Signals
Input Signal Description ENAVDD Control signal. This signal enables the positive supply for the LCD. LPT1DB<0..7> Centronics type parallel port data bus. LPT1STB- The signal that indicates that valid data is present on LPT1DB<0..7>. LPT1INIT- The signal that initializes (resets) the printer control circuitry. SPKR Speaker input signal.
Page 79: Analog Signals
Analog Signals Analog and Other Input Signals Input Signal Description GND_PLANE Ground reference signal for the electronics. PWR_RET Ground reference signal for the power devices (such as, printer, backlight, and inverter). P24V The +24 V supply voltage. This signal conforms to the requirements outlined in the Digital Inputs Signals section above.
Page 80: Analog And Other Output Signals
Analog and Other Output Signals Output Signal Description POWER5V Power device for the 5 V power supply that powers the printer motor. This signal conforms to the requirements outlined in the Digital Inputs Signals section above. Electronics 5 V power supply. This signal conforms to the requirements outlined in the Digital Inputs Signals section above.
Page 81: Touch Screen Switches
C45, C46, and U22, and U21 on-board oscillator circuit, make up the system clock. The nominal frequency (11.0592 MHz) facilitates the generation of the 9600-baud serial signal. U27 translates the serial signal from TTL to RS-232 signal levels and vice versa. A µC monitor IC, U11, provides a reset pulse of at least 140 mS on power-up, power-down, and low-voltage brown-out conditions.
Page 82: Dualopto Pc Board
Dualopto PC Board The two Dualopto PC boards provide the luer position mechanism a way to determine where the valve actuator is located for the measurement and AutomaticQC valves. Two optical interrupter switches accomplish this task. Sensor Circuit All signals arrive from the main board through a 4-pin, male, IDC connector, J1.
Page 83: Main Pc Board
Main PC Board The Main PC board provides the following: • system requirements for user interface processing • real-time processing • user/real-time first-in-first-out (FIFO) communications • data acquisition • control and utility functions Real-Time Processor (RTP) RTP 68332 Processor Circuitry U47 is a 68332 32-bit microprocessor based on the 68000 core CPU32.
Page 84: Rtp Eprom And Psram Circuitry
The address bus, named AM1 to AM19, is passed to the memory section and then to address latches inside U11. These latch a valid address on the falling edge of signal AS-. The address signals to these latches are pulled up by RN28, R235, R236, R237, and R238 to form the address bus A1 to A15.
Page 85: Rtp Data Bus I/O Latch Cpld Circuitry
RTP Data Bus I/O Latch CPLD Circuitry This section of the Main board contains a group of circuits located in a CPLD, U38. The majority of the IC takes the data bus signals, D0 to D15 and strobe signals from U37 and other 68332 control signals, such as DS-, to latch data in and out of U38.
Page 86: Das Analog-To-Digital Converter Circuitry
DAS Analog-to-Digital Converter Circuitry This section of the Main board contains the balanced low-pass filter that eliminates and averages noise received from the multiplexers, U8 and U9. The filter output is sent to IC U14. U14 is an instrumentation amplifier that converts differential signals to a single-ended signal.
Page 87: Uip Main Interconnect Board Isa Interface Circuitry
UIP Main Interconnect Board ISA Interface Circuitry This section of the Main board contains the circuitry to connect the UIP processor to the Main board through the Main Interconnect board. The connection is through a 98-pin industry standard architecture (ISA) connector, J1.
Page 88: Uip Isa Address Bus Decoder, Data Bus I/O Latch Cpld, And Communications Circuitry
IC U33 takes the 0 to 5 V levels from the USART and converts them to ±7 V signals following RS-232C standards. This serial port is used to connect a bar code reader to the instrument. The connector, J2, is the interface between the Main board and the Rear Interconnect board located at the back of the instrument.
Page 89: Control Heater Dac, Driver Circuitry, And Valve Driver Circuitry
Control Heater DAC, Driver Circuitry, and Valve Driver Circuitry This section Main board contains IC U25, which is an AD7247 dual DAC. This IC takes digital data from the 68332 and creates two analog voltages with a resolution of 12 bits. These heater voltages are sent to operational amplifier U54, which multiplies the voltage by four and drives power transistors Q4 and Q3.
Page 90: Control Automatic Quality Control (Aqc) Valve Stepper Circuitry
Control Automatic Quality Control (AQC) Valve Stepper Circuitry This section Main board contains IC U32, which takes digital latched signals from RTP CPLD U38 and forms the proper sequencing signals to drive the automatic quality control (AQC) position motor that will be located in the AQC module.
Page 91 Signal HEAT24V_EN controls power to the heaters and is enabled by a latched bit on IC U38 on the RTP data bus. LEDs CR10 to CR13 indicate which of the four power supply voltages (VCC, +12 V, -12 V, and +24 V) is present.
Page 92: Uip Main Interconnect Board Isa Interface
UIP Main Interconnect Board ISA Interface Digital Input Signals Input Signal Description +12_VDC +12 VDC from the power supply. -12_VDC -12 VDC from the power supply. +5_VDC +5 VDC from the power supply. Ground return for the +5 VDC to the power supply. DRQ0-DRQ3 DMA requests.
Page 93: Digital Bi-Directional Signals
Output Signal Description 8-MHz system clock. DACK0- to DACK3- Used to acknowledge DMA requests. These signals are DACK5- to DACK7- active low. RESETDRV Resets or initializes system logic at power up or during a low voltage condition. This signal is active high. Oscillator.
Page 94: Uip Com1 Interface
Bi-directional Signals Description SA0-SA19 Address signals 0 to 19 are used to address memory and I/ O devices. SBHE System bus high enable. SD0-SD15 Provides data bus bits 0-15 for the microprocessor, memory, and I/O devices. UIP COM1 Interface Digital Input Signals Input Signals Description COM1RX...
Page 95: Uip Com2/Lpt1 Interface
UIP COM2/LPT1 Interface Digital Input Signals Input Signal Description COM2RX Transmit signal for the serial port to the UIP Processor board from the Main board. COM2CTS Clear to send signal for the LIS serial port to the UIP Processor board from the Main board. COM2DSR Data set ready signal for the LIS serial port to the UIP Processor board from the Main board.
Page 96: Flat Panel Interface
Flat Panel Interface Digital Output Signals Output Signal Description LCD_ENAB Enables operation of the LCD. LCD_DIM Turns the LCD backlight inverter on and off. LCD_DU0..7 Upper byte of LCD data signals. LCD_DL0..7 Lower byte of LCD data signals. LCD_YD/VSYNC LCD frame start signal. LCD_/HSYNC LCD line start signal.
Page 97: Display Board Interface
Display Board Interface Digital Input Signals Input Signal Description LPT1ERROR Printer error. Possible error sources are print head temperature out of range, print head voltage out of range, print head in the up position, or printer out of paper. LPT1PE Printer is out of paper.
Page 98: Multiplexer Board Interface
Multiplexer Board Interface Digital Input Signals Input Signal Description PREMUX_SIG_HI Multiplexed sensor signal, offset adjusted and properly amplified output of the Multiplexer board. PREMUX_SIG_LO Signal low sense return for PREMUX_SIG. THM_BLK_HI Connected to the reference side of the bridge. Typical voltage is +595.9 mV.
Page 99: Analog And Other Output Signals
Analog and Other Output Signals Signal Description DAC_HI 12-bit binary D/A signal from the DAS circuitry. DAC_LO Signal return line for the DAC signal. VREF +5 V measurement system voltage reference from the DAS circuitry. +12_VDC +12 VDC from the filtered supply. -12_VDC -12 VDC from the filtered supply.
Page 100: Main Interconnect Pc Board
Main Interconnect PC Board The Main Interconnect PC board provides the ISA bus interface from the UIP Processor board to the Main board. ISA Connectors All the ISA bus signals are sent from the UIP Processor board through a 98-pin female edge connector (J1). This connector routes all signals to the Main board through 98-pin male edge connector (P1).
Page 101: Multiplexer Pc Board
Multiplexer PC Board The Multiplexer PC board selects amplified electrode signals for the Contact board, adds a programmable offset and gain, and sends the resulting high-level signal to the Main board for digitizing. The Multiplexer board provides the following: • four galvanically isolated, dual-channel amperometric circuits with precision bias voltage •...
Page 102: Digital Signals
Digital Signals Digital Input Signals Input Signal Description ID_SDA Serial data line to the EEPROM located in the sensor module. It is a bi-directional signal. ID_SCK Serial clock line to the EEPROM. ASAMP Control signal manages the charge transfer process in the hematocrit circuits.
Page 103: Analog Signals
Analog Signals Analog and Other Input Signals Input Signal Description DAC_HI The 12-bit binary D/A signal from the DAS circuitry. DAC_LO Signal return line for the DAC signal. VREF +5 V measurement system voltage reference from the DAS circuitry. +12_VDC_PM +12 VDC from the DAS circuitry.
Page 104: Analog And Other Output Signals
Input Signal Description BUN_SIG Signal is not used. K_SIG Amplified and buffered K sensor signal. MG_CL_SIG Amplified and buffered Cl sensor signal. NA_SIG Amplified and buffered Na sensor signal. CA_SIG Amplified and buffered Ca sensor signal. REF_SIG Amplified and buffered reference sensor signal. THM_BLK_LO High terminal of the block thermistor.
Page 105: Circuit Descriptions
Output Signal Description REFV_PO2 Isolated +800 mV reference voltage for the oxygen electrode. REFV_GLU Isolated -400 mV reference voltage for the glucose electrode. REFV_LAC For future use. REFV_CRE For future use. +5_VDC Positive power supply for the potentiometric amplifiers. -5_VDC Negative power supply for the potentiometric amplifiers.
Page 106: Digital Control Circuit
Digital Control Circuit R27 and C54, along with three of the inverters from U14, form an oscillator (approximate frequency of 20 kHz) that drives a state machine formed by U15, U21, U22, and U27. This state machine produces all of the signals necessary to operate the amperometric and hematocrit circuits.
Page 107: User Interface Processor Pc Board
User Interface Processor PC Board The UIP board is an Intel Pentium 166 MHz MMX 0.25 micron microprocessor with a 352-ball HL-PBGA package and includes the following components: • Intel 82439TX NTXC chip, providing support for L2 cache DRAM CPU-to-PCI bridge •...
Page 108: Miscellaneous Functions
• Intel 82559 PCI Ethernet controller supporting 10BaseT or 100BaseTX • Super I/O controller to provide support for the following: Floppy disk controller two full PC-compatible RS-232 serial ports one PC-compatible parallel port Keyboard and mouse controller • Sound Blaster compatible audio circuitry •...
Page 109: Peripheral Interfaces
Peripheral Interfaces Serial Ports The COM1 serial port is in a user-definable I/O address range. The default is 3F8. The default is for COM1 serial port interrupts to be signaled using IRQ4. Connection to COM1 is by a standard male DB-9 connector mounted on the card bracket.
Page 110: Co-Oximeter Omz Heater Pc Board
Co-oximeter OMZ Heater PC Board The OMZ (Optical Measurement Zone) Heater PC board provides two functions: • interfaces the slide cell position detectors, located on the OMZ Interface board, in the optics head with the Main board • amplifes and powers the Co-ox heater OMZ Heater PC Board Block Diagram Multiplexer Board...
Page 111: Analog Signals
Analog Signals Analog and Other Input Signals Input Signal Description THERMISTOR_LOW_IN One end of the thermistor located on the OMZ interface board. THERMISTOR_HI_IN Other end of the thermistor located on the OMZ interface board. SLIDE_POS1_IN Signal from detector 1 located on the OMZ interface board. SLIDE_POS2_IN Signal from detector 2 located on the OMZ interface board.
Page 112 Rev. C...
Page 113: System Diagrams And Cable Drawings
System Diagrams and Cable Drawings System Diagrams Rapidpoint 400 Series Systems Menu Map Fluidic Diagrams Rapidpoint 400 Series Systems Electronic Block Text Diagram Rapidpoint 400 Series Systems Cable Interconnect Diagram Cable Drawings A.C. Power Harness Assembly 570250 Cable Harness, Outboard Assembly 113509 D.C.
Page 114 Rev. C...
Page 115: System Diagrams
The menu map illustrates system navigation. The fluidic diagrams illustrate the various valve positions with the associated fluid path. The system block text diagram illustrates the major Rapidpoint 400 series systems assemblies and the printed circuit boards that are a part of each assembly.
Page 116 Rapidpoint 400 Series Systems Menu Map Rev. C...
Page 117 Fluidic Diagrams Rev. C System Diagrams and Cable Drawings 117...
Page 118 Rev. C...
Page 119 Rev. C System Diagrams and Cable Drawings 119...
Page 120 Rev. C...
Page 121 Rev. C System Diagrams and Cable Drawings 121...
Page 122 Rev. C...
Page 123 Rev. C System Diagrams and Cable Drawings 123...
Page 124 Rev. C...
Page 125 Rev. C System Diagrams and Cable Drawings 125...
Page 126 Rev. C...
Page 127 Rev. C System Diagrams and Cable Drawings 127...
Page 128 Rapidpoint 400 Series Systems Electronic Block Text Diagram Rev. C...
Page 129 Rapidpoint 400 Series Systems Cable Interconnect Diagram Rev. C System Diagrams and Cable Drawings 129...
Page 130: Cable Drawings
Cable Drawings A.C. Power Harness Assembly 570250 Cable Harness, Outboard Assembly 113509 Rev. C...
Page 131 D.C. Power Harness Assembly 113836 Rev. C System Diagrams and Cable Drawings 131...
Page 132 Diskette Drive Cable Assembly 570255 Diskette Power Harness 570254 Rev. C...
Page 133 Hard Drive Cable Assembly 570257 Inboard 1 Harness 113770 Rev. C System Diagrams and Cable Drawings 133...
Page 134 Inboard 2 Harness 113523 LCD Backlight Cable Assembly 108771 Rev. C...
Page 135 Preamp Module Cable Assembly 570269 Rev. C System Diagrams and Cable Drawings 135...
Page 136 UIP Display Cable Assembly 570263 UIP LPT1/COM2 Cable Assembly 570267 Rev. C...
Page 137 UIP Utility Cable Assembly 570268 UIP COM1/Inboard Cable Assembly 570272 Rev. C System Diagrams and Cable Drawings 137...
Page 138 Flex Circuit Display 570516 100 Pin Cable Assembly 111326 Patch Cord Cable 122254 Rev. C...
Page 139 Fiber Bundle Assembly 1315271 Rev. C System Diagrams and Cable Drawings 139...
Page 140 Rev. C...
Page 141: Calibrations
Calibrations Calibrating the System Calibrating the Touch Screen Emergency Calibration of the Touch Screen Rev. C Calibrations 141...
Page 142 Rev. C...
Page 143: Calibrating The System
Calibrating the System Use this procedure to perform a 1-point, a 2-point, or a full calibration. Only operators with level 1 or 2 security access can calibrate the system. 1. If prompted, enter your password, the service password, or the password of the day.
Page 144 4. Select the calibration type and touch Start The calibration begins. The system displays a message indicating that the system is busy. Figure 4-1: Calibration Message 1 Shows time remaining until the calibration finishes. 2 Touch to view the Reference Guide. 3 Touch to access the Recall options.
Page 145: Calibrating The Touch Screen
Calibrating the Touch Screen Use this procedure to calibrate the touch screen when the screen responds inconsistently to touches. For example, if you must touch to the left or the right of an item to select it, the touch screen needs calibration. You can verify that the screen is out of calibration at the Diagnostics screen.
Page 146 7. Touch the button again when it appears on the screen. The system returns to the Setup menu when the touch screen is calibrated. 8. Touch the button twice to return to the Analysis screen. Continue Rev. C...
Page 147: Emergency Calibration Of The Touch Screen
Emergency Calibration of the Touch Screen An emergency calibration is required when the screen becomes inoperable because an area of the screen other than the target button is touched or the target button is touched more than once during routine calibration.
Page 148 Rev. C...
Page 149: Troubleshooting
Troubleshooting Troubleshooting Problems Button and Parameter Status Symbols on Screens and Reports No Results on Screens and Reports Unexpected Sodium and Potassium Results Replacing the Measurement Cartridge Replacing the AutomaticQC Cartridge Bar Codes Scanning Technique Bar Code Quality Resetting the Bar Code Scanner Printer Touch Screen Communication...
Page 150 Cal Overdue Cal Not Done Cal Pending COox Chamber Temp Error COox Sample Temp Out of Range D2 Excessive Drift Qualifiers: pH, pO2, pCO2, Na+, K+, Ca++, Cl-, Glu D2 Excessive Drift: Hct D2 Excessive Drift: tHb D3 Slope Error: pH, pO2, pCO2, Na+, K+, Ca++, Cl-, Glu D3 Slope Error: Hct D3 Slope Error: tHb...
Page 151: System Error. Turn The Power
D77 Coox Temperature Error Door Error Excessive Bubbles in COox Sample. Incorrect M Cartridge Installation error. Unable to complete the installation. Try again. Insufficient Sample Volume. The system cannot complete analysis. Touch Continue to begin the sequence to clear the system. Replace the sample port when prompted.
Page 152: This Password Is About To Expire
The system detected an obstruction and cannot complete analysis. Touch Continue to begin the sequence to clear the obstruction. Replace the sample port when prompted. The system did not detect a sample. Remove the sample device if present and touch Continue Replace the sample port when prompted This password is about to expire.
Page 153: Lamp Calibration Test
Testing the IDEE ROM and Cartridge Connector Switch. Lamp Calibration Test Wavelength Calibration Test Lamp On/Off Test Sample Chamber Test Shutting Down the System Recovering from a Power Loss Rev. C Troubleshooting 153...
Page 154 Rev. C...
Page 155: Troubleshooting Problems
Defining New Lots of Controls for Required QC in entered for the control. Section 6 in the Rapidpoint 400 Series Operator’s Manual. 2. Analyze the scheduled controls as described in Analyzing Required QC Samples in Section 2 in the Rapidpoint 400 Series Operator’s Manual.
Page 156 Rapidpoint 400 Series Operator’s Manual. If the results are within range, turn the parameter on as described in Restoring Parameters in Section 2 in the Rapidpoint 400 Series Operator’s Manual. Parameter(s) failed AutomaticQC Perform the following steps until the system is ready because the measurement or for use.
Page 157 Rapidpoint 400 Series Operator’s Manual. For AutomaticQC samples, analyze samples as described in Analyzing AutomaticQC Samples in Section 2 in the Rapidpoint 400 Series Operator’s Manual. If the results are within range, the system turns the parameter on. 3. If the parameter continues to fail QC analysis,...
Page 158 If the failed parameter is required for sample unlikely to become available with analysis, replace the cartridges as described in further calibrations. Replacing the Measurement and Wash/Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual. (Continued) Rev. C...
Page 159 For Rapidpoint 405 systems an error View the Events Log to determine the event causing has occurred that may be caused by the parameter to fail, and follow the appropriate failing calibrations, and tHb is unlikely solutions for that event. to become available with further calibrations.
Page 160 The Replace Cartridges symbol appears in the banner. Probable Cause Corrective Action The measurement and wash/waste No action is necessary at this time. You can monitor cartridges will soon be depleted or the number of samples and amount of time remaining expired.
Page 161 The CO-ox halogen lamp has failed. Probable Cause Corrective Action The lamp has burned out. 1. Shut down the system as described in Shutting own the System, page 256, wait 10 seconds, and then turn the system on. If the lamp still does not work, the D75 Lamp Failure message appears in the event log.
Page 162: Symbols On Screens And Reports
(- - - - -↑) or below (- - - - - ↓) anticoagulant as described in Collecting Patient the reporting range for the Samples in Section 1 in the Rapidpoint 400 Series parameter. Operator’s Manual. 2. Use the recommended storage, handling, and...
Page 163 u The letter u appears next to the hematocrit (Hct) result on the Results screen and the report Probable Cause Corrective Action The system did not correct the Analyze the sample again or analyze a QC sample to hematocrit result for sodium (Na verify the result.
Page 164: No Results On Screens And Reports
Analysis screen. parameter is turned on at the Analysis screen, as described in Analyzing Patient Samples in Section 1 in the Rapidpoint 400 Series Operator’s Manual. The parameter was turned off in Ensure that the parameter is turned on in Setup.
Page 165: Selecting
Setup, recall the sample results and enter the values for the sample demographics as described in Editing Demographics in Section 1 in the Rapidpoint 400 Series Operator’s Manual. Refer to Selecting Demographics Editing in Section 6 in the Rapidpoint 400 Series Operator’s Manual if you need to turn this...
Page 166: Unexpected Sodium And Potassium Results
A sample that contains an Use the correct sample collection techniques interfering substance such as the and anticoagulant as described in Collecting benzalkonium ion was analyzed. Patient Samples in Section 1 in the Rapidpoint 400 Series Operator's Manual. Rev. C...
Page 167: Replacing The Measurement Cartridge
Status screen for the M Cartridge Not Valid message. 2. Refer to Replacing the Measurement and Wash/Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual to replace both cartridges. 3. If the message appears again, call for technical assistance.
Page 168: Replacing The Automaticqc Cartridge
3. Access Setup and turn the AutomaticQC option off. Refer to Selecting AutomaticQC Analysis Options in Section 6 in the Rapidpoint 400 Series Operator’s Manual. 4. Analyze patient samples if required. 5. Turn AutomaticQC on again and replace the AutomaticQC cartridge.
Page 169: Bar Codes
3. If the problem persists, ensure that the bar code format is correctly defined for patient and accession number bar codes as described in Selecting Bar Code Options in Section 6 in the Rapidpoint 400 Series Operator’s Manual. (Continued) Rev. C...
Page 170 Rapidpoint 400 series system scan. can cause poor scanner performance. 1. Use the correct scanning technique as described in Scanning Technique on page 172.
Page 171 Rapidpoint 400 series system can cause poor scanner performance. The scanner may also need to be reset. 1. Use the correct scanning technique as described in Scanning Technique, page 172.
Page 172: Scanning Technique
Scanning Technique Use the following technique to ensure that you operate the bar code scanner correctly: • Hold the scanner at an angle to the bar code, not directly over the bar code and not touching it. • Scan the entire bar code. Move the scanner to the distance that allows the beam to scan every bar and space.
Page 173: Printer
2. Ensure that the thermal paper is not reversed and that it is feeding correctly as described in Replacing the Printer Paper in Section 3 in the Rapidpoint 400 Series Operator’s Manual. 3. Ensure that the paper is not jammed. Clear the jam if one exists.
Page 174: Touch Screen
Touch Screen Problem Probable Cause and Corrective Action The screen is blank. 1. Ensure that the screen is adjusted to the correct viewing angle and brightness. Grasp and squeeze the latch on top of the screen and tilt the screen to the correct viewing angle.
Page 175: Communication
LIS is correctly configured to communicate with the Rapidpoint 400 series system. 4. Ensure that the Rapidpoint 400 series system is correctly configured to communicate with the Rapidlink system or the LIS and that the connection is turned on.
Page 176: Viewing The Events Log
Viewing the Events Log Use this procedure to view the events log, which lists system messages that provide information about system activities and error conditions. You can view the events log two ways: • At the Status screen, you can view unresolved system messages that provide information about current system conditions.
Page 177: System Messages
System Messages The system messages can appear as follows: • Messages can appear in a message box over the Analysis screen or over the Status screen. In a Restricted system, some messages can appear at the Sign-In screen. • Messages can appear in the events log at the Status screen or in the events log that you access from the Recall menu.
Page 178: Additional Wash Required
Rapidpoint 400 series system has turned analysis functions computer. off for the Rapidpoint 400 series system. You can perform other tasks, such as recalling results, replacing cartridges, and accessing the Setup options. Contact your system supervisor for assistance if you need to analyze samples.
Page 179: Cal Overdue
Message Probable Cause and Corrective Action 4. Analyze the sample again, ensuring that the sample has no bubbles before introducing it into the sample port. Checking for bubbles is especially important for samples introduced from capillary tubes. If you are analyzing a capillary sample, ensure that you introduce the fire-polished (smooth) end of the capillary tube into the sample port.
Page 180: Coox Sample Temp Out Of Range
Message Probable Cause and Corrective Action Service Solutions Perform service solutions only after all other corrective actions have been completed. 1. Perform the temperature test with the measurement cartridge installed. 2. Check all cables and connections to and from the sample chamber interface assembly.
Page 181: D2 Excessive Drift Qualifiers: Ph, Po2
Refer to Replacing the Measurement and Wash/Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual if you want to replace the cartridges. 4. If the message appears again, record the message and call for technical assistance.
Page 182: D2 Excessive Drift: Thb
Refer to Replacing the Measurement and Wash/Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual if you want to replace the cartridges. 3. If the message appears again, record the message and call for technical assistance.
Page 183 D2 Qualifier Descriptions D2 occurs only if the sensor passes slope and offset requirements (D3 and D4) during the current calibration operation. A pH error causes a D2 for pCO D2 is detected during calibrations when: • The drift is calculated and limit-checked for both calibration points. •...
Page 184: K+, Ca++, Cl-, Glu
Refer to Replacing the Measurement and Wash/Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual if you want to replace the cartridges. 4. If the message appears again, record the message and call for technical assistance.
Page 185: D3 Slope Error: Thb
Refer to Replacing the Measurement and Wash/Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual if you want to replace the cartridges. 3. If the message appears again, record the message and call for technical assistance.
Page 186: Ca++, Cl-, Hct
Refer to Replacing the Measurement and Wash/Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual if you want to replace the cartridges. 4. If the message appears again, record the message and call for technical assistance.
Page 187 D4 Qualifier Descriptions D4 occurs during all calibration operations for pCO , pH, Na , Ca , Cl and Hct. A special case exists for pCO which reports a D4 error if an offset error for pH is detected and a D3 is not detected for pCO .
Page 188: D21 Processing Error
Message Probable Cause and Corrective Action D21 Processing Error A system error occurred. 1. When prompted, shut down the system as described in Shutting Down the System on page 256, wait 10 seconds, and then turn the system on. 2. If the message appears again, record the message and call for technical assistance.
Page 189: D23 Reagent Error: 1-8 Or
Manual. If you need to replace both cartridges, refer to 5 No GHCal detected Replacing the Measurement and Wash/Waste at FD1 Cartridges in Section 3 in the Rapidpoint 400 Series 6 Not used Operator’s Manual. 7 No Wash segment 2. If the message appears again, record the message and detected at FD1 or FD2 call for technical assistance.
Page 190 Replacing the Sample Port in Replacing Components. 2. If prompted, replace the cartridges as described in Replacing the Measurement and Wash/Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual. 3. If the message appears again, record the message and call for technical assistance.
Page 191 Qualifier 7 occurs only during a wash following any calibration (cal_wash_seq) and supersedes other D23 errors. If the errors persist, all sensors are set to Out-Of-Cal. If a replacement wash/waste cartridge fails with a D40, the system prompts you to replace the wash/waste cartridge. If this replacement fails with a D40, the system prompts you to replace the measurement cartridge.
Page 192: D24 Aqc Material Error
Message Probable Cause and Corrective Action D24 AQC Material The system detects that the flow of one or more quality control Error materials is inadequate or incorrect. The system automatically repeats the QC sample. If the system cannot correct the problem, it prompts you to replace the AutomaticQC cartridge.
Page 193: D33 Valve Error: 1
Message Probable Cause and Corrective Action D33 Valve Error: 1 The system detects a problem with the valve inside the measurement cartridge. Qualifiers: 1. When prompted, shut down the system as described in 1 Measurement Shutting Down the System on page 256, wait 10 seconds, cartridge and then turn the system on.
Page 194: D33 Valve Error: 2
Message Probable Cause and Corrective Action D33 Valve Error: 2 The system detects a problem with the valve inside the AutomaticQC cartridge either during cartridge replacement Qualifiers: or during sample analysis. 2 AutomaticQC If the problem occurs while trying to replace the AutomaticQC cartridge cartridge: 1.
Page 195 D33 Qualifier Descriptions D33 Valve Error: 2 is triggered if the AQC cartridge does not eject in the absence of a valve drive failure, and if the valve fails to move to a certain position due to a drive valve failure or a latch failure. When the AQC cartridge does not eject, the D33 is detected: •...
Page 196: D35 Electronics Error
Message Probable Cause and Corrective Action D35 Electronics An error has occurred in the electronic components. Error: 1-13 1. When prompted, shut down the system as described in Qualifiers: Shutting Down the System on page 256, wait 10 seconds, and then turn the system on. 1 DAS error 2.
Page 197 Qualifier 10 occurs during PUI and some associated faults during normal operations. Qualifier 11 occurs any time during data acquisition when the system fails any tests that check the DAS functionality of the Main board. Qualifier 13 occurs during washes and pump MITs. Qualifier 14 occurs if the door opens without the door lock being deactivated by the system, and if the door fails to open after touching the Continue button on the message indicating the system is unable to open...
Page 198: D38 Temp Error: 1
2. Inspect the air filter and replace it if required. Refer to Replacing the Air Filter in Section 3 in the Rapidpoint 400 Series Operator’s Manual. 3. Shut down the system and then restart is as described in Shutting Down the System on page 256.
Page 199 Message Probable Cause and Corrective Action 3 Block Heater Sensor If prompted to call for service, record the message, Failure: Thermistor is including the qualifier, and call for technical assistance. shorted or open. Service Solutions Temperature is <10°C Perform service solutions only after all other corrective or >...
Page 200: D39 Obstruction
Replacing the Sample Port in Replacing Components. 2. If prompted, replace the cartridges as described in Replacing the Measurement and Wash/Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual. 3. If the message appears again, record the message and call for technical assistance.
Page 201: D40 Wash Not Detected
If you need to replace only the wash/waste cartridge, refer to Replacing the Wash/Waste Cartridge in Section 3 in the Rapidpoint 400 Series Operator’s Manual. If you need to replace both cartridges, refer to Replacing the Measurement and Wash/ Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual.
Page 202: D41 No Aqc Material Detected
Message Probable Cause and Corrective Action D41 No AQC The system detects that the fluidic components of a newly Material installed AutomaticQC cartridge have failed. The system prompts Detected you to replace the AutomaticQC cartridge. 1. When prompted, replace the cartridge as indicated in the message.
Page 203 • AutomaticQC material not detected at FD1 • Obstruction in the fluidic path of the measurement or AutomaticQC cartridge A D41 is detected during the priming of an AutomaticQC cartridge. D41 is cleared by a successful AutomaticQC cartridge replacement, turning off AQC in Setup, or replacing both the measurement and waste/wash cartridges.
Page 204: D60 Communications Error
3. Ensure that the Rapidlink data management system or the LIS is correctly configured to communicate with the Rapidpoint 400 series system. 4. Ensure that the Rapidpoint 400 series system is correctly configured to communicate with the Rapidlink system or the LIS and that the connection is turned on.
Page 205: D70 Optics Error
Refer to Replacing the Measurement and Wash/Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual if you want to replace the cartridges. 3. If the message appears again, record the message and call for technical assistance.
Page 206 Message Probable Cause and Corrective Action Service Solutions Perform service solutions only after all other corrective actions have been completed. For Error 3: 1. Repeat 2-point calibrations. 2. Verify the lamp is in the correct position. Remove and reinstall the halogen lamp. Then shut down and restart the system.
Page 207 Message Probable Cause and Corrective Action Service Solutions Perform service solutions only after all other corrective actions have been completed. For Error 9: 1. Repeat 2-point calibrations. 2. Check that the screws are tight on the polychromator to ensure it is properly grounded. 3.
Page 208 If the qualifier is . . . Then . . . detection occurs during each zero and normal wash when a repeated optical clarity test BIT failure occurs. detection occurs during each zero, slope, full calibration, or CO-ox sample measurement after an analytical detector signal out of range BIT when the dark measurement exceeds the light measurement or the light measurement is saturated.
Page 209: D73 Coox Chamber Position Error
2. If the message appears again, replace the cartridges. Refer to Replacing the Measurement and Wash/Waste Cartridges in Section 3 of the Rapidpoint 400 Series Operator’s Manual. 3. If the message appears again, record the message and call for technical assistance.
Page 210: D75 Lamp Failure
Message Probable Cause and Corrective Action D75 Lamp Failure The system detects that the CO-ox halogen lamp has failed and has probably burned out. The system can measure samples and report results for NOTE: parameters that are still available. 1. Shut down the system as described in Shutting Down the System, page 256, wait 10 seconds, and then turn the system on.
Page 211: D76 Coox Electronics Error
Message Probable Cause and Corrective Action D76 COox An error has occurred in the CO-ox electronic components. Electronics Error: The system can measure samples and report results for NOTE: parameters that are still available. Qualifiers: 1. Shut down the system as described in Shutting Down the 2 Polycromator System, page 256, wait 10 seconds, and then turn the Board - Main Board...
Page 212: D77 Coox Temperature Error
Refer to Replacing the Measurement and Wash/Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual if you want to replace the cartridges. 4. If prompted to call for service, record the message, including the qualifier, and call for technical assistance.
Page 213 Message Probable Cause and Corrective Action Service Solutions Perform service solutions only after all other corrective actions have been completed. 1. Perform the temperature test with the measurement cartridge simulator installed. Repeat test and look for temperature increase. 2. If temperature increases over time, replace the measurement cartridge.
Page 214: Door Error
1. To avoid bubbles in patient samples, ensure that you use the recommended collection, storage, handling, and mixing techniques as described in Collecting Patient Samples in Section 1 in the Rapidpoint 400 Series Operator’s Manual. For QC samples, ensure that you use the storage and handling techniques recommended by the manufacturer.
Page 215: Incorrect M Cartridge
3. Ensure that the Rapidlink system or the source system is configured to communicate with the Rapidpoint 400 series system. 4. Ensure that the Rapidpoint 400 series system is configured to communicate with the Rapidlink system or the source system.
Page 216: Insufficient Sample Volume. The System
Port in Replacing Components. 2. If prompted, replace the cartridges as described in Replacing the Measurement and Wash/Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual. 3. Ensure that the sample device you use contains sufficient sample.
Page 217: No Aqc Cartridge
The system detects that a measurement cartridge is not installed. Refer to Replacing the Measurement and Wash/Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual to install both cartridges. If the measurement cartridge was just installed, the cartridge may not be installed correctly, or the system may have a problem.
Page 218: No Paper In Printer
The printer is out of paper. 1. Install a new roll of paper as described in Replacing the Printer Paper in Section 3 in the Rapidpoint 400 Series Operator’s Manual. 2. If necessary, access the Recall menu to locate and print sample results or calibration data that were not printed while the printer was out of paper.
Page 219: No W Cartridge
The system detects that a wash/waste cartridge is not installed. Refer to Replacing the Wash/Waste Cartridge in Section 3 in the Rapidpoint 400 Series Operator’s Manual to install a new cartridge. Service Solutions Perform service solutions only after all other corrective actions have taken place.
Page 220: Required Qc Due
Message Probable Cause and Corrective Action Service Solutions Perform service solutions only after all other corrective actions have taken place. If Question Results (?) are chronic, perform the following steps: Poor mixing can cause an Hct Question Result error. NOTE: 1.
Page 221: System Error. Turn The Power Switch Off
2. View the Analysis screen to determine what action is required and then take the appropriate action. Refer to Button and Parameter Status, Section 5 in the Rapidpoint 400 Series Operator’s Manual, if you need more information about the status of buttons at the Analysis screen.
Page 222: Temp Not Ready
Message Probable Cause and Corrective Action Temp Not Ready The system detects that the temperature of the sensor module is outside the acceptable measurement range. This message can occur when a new measurement cartridge is warming up, when the system is warming up after being shut down, and when the door remains open for too long.
Page 223: Temp Out Of Range
In Retro Calibration Mode As soon as the temperature gets within the range 37 ± 0.4°C the Temp Not Ready exception disappears and sample introduction is again allowed. Not in Retro Calibration Mode As soon as the temperature gets within the range 37 ± 0.5°C, but outside the range 37 ±...
Page 224: Temp Out Of Range
Temp Out of Range Descriptions Temp Out of Range is detected at the end of the sample measurements. In Retro Calibration Mode At the end of measurement, the measurement module temperature was found to be outside the range 37 ± 0.4°C for all sample types. Not in Retro Calibration Mode At the end of measurement, the measurement module temperature was found to be outside the range 37 ±...
Page 225: Temp Warning
Message Probable Cause and Corrective Action Temp Warning The system detects that the temperature of the sensor module is ° outside the range of 37 C ± 0.20°. This message can occur when a new measurement cartridge is warming up, when the system is warming up after being shut down, and when the door remains open for too long.
Page 226: The Language Cannot Be Selected Because The Current Version Is Not Installed. Install The Latest Language Version To Select The Language
2. Install the latest version for the language that you need. language. Refer to Installing New System Software in Section 7 i n the Rapidpoint 400 Series Operator’s Manual 3. Select the language again in Setup. (Continued) Rev. C...
Page 227: Replace The Sample Port When Prompted
2. If prompted, replace the cartridges as described in Replacing the Measurement and Wash/Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual. 3. To avoid clots in patient samples, ensure that you use the...
Page 228: This Password Is About To Expire. Renew The Password Before Access To The System Is Denied
Message Probable Cause and Corrective Action This password is This message may appear on systems connected to the about to expire. Rapidlink system. The message indicates that 14 days Renew the password remain before you exceed your certification date and will be before access to the prevented from accessing the system.
Page 229: Unsuccessful Connection. Review The Setup
Continue Refer to Appendix E in the Rapidpoint 400 Series Operator’s Manual for more information about the communication settings. 3. If the connection fails again, ensure that the Rapidlink system or the LIS is able to accept messages from the Rapidpoint 400 series system.
Page 230: Diagnostics
This Section describes how to print diagnostic reports, how to copy diagnostic data to a diskette, and how to use the diagnostic tests to evaluate the function of certain components of the Rapidpoint 400 series systems. You can print diagnostic reports that provide information about the performance of the measurement channels, the sensors, the printer, and the temperature control system.
Page 231: Printing Diagnostic Reports
Test Function temperature prints the temperature for various system components lamp cal tests and calibrates the halogen lamp wavelength cal tests neon lamp operation and alignment lamp on/off verifies proper operation of halogen lamp sample chamber moves the CO-ox sample chamber Printing Diagnostic Reports Use this procedure to print the following diagnostic reports: •...
Page 232 5. Print the necessary report: If you want to print the . . . Then touch . . . Using the following cartridge . . . measurement report simulator Measurement sensor report real Sensor printer report real or simulator Printer temperature report real Temperature...
Page 233: Testing The Printer
Refer to the table on page 241 for measurement channel signal names and ranges. Sample Sensor Report Sample Temperature Report Refer to the table on page 235 for definitions for a printed temperature report. Testing the Printer Use this procedure to check that the printer character set is functioning correctly.
Page 234 4. Enter the service password, or use the password of the day. The Diagnostics screen appears. Ensure that printer paper is inserted into the printer. NOTE: 5. Touch Printer The paper advances and the printer begins to print. 6. Discard the printout, then touch again.
Page 235: Definitions For A Printed Temperature Report
Definitions for a Printed Temperature Report Data Description Control Time Time in seconds that the heater control has been turned on. If no heater problems are seen, then this is the time since power on. Current State Normally MAIN, or SEQ if the sequence is running or has run in the last 60 seconds.
Page 236 2. Touch Sample Totals The system cannot perform routine fluidic activities while you CAUTION: are at the Diagnostics screen or while you are performing diagnostic tests. When you exit from the Diagnostics screen, the system may perform an extended calibration before you can use the system. 3.
Page 237: Testing The Automaticqc Cartridge Valve In Diagnostics
Testing the AutomaticQC Cartridge Valve in Diagnostics Use this procedure to test the components that operate the valve located inside the AutomaticQC cartridge. The system ejects the cartridge and the cartridge is no longer CAUTION: valid when performing this test. 1.
Page 238: Testing The Pumps
Testing the Pumps Use this procedure to test the sample pump and the wash pump, which are located on the system behind the measurement cartridge. Refer to Protecting Yourself from Biohazards, for BIOHAZARD: recommended precautions when working with biohazardous materials. 1.
Page 239 If the test . . . Then . . . passes Reinstall the measurement cartridge and the wash/waste cartridge. Refer to Replacing the Measurement and Wash/ Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual. fails Replace the: 1. Pump roller cages.
Page 240: Using The Measurement Cartridge Simulator
Using the Measurement Cartridge Simulator Refer to Protecting Yourself from Biohazards for BIOHAZARD: recommended precautions when working with biohazardous materials. Use the measurement cartridge simulator along with the diagnostics software to check: • measurement channels • pump flow rate The cartridge simulator is powered by the system and requires no maintenance.
Page 241 b. Lift the latch. c. Remove the measurement cartridge. 7. Install the cartridge simulator. 8. Rotate the range switch on the front of the cartridge simulator, to select the range (low, nominal, or high) for the test. Refer to the following table: Measurement Nominal...
Page 242: Testing The Pump Flow
NOTE: table performance, then reinstall the original cartridge. Testing the Pump Flow Use the cartridge simulator to check the pump flow for the sample and the wash pumps of the Rapidpoint 400 series system. Tools Required • two beakers •...
Page 243 1. Remove the measurement and the wash/waste cartridges. Refer to Replacing the Measurement and Wash/Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual. 2. Connect the Tygon tubing to the cartridge simulator. 1 Wash In 2 Wash Out...
Page 244: Testing The Measurement Cartridge Valve Alignment
Testing the Measurement Cartridge Valve Alignment Use the valve alignment gauge to check the valve alignment for the Rapidpoint 400 series system. The dial indicator on the front of the valve alignment gauge shows the results of the valve position 2 measurement in the system Diagnostic Tests.
Page 245 a. While facing the valve alignment gauge, slide the guide at the end of the gauge to the left. b. Align the dowel pins on the valve alignment plate with the holes on the back of the valve alignment gauge. c.
Page 246: Using The Automaticqc Cartridge Simulator
Use the AutomaticQC cartridge simulator along with the diagnostics software to diagnose problems in valve alignment, and with the IDEE ROM and cartridge connector switch. The cartridge simulator is powered by the Rapidpoint 400 series system and requires no maintenance. Rev. C...
Page 247: Testing The Valve Alignment
Small flat-blade screwdriver • Magnifying Flashlight (torch) Testing the Valve Alignment 1. Remove the AutomaticQC cartridge from the Rapidpoint 400 series system. Ensure that the AQC valve on the AutomaticQC cartridge simulator NOTE: is positioned in the center of its travel.
Page 248 11. Look for obstructions and listen for any unusual noises that may indicate a problem with the valve. Refer to the following figure, which shows how the AQC valve NOTE: appears when the position number on the display is 2. The AQC valve is at fluid position 1 and is in alignment with the probe hole.
Page 249 14. Continue to touch until all fluid positions are observed. Change Refer to the following figure which shows the fluid positions on the AQC valve. AQC Valve Fluid Positions The AQC valve positions are tested twice during the alignment test. NOTE: Once with the measurement cartridge valve in the wash position and again with the valve in the ventAQC position.
Page 250 The following table lists the fluid positions observed on the AQC valve for each corresponding position indicated on the display: Position Indicated on Display Fluid Position Observed on AQC Valve vent (not in position at start of test) vent AQC Valve Alignment (minimum acceptability) The criteria for a pass on each of the valve positions is determined NOTE: by the ability to see any edge of the probe hole.
Page 251: Testing The Idee Rom And Cartridge Connector Switch
Testing the IDEE ROM and Cartridge Connector Switch. Ensure that the AutomaticQC option is turned on in Setup. NOTE: If you want to . . . Then . . . test the IDEE ROM and the cartridge continue with step 15. connector switch complete the valve alignment test go to step 19.
Page 252: Lamp Calibration Test
21. Touch when the test is complete. Stop The AutomaticQC cartridge simulator is ejected. 22. Manually position the valve in the AutomaticQC cartridge simulator back to the Start position. 23. If alignment was not achieved, replace the AQC frame. Refer to Replacing Components.
Page 253: Wavelength Calibration Test
7. The test results are printed as PASS or FAIL. The tHb icon is set to the Not-In-Cal state regardless of test outcome and the tHb icon returns to Cal at the next one-point calibration. Wavelength Calibration Test Use this test to check the neon lamp operation, the optical path of the sample chamber, polychromator measurement functions, and polychromator alignment.
Page 254: Lamp On/Off Test
7. The test results are printed as follows: • Neon line’s mean peak counts • Neon line’s SD of peak counts • Current neon line centroid (in pixels) • Neon centroid from polychromator alignment (in pixels) • Polychromator shift = current neon line centroid minus alignment centroid (in pixels) In addition to the numerical values, a PASS/FAIL result is provided for the peak counts.
Page 255: Sample Chamber Test
5. Touch the button. CO-ox Lamp On/Off The CO-ox lamp turns ON, 6. Touch the button a second time. CO-ox Lamp On/Off The CO-ox lamp turns OFF. The system automatically turns the lamp off when you exit the NOTE: Diagnostics screen. Sample Chamber Test Use the Sample Chamber test to verify that the sliding sample chamber moves to the closed and open positions and to check the operation of the...
Page 256: Shutting Down The System
The power switch is located on the rear panel of the system. 5. To restore power to the system, turn the power switch on. After the Rapidpoint 400 series system title screen appears, the Wait screen displays the time remaining until you can use the system. The Analysis screen appears when the system is ready to analyze samples.
Page 257 1. If the system was turned off, turn the power switch on. The power switch is located on the rear panel of the system. The system displays the Rapidpoint 400 series system title screen. 2. If prompted, replace the cartridges. Refer to Replacing the Measurement and Wash/Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual.
Page 258 Rev. C...
Page 259: Illustrated Parts Lists
Illustrated Parts Lists Main Assembly Illustrations Main Assembly Parts List Cartridge Interface Assembly Illustrations Cartridge Interface Assembly Parts List Power Module Assembly Illustrations Power Module Assembly Parts List CO-ox Module Components Illustrations Rev. C Illustrated Parts Lists 259...
Page 260 Rev. C...
Page 261: Main Assembly Illustrations
Main Assembly Illustrations System Frame (rear view) 1 Paper cover 2 Handle 3 Display printer assembly 4 Display support 5 Spring pawl shown in the forward position 6 Display cable Rev. C Illustrated Parts Lists 261...
Page 262 Handle Pawl Rev. C...
Page 263 Wash/Waste Switch Rubber Feet Rev. C Illustrated Parts Lists 263...
Page 264: Display Bracket
Display Display Bracket Rev. C...
Page 265: Door Switch
Front View of the System (Rapidpoint 400 System) 1 Cartridge interface assembly 2 Door hook 3 Pre amp cable 4 EDS Ground strap 5 Outboard cable harness 6 Door switch Rev. C Illustrated Parts Lists 265...
Page 266 Front View of the System (Rapidpoint 405 System) 1 CO-ox sample chamber interface assembly 2 Fiber bundles 3 5 pin connector Rev. C...
Page 267: Front Door
Front Door Door Hook Rev. C Illustrated Parts Lists 267...
Page 268 Cartridge Interface Assembly (Front) Door Switch Rev. C...
Page 269: Esd Ground Strap
ESD Ground Strap Polychromator Module 1 CO-ox polychromator module Rev. C Illustrated Parts Lists 269...
Page 270: Diskette Drive (Side)
Diskette Drive 1 Diskette drive cable 2 Diskette drive fascia 3 Diskette drive Diskette Drive (Side) Rev. C...
Page 271: Diskette Drive Cable Shield
Diskette Drive Diskette Drive Cable Shield Rev. C Illustrated Parts Lists 271...
Page 272 PCB Boards and Cables 1 Connector for the rear interconnect cable 2 Connector for the power harness 3 UIP board 4 UIP utility cable 5 UIP display cable 6 Main board 7 UIP LPD/Com 2 cable 8 Connector tor the patch cable 9 UIP Com/Inboard cable 10 Main interconnect board 11 Preamp cable...
Page 273 Connector/UIP PCB UIP PCB with Cables Rev. C Illustrated Parts Lists 273...
Page 274 Main PCB Main PCB Attached to Frame Rev. C...
Page 275 AQC Frame Assembly 1 AQC frame assembly 2 Main Interconnect board AQC Frame Assembly Rev. C Illustrated Parts Lists 275...
Page 276: Aqc Latch Assembly Front
AQC Latch Assembly Front View 1 AQC latch assembly AQC Latch Assembly Rear View Rev. C...
Page 277 Cover Rev. C Illustrated Parts Lists 277...
Page 278: Main Assembly Parts List
Main Assembly Parts List Manufacturing Item Description Part Service Part CO-ox Polychromator Module 130594 CO-ox Sample Chamber Interface 131530 Assembly Pawl Spring 105474 131609 (kit) Pawl Flipper 108687 131609 (kit) Screw, Thread-forming 6-19 823693006 131609 (kit) Screw, Thread-forming 0.120 diameter 109000 Frame Assembly, AQC 113505 126672...
Page 279 Manufacturing Item Description Part Service Part Screw, Flat 4-40 X 1/2 823339027 Display Printer Assembly 117218 122557 Plug, Display Cable 102942 PCB, Main 400 112440 122551 586/UIP EPC33 - 16 106147 122520 PCB, Main Interconnect 101235 122562 Standoff, 1/4 Hex 105859 Screw, Sems 4-40 X 1/4 823810023...
Page 280 Manufacturing Item Description Part Service Part Screw, Phillips 6-32 X 1/2 SEMS 823810047 Shield, Cable, Flex for 1.70 inch 109334 Nut, KEP 6-32 SCP 823737005 Strap, ESD Ground 110507 122566 Tape, Conductive 825025001 Door Lock Assembly 116315 122561 Screw, Thread-forming 3-24 117671 Door Hook 126788...
Page 281: Cartridge Interface Assembly Illustrations
Cartridge Interface Assembly Illustrations Cartridge Interface Assembly 1 Outboard cable harness 2 Spring plate 3 Connector block 4 Thermal cover 5 Cartridge handle 6 Cartridge interface frame 7 Outboard cable harness Rev. C Illustrated Parts Lists 281...
Page 282 Pump Housing Peri-pump Motor and Mount Rev. C...
Page 283 Peri-pumps Spring Plate Rev. C Illustrated Parts Lists 283...
Page 284 Connector Block Cartridge Handle Rev. C...
Page 285 Preamp Cable Cover Rev. C Illustrated Parts Lists 285...
Page 286: Cartridge Interface Assembly Parts List
Cartridge Interface Assembly Parts List Manufacturing Item Description Part Service Part Connector Block Assembly 100110 122524 Cam Shaft 100233 Nut, KEPS 4-40 SCP 823737001 Handle, Cartridge 105412 122523 Gear, Pinion 100186 Plunger, Ball, Nylon 114302 Frame, Cartridge Interface 100171 Motor, Peri-pump 570223 122549 (kit) Roller Cage...
Page 287: Power Module Assembly Illustrations
Power Module Assembly Illustrations Power Module Assembly (Rapidpoint 400 System) 1 Power supply 2 Power entry with switch 3 Rear interconnect board 4 Patch cord 5 Hard drive cable 6 Hard drive 7 Fan 8 DC power harness 9 Rear interconnect cable Rev.
Page 288 Power Module Assembly (Rapidpoint 405 System) 1 Neon board assembly 2 Fiber bundle assembly 3 Illumination housing assembly 4 Fiber bundle assembly Rev. C...
Page 289 Power Module Frame Power Entry with Switch Rev. C Illustrated Parts Lists 289...
Page 290 Rear Interconnect Board Rev. C...
Page 291 Power Supply Patch Cord with Ferrite Filter Rev. C Illustrated Parts Lists 291...
Page 292 Hard Drive Rev. C...
Page 293: Power Module Assembly Parts List
Power Module Assembly Parts List Manufacturing Item Description Part Service Part Power Module Assembly 122560 CO-ox Neon Board Assembly 131526 CO-ox Illumination Housing Assembly 131529 Frame, Power Module 100064 PCB, Rear Interconnect 102456 126786 Standoff, HEX 4-40 X 3/16 Long 823081026 Power Supply 130W CONT 165W PK 570241...
Page 294: Co-Ox Module Components Illustrations
CO-ox Module Components Illustrations Sample Chamber Interface Assembly - RSL Part 131530 Rev. C...
Page 295 Polychromator Module Assembly - Part Number 130594 Illumination Housing Assembly - Part Number 131529 Rev. C Illustrated Parts Lists 295...
Page 296 Neon Board Assembly - Part Number 131526 Rev. C...
Page 297 Fiber Bundle Assembly - Part Number 130527 A Terminal A, connects to the sample chamber interface B Terminal B, connects to the illumination housing assembly C Terminal C, connects to the neon board assembly D Terminal D, connects to U3 on the main PC board Rev.
Page 298 Rev. C...
Page 299: Replacing Components
Replacing Components Replacing the Sample Port Replacing the Fuses Replacing the CO-ox Lamp Replacing the Cartridge Interface Assembly 309 Replacing the Connector Block Assembly Removing the AutomaticQC Cartridge Replacing the AutomaticQC Frame Assembly Replacing the Diskette Drive Assembly Replacing the Display/Printer Assembly Replacing the Paper Cover Replacing the Door Lock Module Replacing the Hard Drive...
Page 300 Replacing the Fan Replacing the Power Entry Module With Switch Replacing the Rear Interconnect Board Replacing the Pump Roller Cages Replacing the Pump Motors Replacing the Wash/Waste Switch Replacing the Fiber Bundle Assembly Replacing the Neon Board Assembly Replacing the Illumination Housing Assembly Replacing the Polychromator Module Replacing the Sample Chamber...
Page 301 Replacing the Main Interconnect Board Removing the Rear Cover and Power Module Assembly Installing the Rear Cover, Cartridge Interface Assembly, and Power Module Assembly Rev. C Replacing Components 301...
Page 302 Rev. C...
Page 303: Replacing The Sample Port
Replacing the Sample Port Use this procedure to replace the sample port. Replace the sample port if you detect a problem, or if the system prompts you as a result of the following conditions: • no sample device inserted during analysis •...
Page 304 d. Wiggle the sample port from side to side to ensure it is attached correctly. Replacing the Sample Port 1 Touch to view the video. 2 Squeeze the tabs firmly. 3 Remove the sample port from the system. 4 Squeeze the tabs on the new sample port and install the sample port in the system.
Page 305 Status replace the measurement and wash/waste screen and prompts you to cartridges as described in Replacing the replace the cartridges Measurement and Wash/Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual. Rev. C Replacing Components 305...
Page 306: Replacing The Fuses
The electrical outlet is working. Tools Required • small flat-blade screwdriver Materials • two fuses of the appropriate rating The Rapidpoint 400 series system uses the following fuses for the voltages shown: Voltage Fuse Rating Fuse Type 100-240V 1.25A Slo Blo...
Page 307 8. Reconnect the power cord to the electrical outlet and turn the power switch on. After the Rapidpoint 400 series system title screen appears, the Wait screen displays the time remaining until you can use the system. The Analysis screen appears when the system is ready to analyze samples.
Page 308: Replacing The Co-Ox Lamp
7. Reconnect the power cord to the electrical outlet and turn the power switch on. After the Rapidpoint 400 series system title screen appears, the Wait screen displays the time remaining until you can use the system. The Analysis screen appears when the system is ready to analyze samples.
Page 309: Replacing The Cartridge Interface Assembly
Replacing the Cartridge Interface Assembly Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. Tools and Supplies •...
Page 310 a. Using a small Phillips screwdriver, remove the two flat-head screws in the front of the cartridge interface assembly. Do not touch the sensor contact area. CAUTION: b. Remove the two screws from the front of the cartridge interface assembly securing the sample chamber interface assembly. Rev.
Page 311 c. While slowly tilting the top of the cartridge interface assembly up and forward, ease the lower of the two ribbon cables (the one that connects at the side of the system) through the cartridge interface wall. d. Remove the three screws securing the preamp cable cover and remove the cover.
Page 312 Disconnect the CO-ox cable (P50), and then remove the cable from the cable clamp. This cable is not connected when the CO-oximeter is not present. NOTE: k. Remove the AQC cable (P40) from the cable clamp and disconnect the AQC connector. Remove the cartridge interface assembly from the system.
Page 313: Replacing The Connector Block Assembly
Replacing the Connector Block Assembly Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. Tools and Supplies •...
Page 314 6. Ease the thermal cover over the plunger. a. Rotate the thermal cover 90° and slide it forward over the handle. Do not remove the connector block cover. The connector block CAUTION: cover is part of the connector block assembly. Newer models of the cartridge interface assembly have in-line NOTE: connectors and do not require using the pin extractor.
Page 315: Frame
9. Cut the cable ties holding the preheater, the main heater, and the block connector wires, which run along the rear of the cartridge interface frame. 10. Remove the cam shaft: a. Using the flat-blade screwdriver, remove the pinion gear from the end of the cam shaft.
Page 316 c. Slide the cam shaft to the left and pull the cam shaft out of the cartridge interface frame. Ensure that the springs are retained at the bottom of the block. 11. Pull the preheater, the main heater, and the connector block wires through the vertical slot in the cartridge block cover 12.
Page 317 h. Reinstall the two red wires to positions 18 and 19 and the two black wires to positions 20 and 21 in the outboard cable harness connector, and secure with a cable tie. 15. Reinstall the cartridge interface assembly. Refer to Installing the Rear Cover, Cartridge Interface Assembly, and Power Module Assembly on page 378.
Page 318: Removing The Automaticqc Cartridge
Removing the AutomaticQC Cartridge Use this procedure to remove the AutomaticQC cartridge from the system when the system has no power and the cartridge is still installed. Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices.
Page 319 b. Insert the long flat-blade screwdriver between the cartridge and the side of the system and lift the tab to release the cartridge. If the cartridge does not release from the system, push the cartridge NOTE: into the system to fully engage the anchors on the cartridge and lift the tab again.
Page 320: Replacing The Automaticqc Frame Assembly
• Phillips screwdriver, #1 1. Before disconnecting power, remove the AutomaticQC cartridge. Refer to Section 3 in the Rapidpoint 400 Series Operator’s Manual. If the system does not have power, and the cartridge is still installed, NOTE: refer to Removing the AutomaticQC Cartridge on page 318.
Page 321 a. Loosen the four captive screws securing the AutomaticQC latch assembly. Do not remove the screws. 1 AQC latch assembly 2 Captive screws (4) 3 Cable to the AQC frame assembly b. Remove the copper AutomaticQC clip from between the AutomaticQC frame assembly and the base wall.
Page 322 6. Remove the AutomaticQC frame assembly: a. Remove the two thread-forming screws and washers from the AutomaticQC frame assembly. b. Pull the AutomaticQC frame assembly away from the wall interface and lift it out of the system. c. Disconnect the cable from the AutomaticQC frame assembly to the outboard cable harness.
Page 323: Replacing The Diskette Drive Assembly
Replacing the Diskette Drive Assembly Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. Tools and Supplies •...
Page 324 b. Remove the 6-32 x 1/4 long screw securing the diskette drive connector clamp to the rear of the system base. c. Remove two Phillips-head screws at the top and bottom of the diskette drive connector clamp. 1 Diskette drive cable 2 Screw at top of diskette drive connector clamp 2 Screw at bottom of diskette drive connector clamp d.
Page 325 e. Slide diskette drive out through the slot. When inserting the new diskette drive, the 100-pin display cable CAUTION: must be located beneath the diskette drive bracket or the display will not pivot correctly when adjusted. Do not cross-thread the screws that secure the diskette drive CAUTION: bracket to the interface wall.
Page 326: Replacing The Display/Printer Assembly
Replacing the Display/Printer Assembly Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. Remove the diskette drive from the interface wall before removing NOTE: the display module.
Page 327 5. Loosen the two screws in the hinge brackets at the base of the display. When reassembling, secure the display by pulling the hinge bracket NOTE: forward and torquing screws to 6-inch lb. 6. Remove the diskette drive. Refer to Replacing the Diskette Drive Assembly on page 323.
Page 328 The display cable fits tightly in the slot. NOTE: 10. Remove the plastic grommet from the display cable slot. 11. Carefully pull the display cable and display cable plug through the slot in the interface wall. Retain the cable plug. 12.
Page 329 c. With the spring pawl positioned in the slot, use a flat-blade screwdriver to press the spring pawl down, toward the front of the system, and hold it down while inserting the display support through the slot until it locks into place. 1 Flat-blade screwdriver holds the spring pawl in place 2 Spring pawl down toward the front of the system 3 Display support...
Page 330: Replacing The Paper Cover
Replacing the Paper Cover Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. Tools and Supplies • Phillips screwdriver, #1 •...
Page 331 6. Carefully lower the display until the hinge for the paper cover is exposed. 7. Lift the paper cover off the hinge. 8. Install the new paper cover. 9. Reinstall the display support: Ensure that the spring pawl is positioned forward in the slot. If CAUTION: the spring pawl is incorrectly positioned when the display support is inserted, the display support will jam.
Page 332 10. Replace the rear cover. Refer to Installing the Rear Cover, Cartridge Interface Assembly, and Power Module Assembly on page 378. Rev. C...
Page 333: Replacing The Door Lock Module
Replacing the Door Lock Module Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. Tools and Supplies •...
Page 334: Replacing The Hard Drive
Replacing the Hard Drive Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. Tools and Supplies • Allen wrench, 5/64 •...
Page 335 b. Using the Allen wrench, pull on the hard drive while loosening the four shoulder screws at the rear of the power module frame until the hard drive is removed. Do not remove the screws. Always assemble the hard drive cable to the hard drive before NOTE: mounting the hard drive to the power module frame.
Page 336 7. Complete the installation of the system: a. Perform the emergency calibration of the touch screen during start up. Refer to Emergency Calibration of the Touch Screen in Calibrations. b. Enter the data on the Service Data screen. c. Restore the setup data. d.
Page 337: Replacing The Power Supply Module
Replacing the Power Supply Module Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. Tools and Supplies •...
Page 338 e. Lift the power supply module up and out of the power module frame. 1 DC power harness 2 Cable at J1 3 Plug to fan 4 Rear interconnect board cable 5 Cable at J3 6 Cable at J2 7 Screws under frame (4) 4.
Page 339: Replacing The Fan
Replacing the Fan Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. Tools and Supplies • Phillips screwdriver, #1 1.
Page 340: Replacing The Power Entry Module With Switch
Replacing the Power Entry Module With Switch Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. Tools and Supplies •...
Page 341 4. Remove the grounding tag. 1 Power entry module with switch 2 Rear interconnect board 3 Rear interconnect cable 4 DC power harness 5. Remove the rear interconnect board. Refer to Removing the Rear Interconnect Board on page 343. 6. Remove the conductive tape from the sides of the power entry module. 7.
Page 342 c. Attach conductive tape to each side. d. Reconnect the power entry module to the power supply. e. Reconnect the grounding tag. 9. Install the rear interconnect board. Rev. C...
Page 343: Replacing The Rear Interconnect Board
Replacing the Rear Interconnect Board Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. Tools and Supplies •...
Page 344 3. Disconnect the patch cord from the in-line coupler on the rear interconnect board. 1 Patch cord 2 In-line coupler 3 Rear interconnect board 4 Rear interconnect cable 4. Remove the rear interconnect board: The rear interconnect cable is soldered to the board. NOTE: a.
Page 345: Replacing The Pump Roller Cages
Replacing the Pump Roller Cages Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. Tools and Supplies •...
Page 346 4. Remove the pump motor on the right-hand side as viewed from the front (opposite side to the cartridge release lever): a. Remove the four thread-forming screws from the motor mount. Rev. C...
Page 347 b. Pry the pump roller cage free of the motor shaft while pulling the motor toward you. c. Remove the second pump roller cage by prying it free of the motor shaft. 5. Install the new pump roller cages: a. Slide the roller cage onto the shaft of the motor housing with the flat of the cage towards the flat of the housing.
Page 348 When reinstalling the cartridge interface assembly, do not bump the NOTE: spring plate and locking tabs on the pump housing or the spring plate can pop off and interfere with system operation. 7. Reassemble in the reverse order. Refer to Replacing the Cartridge Interface Assembly on page 309 and Installing the Rear Cover, Cartridge Interface Assembly, and Power Module Assembly on page 378.
Page 349: Replacing The Pump Motors
Replacing the Pump Motors Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. Tools and Supplies • small flat-blade screwdriver •...
Page 350 b. Using the pin extractor, disconnect the motor wires from the outboard cable harness D-connector. 5. Remove the motor. Do not reverse the motors when removing or replacing them or the new system will not function correctly. Rev. C...
Page 351 a. Remove the four thread-forming screws from the motor mount. Rev. C Replacing Components 351...
Page 352 b. Pry the pump roller cage free of the motor shaft while pulling the motor toward you. Do not reverse the motors when removing or replacing them or the new system will not function correctly. Observe precautions for handling electrostatic-sensitive CAUTION: devices.
Page 353 c. Replace the four screws. d. Route the motor wires over the top of the motor and using the small flat-blade screwdriver, connect it to the outboard cable harness. Ensure that the wires are not located in any pinch points of the motor.
Page 354: Replacing The Wash/Waste Switch
Replacing the Wash/Waste Switch Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. Tools and Supplies • small flat-blade screwdriver 1.
Page 355 a. Loosen the two screws securing the wash/waste switch to the rear of the interface wall. Do not remove the screws. b. From the front of the system push the wash/waste switch assembly towards the back, and from the side push it towards the center of the system and remove from the rear of the system.
Page 356: Replacing The Fiber Bundle Assembly
Replacing the Fiber Bundle Assembly Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Tools and Supplies • Phillips screwdriver, #1 1. Turn the system off and disconnect all the external cables from the back of the system. 2.
Page 357 c. Slide the fiber bundle (terminal A) through the thermal baffle access hole and discard. When reconnecting the fiber bundle, ensure that the fiber CAUTION: bundle bottoms out in the connector to avoid erroneous optics readings. When installing a new fiber bundle assembly, keep the protective NOTE: caps on the ends until making connections as damage to the defusing material can result in erroneous optics readings.
Page 358: Replacing The Neon Board Assembly
Replacing the Neon Board Assembly Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Tools and Supplies • Phillips screwdriver, #1 1. Turn the system off and disconnect all the external cables from the back of the system. 2.
Page 359 c. Using a Phillips screwdriver, remove the four Phillips screws securing the neon board assembly and retain. d. Remove the neon board assembly. 4. Install the new neon board assembly with the four screws. 5. Reconnect the fiber bundle to the neon board assembly and secure with the spring clip.
Page 360: Replacing The Illumination Housing Assembly
Replacing the Illumination Housing Assembly Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Tools and Supplies • Phillips screwdriver, #1 1. Turn the system off and disconnect all the external cables from the back of the system. 2.
Page 361 c. Remove the illumination housing assembly. 4. Install the new illumination housing assembly using the two screws. When reconnecting the fiber bundle, ensure that the fiber CAUTION: bundle bottoms out in the connector to avoid erroneous optics readings. 5. Reconnect the fiber bundle to the illumination housing assembly. 6.
Page 362: Replacing The Polychromator Module
Replacing the Polychromator Module Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Tools and Supplies • Phillips screwdriver, #1 • small flat-blade screwdriver • hex driver 1. Turn the system off and disconnect all the external cables from the back of the system.
Page 363 Handle the fiber bundle with care being careful not to damage CAUTION: the defusing material at each end of the cable as this can result in erroneous optics readings. b. Pass the polychromator fiber bundle through the thermal baffle access hole. c.
Page 364 c. Pass the fiber bundle through the thermal baffle access hole. d. Carefully connect the polychromator fiber bundle to the sample chamber interface assembly. 6. Check that the fiber bundle is not bunched or crimped. 7. Reassemble in the reverse order. Refer to Installing the Rear Cover, Cartridge Interface Assembly, and Power Module Assembly on page 378.
Page 365: Replacing The Sample Chamber Interface Assembly
Replacing the Sample Chamber Interface Assembly Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Tools and Supplies • Phillips screwdriver, #1 • small flat-blade screwdriver 1. Turn the system off and disconnect all the external cables from the back of the system.
Page 366 Handle the fiber bundles with care being careful not to damage CAUTION: the defusing material at each end of the cable as this can result in erroneous optics readings. b. Reconnect the polychromator fiber bundle and fiber bundle to the sample chamber interface assembly.
Page 367: Replacing The Main Board
Replacing the Main Board Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. Tools and Supplies • Phillips screwdriver #1 1.
Page 368 7. Remove the two screws from the standoffs on the Main Interconnect board. 8. Remove the three screws on the Main board: two at the top and one in the bottom center of the board. 9. Pivot the Main board toward you while sliding the board out of the card guides.
Page 369 14. Reconnect the cables to the Main board. 15. Install the new Main board: a. Insert the Main board into the card guides and firmly press it down while sliding into position. b. Push the card guides back into position. c.
Page 370: Replacing The Uip Board
Replacing the UIP Board Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. When removing the UIP board and the Main Interconnect board as NOTE: a unit, remove the three screws from the back of the Main board.
Page 371 4. Remove the three screws securing the UIP board to the standoffs. 5. Remove the UIP board from the Main Interconnect board. 6. Install the new UIP board. 7. Reconnect all the cables. 8. Reassemble in the reverse order. Refer to Installing the Rear Cover, Cartridge Interface Assembly, and Power Module Assembly on page 378.
Page 372: Replacing The Main Interconnect Board
Replacing the Main Interconnect Board Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. When removing the UIP board and the Main Interconnect board as NOTE: a unit, remove the three screws from the back of the Main board.
Page 373 4. Disconnect the following cables from the UIP board: • UIP display cable • UIP utility cable • Diskette drive • UIP LPT1/comm cable • UIP comm1/inboard cable 5. Remove the three screws securing the UIP board to the standoffs. 6.
Page 374 8. Remove the Main Interconnect board. 9. Install the new Main Interconnect board and reinstall the two screws. 10. Reinstall the UIP board and the three screws. 11. Reconnect the cables. 12. Reinstall the polychromator: a. Reconnect the ribbon cable to at J7 on the Main board and lock the connector, note the orientation key.
Page 375: Removing The Rear Cover And Power Module Assembly
Removing the Rear Cover and Power Module Assembly Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. Remove all cartridges prior to shutting down the system if you are NOTE: also replacing assemblies that require removing the cartridge interface...
Page 376 b. Slide the rear cover up and off the system. 4. Remove the power module assembly from the base: When replacing the display module, slide the power module NOTE: assembly toward you until you can access the display cable. It is not necessary to completely remove the power module assembly.
Page 377 Remove the fiber bundles (terminal C) from the illumination housing assembly. 5. Remove the power module assembly. 6. If removing the cartridge interface assembly, refer to Replacing the Cartridge Interface Assembly on page 309. 7. Refer to Installing the Rear Cover, Cartridge Interface Assembly, and Power Module Assembly on page 378 for reassembly instructions.
Page 378: Installing The Rear Cover, Cartridge Interface Assembly, And Power Module Assembly
Installing the Rear Cover, Cartridge Interface Assembly, and Power Module Assembly Refer to Biohazards and Warnings. BIOHAZARD: Electrical shock hazard. Refer to Biohazards and Warnings. Observe precautions for handling electrostatic-sensitive CAUTION: devices. Use an antistatic mat and wrist strap when handling PC boards. Refer to the figures in Removing the Rear Cover and Power Module Assembly on page 375 while performing this procedure.
Page 379 If you are reinstalling the . . . Then . . . h. Reconnect the sample chamber interface assembly. Position the wires for the connect block and heater in the slot on the side of the sample chamber interface assembly. i.
Page 380 Rev. C...
Page 381: Spare Parts
Spare Parts Spare Parts Listing Rev. C Spare Parts 381...
Page 382 Rev. C...
Page 383: Spare Parts Listing
Spare Parts Listing This sections contains the recommended spare list and part numbers for ordering supplies. Rapidpoint 400 Series Spares Kit (Part Number 112688, Article Number 02625995) Service Part Bayer Article Service Number Number Description Code 122521 03168350 Air Filter (pack of 2)
Page 384 Service Part Bayer Article Service Number Number Description Code 122563 05644265 Filter Carrier 122534 04469001 Fuses (pack of 2) 122535 02354045 Hard Disk Drive Assembly (RP400) 04020470 04020470 Hard Disk Drive Assembly (RP405) 128570 03019908 Magnifying Flashlight (Torch) 122527 09340910 Paper Cover 126787 00792177...
Page 385 Service Part Bayer Article Service Number Number Description Code 131530 00149266 CO-ox Sample Chamber Interface Assembly 131527 01908624 CO-ox Fiber Bundle Assembly 131744 09250113 Verification Gauge 131745 07295535 Measurement Cartridge Simulator (400/405) 131609 04729860 Pawl Flipper Kit * N = non-repairable part †...
Page 386 Rev. C...
Page 387: Biohazards And Warnings
Biohazards and Warnings This appendix describes the precautions required when handling biohazardous materials. It defines electrical warning statements that are found throughout this manual. It explains the seriousness of the hazard and the action(s) to take to avoid these conditions. Protecting Yourself from Biohazards This information summarizes the established guidelines for handling laboratory biohazards.
Page 388 • Wear gloves while servicing parts of the instrument that have contact with body fluids such as serum, plasma, urine, or whole blood. • Wash your hands before going from a contaminated area to a noncontaminated area, or when you remove or change gloves. •...
Page 389: Protecting Yourself From Electrical Shock Hazards
Protecting Yourself from Electrical Shock Hazards This section summarizes the guidelines to follow when performing service activities in environments where electrical shock can occur. The summary is based on the established guidelines for electrical hazards developed by the American National Standards Institute (ANSI), ANSI Z535.4, Product Safety Signs and Labels, and the NCCLS standard on power requirements for clinical laboratories.
Page 390: References
References 1. Centers for Disease Control. 1988. Update: Universal precautions for prevention of transmission of human immunodeficiency virus, hepatitis B virus and other bloodborne pathogens in healthcare settings. MMWR, 37:377-382, 387, 388. 2. National Committee for Clinical Laboratory Standards. Protection of laboratory workers from instrument biohazards and infectious disease transmitted by blood, body fluids, and tissue;...
Page 391: Installing And Relocating The Rapidpoint 400 Series System
Installing and Relocating the Rapidpoint 400 Series System This appendix contains procedures that describe how to install the Rapidpoint 400 series system for the first time and how to relocate the system. When installing two or more new Rapidpoint 400 series systems to...
Page 392 4. Install a new roll of printer paper: Refer to Replacing the Printer Paper in Section 3 in the Rapidpoint 400 Series Operator’s Manual, if required. a. Grasp the latch on top of the touch screen and move the screen forward to expose the printer compartment.
Page 393 11. Install the measurement and wash/waste cartridges: Refer to Replacing the Measurement and Wash/Waste Cartridges in Section 3 in the Rapidpoint 400 Series Operator’s Manual, if required. a. Open the door. b. Lift up the measurement cartridge latch. c. Insert the measurement cartridge.
Page 394: Installing The Automaticqc Cartridge
13. Analyze quality control samples as required by your institution’s quality control protocol before analyzing patient samples. Installing the AutomaticQC Cartridge Use this procedure to install an AutomaticQC cartridge on your Rapidpoint 400 series system for the first time. Material: • AutomaticQC cartridge 1.
Page 395 Remove the yellow card from under the lever. Be sure the lever locks in place. NOTE: c. Push down on the lever firmly, near the raised dots, to close and lock the lever in the cartridge. Rev. C Installing and Relocating the Rapidpoint 400 Series System 395...
Page 396: Relocating The System
7. Define the schedule for AutomaticQC analysis as described in Selecting AutomaticQC Analysis Options in Section 6 in the Rapidpoint 400 Series Operator’s Manual. Relocating the System Use this procedure to move the system for use in another area. If you plan...
Page 397: Shipping Or Storing The System
7. To restore power to the system, connect the power cord to the electrical outlet and turn on the power switch. 8. After the Rapidpoint 400 series system title screen appears, the Wait screen displays the time remaining until you can use the system. The Analysis screen appears when the system is ready to use.
Page 398 Clean and disinfect any areas that may be contaminated from spills NOTE: around the measurement and wash/waste cartridges. Refer to Cleaning and Disinfecting the Exterior Surfaces in the Rapidpoint 400 Series Operator’s Manual. 5. Remove the measurement and wash/waste cartridges and dispose of them according to the institution’s protocol for disposal of...
Page 399 9. Empty the ampule breaker if present. 10. Push the display fully back toward the system. 11. The system is ready for storage or packing. Rev. C Installing and Relocating the Rapidpoint 400 Series System 399...
Page 400 Rev. C...
Page 401: Connecting To A Computer System
10Base-T connection, you can connect the systems via this network. • You can connect the systems using a serial (RS-232) connection. Both methods allow you to connect the Rapidpoint 400 series system to a single Rapidlink workstation or to a Rapidlink network workstation. Using a CompleNet Network Connection CompleNet is Bayer Diagnostics proprietary protocol that allows real-time communication between a 400 series system and a Rapidlink workstation.
Page 402: Entering Ip Addresses
Network mask for the institution’s network 2. If prompted, enter your password, the service password, or the password of the day. 3. Select the communication settings at the Rapidpoint 400 series system: a. If prompted, enter your password, the service password, or the password of the day.
Page 403: Using Dhcp
If you want to change the name for the Rapidpoint 400 series system, touch Rapidpoint 400 Enter the name for the Rapidpoint 400 series system and touch the button. Continue Touch Enter IP Address k. Enter the IP addresses for the Rapidpoint 400 series system, the default router port, and the network mask.
Page 404 Configure g. The Configure CompleNet screen appears. The default name (RP and the system serial number) appears in the name field. h. If you want to change the name for the Rapidpoint 400 series system, touch Rapidpoint 400 Enter the name for the Rapidpoint 400 series system and touch the button.
Page 405: Using A Serial (Rs-232) Connection
Connect the 25-pin connector on the cable to one of the ports on the Rapidlink workstation. 6. Reconnect the power cord of the Rapidpoint 400 series system to the electrical outlet and turn the power switch on. After the Rapidpoint 400 series system title screen appears, the Wait screen displays the time remaining until you can use the system.
Page 406 The Wait screen appears while the system tests the connection between the systems. 12. Refer to the Rapidlink Supervisor’s Manual to complete any additional setup that may be necessary to operate the Rapidpoint 400 series system with the Rapidlink program. Rev. C...
Page 407: Connecting To A Laboratory Information System
Rapidpoint 400 series system. b. Connect the other connector on the cable to the LIS. 6. Reconnect the power cord of the Rapidpoint 400 series system to the electrical outlet and turn the power switch on.
Page 408 Continue The Wait screen appears while the system tests the connection between the Rapidpoint 400 series system and the LIS. If an error message appears, refer to System Messages in Troubleshooting. 9. Complete any setup at the LIS that may be required to communicate with the Rapidpoint 400 series system.
Page 409: Connecting The Bar Code Scanner
5. Turn the power switch on. After the Rapidpoint 400 series system title screen appears, the Wait screen displays the time remaining until you can use the system. The Analysis screen appears when the system is ready to use.
Page 410 7. Refer to Selecting Bar Code Options in Section 6 in the Rapidpoint 400 Series Operator’s Manual to define the bar code scanner settings for the Rapidpoint 400 series system. 8. Store the bar code scanner in its holder when the scanner is not in use.
Page 411: Swapping Out A Rapidpoint 400 Series System
Swapping Out a Rapidpoint 400 Series System This appendix describes the procedure you need to follow when replacing a Rapidpoint 400 series system, if swapping out is the preferred method of service. To perform this procedure, you will need three (3) blank NOTE: preformatted, 1.44 MB, 3.5-inch diskettes.
Page 412 Sample Totals c. Touch Service Data d. Enter the service password. e. Write down the required information. 5. Capture and record the Rapidpoint 400 series system IP address from the Rapidlink system: a. At the Rapidlink workstation, select Setup b. Select tab.
Page 413: System
Select Edit System Setup e. Write down the Rapidpoint 400 series system IP address or name displayed in the lower left field. 6. Generate Trace Log and Sensor Data diskettes: a. At the Rapidpoint 400 series system, touch the button.
Page 414: Installing The New Rapidpoint 400 Series System
12. Wipe the exterior surfaces of the Rapidpoint 400 series system with a 10% bleach solution (0.5% sodium hypochlorite). Installing the New Rapidpoint 400 Series System 1. Unpack the shipping box and remove any packaging materials from the system. 2. Place the system on a bench top or other level work surface.
Page 415: Restore Setup And Correct The Date And Time
10. Change the date and time and then touch the button. Continue 11. Leave the Rapidpoint 400 series system on the Setup screen and continue on to Rapidlink Setup. After the Rapidpoint Setup is restored, the Rapidlink system must NOTE: be set up to communicate with the Rapidpoint 400 series system.
Page 416: Setting Up Rapidqc Complete In The Rapidlink Database
Select from the Communication Mode options. CompleNet k. Enter the IP address for the Rapidpoint 400 series system you copied in step 2e in Removing the Current Rapidpoint 400 Series System. Check the Auto Save Settings that the customer had previously chosen for the original Rapidpoint 400 series system.
Page 417: Setting Up Rapidqc Hct In The Rapidlink System
11. Repeat step 10 for both levels of RapidQC Hct. 12. After all QC information is entered, select Save Finishing the Rapidpoint Setup 1. At the Rapidpoint 400 series system, enter the Rapidpoint 400 IP address: a. Touch Printer and Devices b.
Page 418 Service Data d. Enter the service password. e. Enter the required information. 6. Repackage the original Rapidpoint 400 series system in the new Rapidpoint 400 series system’s packaging. 7. Attach the return shipment paperwork, included with the swapout system and ship accordingly.
Page 419: Rapidpoint 400 Series Cartridge Usage
Rapidpoint 400 Series Cartridge Usage Overview There are two modes of operation for the Rapidpoint 400 series system: • FOR DEMONSTRATION ONLY mode The FOR DEMONSTRATION ONLY mode supports demonstration cartridges only. • USER mode The USER mode supports both measurement and simulator cartridges.
Page 420: Verifying Modes Of Operation
This enables the system electronics to read a special code on the IDEE ROM and to select the correct installation software. In order to access the USER mode, the Rapidpoint 400 series CAUTION: system must have power applied with no cartridges in place. When the system does not detect the presence of an IDEE ROM, the USER mode software is installed.
Page 421: Setting The Rapidpoint 400 Series System To The For Demonstration Only Mode
• DO NOT leave a cartridge on an instrument after it was removed to perform diagnostics testing with the simulator cartridge. Setting the Rapidpoint 400 Series System to the FOR DEMONSTRATION ONLY Mode RULE: The system must have power applied with the demonstration cartridge in place.
Page 422 7. The software loads. This takes a few minutes, then the system performs a short, simulated initialization and the clock begins to count down from 20:00 for about 1 minute. The touch screen displays the Selections screen along with the message FOR DEMONSTRATION ONLY.
Page 423: What Can Go Wrong
There is no IDEE write capability in the FOR DEMONSTRATION ONLY mode. Setting the Rapidpoint 400 Series System to the USER Mode The system must have power applied with no cartridges in place. RULE: There is no way to directly access the USER mode from the FOR DEMONSTRATION ONLY mode.
Page 424 3. A yellow dialog box appears and indicates that the measurement cartridge needs to be replaced. 4. Touch Continue 5. Touch on the screen. Replace Cartridge Status The door opens. If you are unsure which mode the system is in, close the door with no cartridges in place.
Page 425: What Can Go Wrong
Diagnostics 1. Enter the service password or the password of the day to access the Diagnostics screen. Refer to Diagnostics in the Rapidpoint 400 Series Service Manual for complete information on the use of simulator cartridges when diagnosing system problems.
Page 426 Rev. C...
Page 427: About Rapidpoint 400 Series Calibrations
(patient or QC) is used in conjunction with the slope and the offset to calculate analyte concentration. Calibration Types There are three types of calibrations run on the Rapidpoint 400 series system: 1-point, 2-point, and full 2-point. A 1-point calibration (offsets for all analytes, except pO , and glucose): •...
Page 428: Retrospective Calibration (Retrocal)
• The system measures three calibrators (Wash, 200 Cal, and Zero Cal) for all sensors.The system measures the drift and calculates the mathematical slope and the offset for all analytes. A 2-point calibration takes 3 minutes and 55 seconds (3:55) to complete. A full 2-point calibration (slope and offsets for all analytes): •...
Page 429: Interruptible And Uninterruptible Calibrations
If an interruptible cal enters the wash out sequence, then the STAT button disappears because there is no faster way to interrupt or stop the calibration. Rev. C About Rapidpoint 400 Series Calibrations 429...
Page 430: Uninterruptible Calibrations
22 minute initialization (init). When a new cartridge is placed correctly on the Rapidpoint 400 series system, the system performs an electronic check, initializes the luer valve on the cartridge, and primes the reagents.
Page 431: Initialization Calibration Timeline
2-point calibrations every 2 hours, and a full 2-point calibration every 8 hours begins. On Rapidpoint 405 systems, all 2-point calibrations are replaced by NOTE: full calibrations for the first 24 hours. Rev. C About Rapidpoint 400 Series Calibrations 431...
Page 432 Rev. C...
Page 433: Rapidlink System
This procedure is for remote access setup of a previously installed Rapidlink system being connected to a 2.1 version of the Rapidpoint 400 series system. The 2.1 version of the Rapidpoint 400 series system uses Windows NT as an operating system. This configuration does not require or use an FTP server.
Page 434: Installing And Configuring Remote Access Setup (Ras)
Installing and Configuring Remote Access Setup (RAS) Ensure that the modem is connected and turned on before NOTE: beginning this procedure. 1. From the Windows NT desktop, log on as Administrator. 2. From the Windows NT desktop Start menu, select and then Settings select...
Page 435: Configuring Ras To Start Automatically
19. Select twice. 20. Select and then select Continue If either NetBEUI or TCP/IP options had to be checked in step 11, NOTE: the system may copy more files from the NT CD at this time. 21. Select the tab and then select Bindings Remote Access Server Service The NetBEUI and WINS Client protocol entries appear.
Page 436: Adding Upload And Download Directories
• The Download directory is for future use. This Download directory will be used by the Rapidpoint 400 series system in order to get files. (Such as upgrades to the 400). Previously, both the Upload and the Download directories were under the \\inetpub\ftproot directory.
Page 437 The following steps refer to the D: drive, but the drive may differ for each PC: 1. Use the Windows NT Explorer to create a directory D:\Rapidpoint. 2. Create the directory. D:\Rapidpoint\Upload 3. Create the directory. D:\Rapidpoint\Download 4. Set up the Permissions using the following the steps for each directory: a.
Page 438 Rev. C...
Page 439: Index
Index Symbols AQC Connector is Open message, 177 - - - - - symbol, 162 AQC cover, part number, 383 - - - - - ? symbol, 162 AQC frame assembly, - - - - - symbol, 162 illustrations, 275 Numerics part number, 383 100 pin cable, drawing, 138...
Page 440 preamp module, 135 UIP COM1/inboard, 137 bar code scanner, connecting, 409 UIP display, 136 bar code, UIP utility, 137 port, 30 cable harness, outboard, quality, 172 drawing, 130 scanning technique, 172 cable interconnect diagram, 129 bar codes, troubleshooting, 169 cables, base model, DC power harness, part circuit descriptions, 68 –...
Page 441 cartridge handle assembly, main board, 83 illustration, 284 main interconnect board, 100 part number, 383 multiplexer board interface, 98 cartridge housing (peri pump) spring multiplexer board, 101 kit, part number, 383 real-time processor (RTP), 83 cartridge initialization (init), UIP main interconnect board ISA cartridge interface assembly, interface, 92 illustrations, 281 –...
Page 442 connector block assembly, sample chamber interface, 294 part number, 383 CO-ox neon board assembly, replacing, 313 mechanical description, 57 connector block, illustration, 284 part number, 384 connector/UIP board, main CO-ox OMZ heater board, circuit assembly, location, 273 description, 110 contact board, circuit description, 69 CO-ox polychromator module, part number, 384 cooling fan,...
Page 443 D40 Wash Not Detected message, 201 D.C. power harness, D41 No AQC Material Detected drawing, 131 message, 202 wire run list, 131 D60 Communications Error D2 Excessive Drift, message, 204 Hct message, 181 D70 Optics Error, pO2, pCO2, pH, Na+, K+, Ca++, 2 message, 205 Cl-, Glu message, 181 3, 4, 7, 11 message, 205...
Page 444 diagrams. See system diagrams. door switch assembly, part number, 383 directories, adding upload and download, 436 door switch, location, 268 disinfecting, 398 download directories, adding, 436 diskette drive cable, dualopto board, circuit description, 82 drawing and wire run list, 132 location, 271 diskette drive, electrical warnings, 389...
Page 445 Hard 384 access setup (RAS), 434 hard disk drive assembly, part installing and relocating the number, 384 Rapidpoint 400 series system, 391 hard drive cable, drawing, 133 installing, hard drive, a new Rapidpoint 400 system, 414 location, 292 rear cover, cartridge interface Rev.
Page 446 LIS. See laboratory information assembly, 378 system connection. the AutomaticQC cartridge, 394 the Rapidpoint 400 series M Cartridge Expired message, 216 system, 391 M Cartridge Not Valid message, 216 Insufficient Sample Volume message, 216 M valve test function, 230...
Page 447 pawl, 262 illumination housing assembly, 57 PCBs and cables, 272 measurement components, 56 polychromator, 269 measurement system, 55 rubber feet, 263 neon board assembly, 57 system frame (rear view), 261 polychromator module, 60 UIP board with cables, 273 replaceable halogen lamp, wash/waste switch, 263 sample chamber interface parts list, 278...
Page 448 USER, 419 part numbers, verifying, 420 air filter, 383 multiplexer board interface, circuit ampule breaker, 383 description, 98 AQC cover, 383 multiplexer board, circuit AQC frame assembly, 383 description, 101 AQC latch assembly, 383 AQC simulator, 383 cartridge handle assembly, 383 neon board assembly, cartridge housing (peri pump) illustration, 296...
Page 449 measurement cartridge patient samples, result symbols, 22 simulator, 385 Pawl filpper kit, paper cover, 384 part number, 385 paper spindle, 384 pawl, patch cord assembly, 383 location, 262 pawl flipper kit, 385 mechanical description, 54 PCBs, PCBs, main interconnect, 384 and cables, main assembly, main, 384 location, 272...
Page 450 position detector system, 34, 47 sample printer, example, 234 See also detectors. sample sensor, example, 233 potassium, unexpected results, 166 sample temperature, example, 233 power entry module with switch, temperature definitions, 235 illustration, 289 printer, part number, 384 test function, 230 replacing, 340 testing the, 233 power loss, recovering from, 256...
Page 451 Rapidlink, shutdown button, 422 setting up RapidQC Complete, 416 replaceable halogen lamp, mechanical description, 57 setting up RapidQC Hct, 417 replacing Rapidpoint 400 cartridge usage, 419 the AutomaticQC cartridge, 168 Rapidpoint 400 spares kit, 383 the measurement cartridge, 167 Rapidpoint setup, finishing, 417 replacing components, 299 –...
Page 452 UIP board, 370 sample chamber test, 255 wash/waste switch, 354 sample devices, 33 replacing components. See also sample entry, mechanical specific component names. description, 33 reports, sample measurement printed report, 232 no results, 164 sample port, replacing, 303 patient sample result symbols, 22 sample printer report, 234 printing diagnostics, 231 sample pump test function, 230...
Page 453 serial (RS-232) connection, 405 spring plate, location, 283 serial port, 30 status screen, cartridge, using, 420 service setup information, 393 storing, setting up, cartridges, 32 RapidQC Complete in the the system, 397 Rapidlink database, 416 SulfHb > 1.5% message, 220 RapidQC Hct in the Rapidlink swapping out a Rapidpoint 400 system, 417...
Page 454 AQC Cartridge Expired, 177 Glu, pO2, 186 AQC Cartridge Not Valid, 177 pCO2, pH, Na+, K+, Ca++, Cl-, Hct, 186 AQC Connector is Open, 177 D40 Wash Not Detected, 201 AQC Pending, 177 D41 No AQC Material Bubbles in the Sample, 178 Detected, 202 Cal Not Done, 179 D60 Communications Error, 204...
Page 455 System Error. Please wait., 220 swapping out a Rapidpoint 400, 411 System Error. Turn the power switch off., 221 system, shipping or storing, 397 System requires operator attention., 221 tables, Temp Not Ready, 222 initialization calibration Temp Out of Range, 223 timeline, 431 Temp Warning, 225 target button, calibrating, 147...
Page 456 The language cannot be selected . . . message, 226 u symbol, 163 The system detected an obstruction UIP board with cables, location, 273 and cannot complete analysis. UIP board, replacing, 370 message, 227 UIP COM1/inboard cable, The system did not detect a sample. drawing, 137 Remove the sample device if UIP display cable, drawing, 136...
Page 457 the cartridge status screen, 420 warnings, the Rapidpoint 400 cartridge, 419 biohazards, 387 electrical, 389 wash pump test, 230 valve positions, wash/waste cartridge, AQC, depleted, 160 position 1, 248 expired, 160 position 2, 249 wash/waste cartridge, mechanical valve, description, 41 AQC test function, 230 wash/waste switch, AQC valve alignment (minimum...
Page 458 Rev. C...

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