Honda 2004 Odyssey Service Manual page 1160

40. Insert the end of the circlip (A) into the hole (B) of
the rack stop (C). Turn the rack stop
counterclockwise until the circlip is fully seated in
the rack stop.
A
B
41. Apply grease to the bearing (A) in the gearbox
housing, and install the valve body unit (B) and
gasket (C) by engaging the gears. Note the valve
body unit installation position (direction of line
connections). Then loosely install the two flange
bolts.
A
E
42. Install the nut (D) onto the pinion shaft end, and
tighten to specified torque.
43. Install the plug end (F) onto the gearbox housing
and tighten it to the specified torque. After
tightening, use a drift to stake the plug shoulder (E)
against the grearbox housing.
44. Tighten the flange bolts to the specified torque.
C
B
18 N·m
(1.8 kgf·m,
13 lbf·ft)
C
D
25 N·m
(2.5 kgf·m,
18 lbf·ft)
F
59 N·m
(6.0 kgf·m,
43 lbf·ft)
45. Before installing the cylinder lines, coat the new
O-rings with power steering fluid, then install the
lines.
Note these items during reassembly:
• Thoroughly clean the joints of the cylinder lines.
The joints must be free of foreign material.
• Install the cylinder lines by tightening the flare
nuts by hand first, then tighten the flare nuts to
the specified torque.
13 N·m (1.3 kgf·m, 9.4 lbf·ft)
46. Grease the sliding surface of the rack guide (A) with
multipurpose grease, and install it onto the
gearbox housing.
B
D
47. Apply new sealant to around the first three threads
of the rack guide screw (B), then install the spring
(C), rack guide screw and locknut (D).
48. Adjust the rack guide screw (see page 17-29). After
adjusting, check that the rack moves smoothly by
sliding it right and left.
A
C
(cont'd)
17-41