Chrysler 2005 Crossfire SRT6 Service Manual page 3425

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MANUAL - SERVICE INFORMATION
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 355
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 356
DIAGNOSIS AND TESTING
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 360
SPECIFICATIONS
SPECIFICATIONS - GEAR RATIOS
SPECIFICATIONS
SPECIFICATIONS - FLUID CAPACITY
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . 365
FLUID
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 367
STANDARD PROCEDURE
STANDARD PROCEDURE - FLUID DRAIN
AND FILL . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
STANDARD PROCEDURE - CHECKING
FLUID LEVEL . . . . . . . . . . . . . . . . . . . . . . . . 367
BACKUP LAMP SWITCH
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 369
OUTPUT FLANGE SEAL
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 371
DETENT PLUG
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 373
INPUT SHAFT SEAL
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 374
MANUAL - SERVICE INFORMATION
DESCRIPTION
The manual transmission is a fully synchronized two-shaft transmission with six forward gears and one reverse gear.
The 6th gear is used to save fuel and reduce engine speed. The manual transmission is equipped with a conven-
tional dry clutch with automatic wear adjuster which is operated by a central clutch operator. The transmission is
maintenance-free and has a permanent oil fill. A precise and light shift with short shifting travels is achieved by the
following measures:
• Transmission of the shift lever movement to the transmission by the shift rod and control cable
• Central shift shaft supported on needle bearings
• Multiple-cone synchronization in 1st, 2nd, 3rd and 4th gear
• Fully-synchronized reverse gear
MANUAL - SERVICE INFORMATION
TABLE OF CONTENTS
. . . . . . . . . . . . . . . 356
. . . . . . . 363
. . . . . . . . . . . . . . . . . . . . 364
. . . . . 364
MANUAL - SERVICE INFORMATION 21 - 355
page
TRANSMISSION FRONT SECTION
DISASSEMBLY
ASSEMBLY
REAR SECTION HOUSING
DISASSEMBLY
ASSEMBLY
REVERSE SHAFT
DESCRIPTION
GEARTRAIN HOUSING
DISASSEMBLY
ASSEMBLY
MAINSHAFT W/INPUT SHAFT
DESCRIPTION
DISASSEMBLY
ASSEMBLY
COUNTERSHAFT
DISASSEMBLY
ASSEMBLY
SYNCHRONIZER
DESCRIPTION
ASSEMBLY
GEAR SHIFT LEVER HANDLE
REMOVAL
INSTALLATION
REVERSE LOCKOUT CABLE
DESCRIPTION
STANDARD PROCEDURE - REVERSE
LOCKOUT CABLE ADJUSTMENT . . . . . . . . . 406
SHIFT MECHANISM
DESCRIPTION
REMOVAL
INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . 375
. . . . . . . . . . . . . . . . . . . . . . . . . . . 375
. . . . . . . . . . . . . . . . . . . . . . . . 376
. . . . . . . . . . . . . . . . . . . . . . . . . . . 376
. . . . . . . . . . . . . . . . . . . . . . . . 377
. . . . . . . . . . . . . . . . . . . . . . . . 377
. . . . . . . . . . . . . . . . . . . . . . . . . . . 379
. . . . . . . . . . . . . . . . . . . . . . . . 383
. . . . . . . . . . . . . . . . . . . . . . . . 383
. . . . . . . . . . . . . . . . . . . . . . . . . . . 390
. . . . . . . . . . . . . . . . . . . . . . . . 397
. . . . . . . . . . . . . . . . . . . . . . . . . . . 401
. . . . . . . . . . . . . . . . . . . . . . . . 404
. . . . . . . . . . . . . . . . . . . . . . . . . . . 405
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 405
. . . . . . . . . . . . . . . . . . . . . . . . 406
. . . . . . . . . . . . . . . . . . . . . . . . 406
. . . . . . . . . . . . . . . . . . . . . . . . 412
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 412
. . . . . . . . . . . . . . . . . . . . . . . . 414
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