Bayer HealthCare RapidPoint 400 Series Manuals

Manuals and User Guides for Bayer HealthCare RapidPoint 400 Series. We have 1 Bayer HealthCare RapidPoint 400 Series manual available for free PDF download: Service Manual

Bayer HealthCare RapidPoint 400 Series Service Manual

Bayer HealthCare RapidPoint 400 Series Service Manual (458 pages)

Brand: Bayer HealthCare | Category: Measuring Instruments | Size: 11 MB

Table of Contents

Mechanical Descriptions 2

3
- Service Manual
  1
- D33 Valve Error
  2
- D38 Temp Error
  2
  - Table of Contents
    3
  - Communications
    6
- D70 Optics Error
  7
  - Calibration
    8
    
    Troubleshooting
    8
- D70 Optics Error
  9
  - System Error. Please Wait
    11
  - This Password Is about to Expire
    11
    
    Diagnostics
    12
  - This Password Is Expired
    12
  - Main Assembly Illustrations
    13
- D35 Electronics Error
  14
  - Assembly, and Power Module Assembly
    15
    
    Rapidpoint
    16
    
    System
    17
- Preface
  19
- Mechanical Descriptions
  23
  - Touch Screen
    24
  - Overview
    25
  - The Base Model
    26
  - Measurement Cartridge
    31
    
    Measurement Cartridge Fluidics
    33
    
    Sample Entry
    33
    
    Sliding Valve
    33
    
    Reagent System
    35
    
    Tubing
    35
    
    Sensor Module
    36
    
    Kcl Reservoir
    40
  - Wash/Waste Cartridge
    41
  - Cartridge Interface Module
    43
  - Automaticqc Cartridge
    46
    
    Automaticqc Cartridge Fluidic Components
    47
    
    Automaticqc Cartridge Interface
    49
    
    Electronic Components
    51
    
    Mechanical Components
    51
  - Pumps
    52
  - The Pumps
    52
  - Display
    53
    
    Display Module
    53
    
    Liquid Crystal Display
    53
    
    Touch Screen
    53
    
    Display Board
    54
    
    Display Support
    54
    
    Printer
    54
    
    The Printer
    54
  - CO-Oximeter Components
    55
    
    CO-Ox Measurement Components
    56
    
    Illumination Housing Assembly
    57
    
    Neon Board Assembly
    57
    
    Fiber Bundle Assembly
    58
    
    Sample Chamber Interface Assembly
    58
    
    Co-Ox Sample Chamber
    60
    
    Polychromator Module
    60
- Electronic System Overview
  63
  - Circuit Description
    63
    
    (Front)
    64
  - Overview
    67
  - Electronic System
    68
  - The Rapidpoint 400 Series
    68
- Contact PC Board
  69
  - Digital Signals
    69
    
    Digital Input Signals
    69
    
    Digital Output Signals
    69
    
    Analog and Other Input Signals
    70
    
    Analog and Other Output Signals
    72
  - Circuit Description
    74
    
    Amperometric Circuits
    74
    
    Hematocrit/Fluid Detector Circuits
    75
    
    Potentiometric Circuits
    75
- Display PC Board
  77
  - Digital Signals
    77
    
    Digital Input Signals
    77
    
    Digital Output Signals
    78
  - Analog Signals
    79
    
    Analog and Other Input Signals
    79
    
    Analog and Other Output Signals
    80
  - Circuit Description
    80
    
    Microcontroller and Peripheral Circuitry
    80
    
    DC-DC Converter Circuit
    81
    
    LCD Backlight Inverter Circuit
    81
    
    Touch Screen Switches
    81
- Dualopto PC Board
  82
  - Sensor Circuit
    82
- Main PC Board
  83
- Data Acquisition System (DAS) Front End Circuitry
  85
- UIP Main Interconnect Board ISA Interface
  92
  - Digital Input Signals
    92
  - Digital Output Signals
    92
  - Digital Bi-Directional Signals
    93
- UIP COM1 Interface
  94
  - Digital Input Signals
    94
  - Digital Output Signals
    94
- UIP COM2/LPT1 Interface
  95
  - Digital Input Signals
    95
  - Digital Output Signals
    95
- Flat Panel Interface
  96
  - Digital Output Signals
    96
  - UIP Utility Interface
    96
  - Display Board Interface
    97
    
    Digital Input Signals
    97
    
    Digital Output Signals
    97
  - Multiplexer Board Interface
    98
    
    Digital Input Signals
    98
    
    Digital Output Signals
    98
    
    Analog and Other Output Signals
    99
- Main Interconnect PC Board
  100
  - ISA Connectors
    100
- Multiplexer PC Board
  101
  - Digital Signals
    102
    
    Digital Input Signals
    102
    
    Digital Output Signals
    102
  - Analog Signals
    103
    
    Analog and Other Input Signals
    103
    
    Analog and Other Output Signals
    104
  - Circuit Descriptions
    105
    
    Amperometric Isolation Circuits
    105
    
    Digital Control Circuit
    106
    
    Programmable Gain Amplifier Circuitry
    106
    
    Temperature Circuits
    106
- User Interface Processor PC Board
  107
  - Miscellaneous Functions
    108
    
    Battery
    108
    
    Keyboard Controller
    108
    
    Miscellaneous Function Connector
    108
  - Peripheral Interfaces
    109
    
    Floppy Disk Controller
    109
    
    Parallel Port
    109
    
    Serial Ports
    109
  - Co-Oximeter OMZ Heater PC Board
    110
    
    Analog and Other Input Signals
    111
    
    Analog and Other Output Signals
    111
    
    Analog Signals
    111
- System Diagrams and Cable Drawings
  113
  - System Diagrams
    115
  - Cable Drawings
    130
- Calibrations
  141
  - Emergency Calibration
    141
  - Calibrating the System
    143
  - Calibrating the Touch Screen
    145
  - Emergency Calibration of the Touch Screen
    147
- Troubleshooting
  149
  - Analysis
    149
    
    Bar Codes
    149
    
    Button and Parameter Status
    149
  - System Error. Turn the Power
    151
  - System Requires Operator Attention
    151
  - Temp Warning
    151
  - The Language Cannot be Selected
    151
  - Troubleshooting 151
    151
  - This Password Is about to Expire
    152
  - Uncorrected
    152
  - W Cartridge Expired
    152
    
    Diagnostics
    152
  - Unrecoverable System Error
    152
  - Lamp Calibration Test
    153
  - Lamp On/Off Test
    153
  - Troubleshooting Problems
    155
    
    Button and Parameter Status
    155
    
    Symbols on Screens and Reports
    162
    
    No Results on Screens and Reports
    164
  - Selecting
    165
  - Unexpected Sodium and Potassium Results
    166
  - Replacing the Measurement Cartridge
    167
  - Replacing the Automaticqc Cartridge
    168
  - Bar Codes
    169
    
    Bar Code Quality
    172
    
    Resetting the Bar Code Scanner
    172
    
    Scanning Technique
    172
  - Printer
    173
  - Touch Screen
    174
  - Communication
    175
- Viewing the Events Log
  176
- System Messages
  177
  - AQC Cartridge Expired
    177
  - AQC Cartridge Not Valid
    177
  - AQC Connector Is Open
    177
  - AQC Pending
    177
  - Additional Cal Required
    177
  - Additional Wash Required
    178
  - Analysis Is Turned off by a Remote Computer
    178
  - Bubbles in the Sample. the System Cannot Complete Analysis. Touch Continue to Begin the Sequence to Clear the System. Replace the Sample Port When Prompted
    178
  - Cal Overdue
    179
  - Cal Not Done
    179
  - Cal Pending
    179
  - Coox Chamber Temp Error
    179
  - Coox Sample Temp out of Range
    180
  - D2 Excessive Drift Qualifiers: Ph, Po2
    181
  - D2 Excessive Drift: Hct
    181
- D2 Excessive Drift: Thb
  182
- K+, Ca++, Cl-, Glu
  184
- D3 Slope Error: Hct
  184
- D3 Slope Error: Thb
  185
- Ca++, Cl-, Hct
  186
- D4 Offset Error: Glu, Po2
  186
- D21 Processing Error
  188
- D23 Reagent Error: 1-8 or
  189
- D23 Reagent Error
  189
- D24 AQC Material Error
  192
  - D33 Valve Error: 1
    193
- D33 Valve Error: 2
  194
- D35 Electronics Error
  196
- D38 Temp Error: 1
  198
- D39 Obstruction
  200
- D40 Wash Not Detected
  201
- D41 no AQC Material Detected
  202
- D60 Communications Error
  204
- D70 Optics Error
  205
- D73 Coox Chamber Position Error
  209
- D75 Lamp Failure
  210
- D76 Coox Electronics Error
  211
- D77 Coox Temperature Error
  212
- Door Error
  214
- Excessive Bubbles in Coox Sample
  214
- Incorrect M Cartridge
  215
- Installation Error. Unable to Complete the Installation. Try Again
  215
- Insufficient Sample Volume. the System
  216
- Cannot Complete Analysis. Touch Continue
  216
- Replace the Sample Port When Prompted
  216
- M Cartridge Expired
  216
- M Cartridge Not Valid
  216
  - Insufficient Sample Volume
    216
- No AQC Cartridge
  217
- No M Cartridge
  217
- No Paper in Printer
  218
- No W Cartridge
  219
- Out of Reporting Range
  219
- QC Lot Not Defined
  219
- QC Material Expired
  219
- Question Result
  219
- Required QC Due
  220
- Sensors Unavailable for QC
  220
- Sulfhb > 1.5
  220
- System Error. Please Wait. the System Is Trying to Recover from the Error
  220
- System Error. Turn the Power Switch off
  221
- Wait 10 Seconds then Turn the Switch on
  221
- System Requires Operator Attention
  221
  - Switch off
    221
- Temp Not Ready
  222
- Temp out of Range
  223
  - Temp out of Range
    224
- Temp Warning
  225
- The Language Cannot be Selected Because the Current Version Is Not Installed. Install the Latest Language Version to Select the Language
  226
- Replace the Sample Port When Prompted
  227
- The System DID Not Detect a Sample. Remove the Sample Device if Present and Touch Continue . Replace the Sample Port When Prompted
  227
  - The System Detected an
    227
  - The System DID Not Detect a
    227
    
    Port When Prompted
    227
- This Password Is about to Expire. Renew the Password before Access to the System Is Denied
  228
- Diagnostics
  230
  - M Valve Function
    230
  - Printing Diagnostic Reports
    231
  - Lamp On/Off
    231
  - Testing the Printer
    233
    
    Definitions for a Printed Temperature Report
    235
  - Testing the Measurement Valve in Diagnostics
    235
  - Testing the Automaticqc Cartridge Valve in Diagnostics
    237
  - Testing the Pumps
    238
  - Using the Measurement Cartridge Simulator
    240
    
    Testing the Measurement Channels
    240
    
    Testing the Pump Flow
    242
    
    Tools Required
    242
  - Testing the Measurement Cartridge Valve Alignment
    244
  - Using the Automaticqc Cartridge Simulator
    246
    
    Testing the Valve Alignment
    247
    
    Testing the IDEE ROM and Cartridge Connector Switch
    251
  - Lamp Calibration Test
    252
  - Wavelength Calibration Test
    253
  - Lamp On/Off Test
    254
  - Sample Chamber Test
    255
  - Shutting down the System
    256
    
    Recovering from a Power Loss
    256
  - Shutting down the
    256
- Illustrated Parts Lists
  259
  - Main Assembly Illustrations
    261
  - Handle
    261
  - Display Bracket
    264
  - Door Switch
    265
  - Front Door
    267
  - ESD Ground Strap
    269
  - Diskette Drive (Side)
    270
  - Diskette Drive Cable Shield
    271
  - AQC Latch Assembly Front
    276
  - AQC Latch Assembly Rear
    276
  - Main Assembly Parts List
    278
  - Cartridge Interface Assembly Illustrations
    281
  - Cartridge Interface Assembly Parts List
    286
  - Power Module Assembly Illustrations
    287
  - Power Module Assembly Parts List
    293
  - CO-Ox Module Components Illustrations
    294
  - Sample Chamber
    294
- Replacing Components
  299
  - Replacing the Sample Port
    303
  - Replacing the Fuses
    306
  - Replacing the CO-Ox Lamp
    308
  - Replacing the Cartridge Interface Assembly
    309
- Replacing the Connector Block Assembly
  313
  - Frame
    315
- Removing the Automaticqc Cartridge
  318
- Replacing the Automaticqc Frame Assembly
  320
- Replacing the Diskette Drive Assembly
  323
- Replacing the Display/Printer Assembly
  326
- Replacing the Paper Cover
  330
- Replacing the Door Lock Module
  333
- Replacing the Hard Drive
  334
- Replacing the Power Supply Module
  337
- Replacing the Fan
  339
- Replacing the Power Entry Module with Switch
  340
- Replacing the Rear Interconnect Board
  343
- Replacing the Pump Roller Cages
  345
- Replacing the Pump Motors
  349
- Replacing the Wash/Waste Switch
  354
- Replacing the Fiber Bundle Assembly
  356
- Replacing the Neon Board Assembly
  358
- Replacing the Illumination Housing Assembly
  360
- Replacing the Polychromator Module
  362
- Replacing the Sample Chamber Interface Assembly
  365
- Replacing the Main Board
  367
- Replacing the UIP Board
  370
- Replacing the Main Interconnect Board
  372
- Removing the Rear Cover and Power Module Assembly
  375
- Installing the Rear Cover, Cartridge Interface Assembly, and Power Module Assembly
  378
- Spare Parts
  381
  - Spare Parts Listing
    383
- Biohazards and Warnings
  387
  - Protecting Yourself from Biohazards
    387
  - Protecting Yourself from Electrical Shock Hazards
    389
    
    References
    390
- Installing and Relocating the Rapidpoint 400 Series System
  391
  - Installing the System
    391
  - Calibrating the
    391
  - Installing the Automaticqc Cartridge
    394
  - Relocating the System
    396
  - Shipping or Storing the System
    397
- Connecting to a Computer System
  401
  - Connecting to a Rapidlink System
    401
    
    Using a Complenet Network Connection
    401
    
    Entering IP Addresses
    402
  - IP Address
    402
    
    Using DHCP
    403
    
    Using a Serial (RS-232) Connection
    405
    
    Connecting to a Laboratory Information System
    407
- Connecting the Bar Code Scanner
  409
- Swapping out a Rapidpoint 400 Series System
  411
- Rapidpoint 400 Series Cartridge Usage
  419
  - Overview
    419
  - USER Mode
    419
    
    Verifying Modes of Operation
    420
    
    Setting the
    421
    
    Setting the Rapidpoint 400 Series System to the for DEMONSTRATION ONLY Mode
    421
    
    Setting the Rapidpoint 400 Series System to the USER Mode
    423
    
    What Can Go Wrong
    423
    
    Using Simulator Cartridges in the USER Mode
    425
    
    What Can Go Wrong
    425
- Calibration Types
  427
- About Rapidpoint 400 Series Calibrations
  427
- Retrospective Calibration (Retrocal)
  428
  - Interruptible and Uninterruptible Calibrations
    429
- Calibration Schedule
  429
  - Uninterruptible Calibrations
    430
- Cartridge Initialization (Init)
  430
  - Initialization Calibration Timeline
    431
- Rapidlink System
  433
  - Installing and Configuring Remote Access Setup (RAS)
    434
- Configuring RAS to Start Automatically
  435
- Adding Upload and Download Directories
  436
- Index
  439
System Requires Operator Attention

455

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