Honda 2004 Odyssey Service Manual page 1084

12. Lubricate the following parts with ATF:
• Splines of the mainshaft 3rd gear and secondary
shaft idler gear.
• Threads of the mainshaft and secondary shaft.
• Threads of the old mainshaft and secondary shaft
locknuts.
• Old conical spring washer.
13. Install the mainshaft 3rd gear (A) and the old
conical spring washer (B) on the mainshaft (C).
Tighten the old locknut (D) to seat the 3rd gear to
226 N·m (23.0 kgf·m, 166 lbf·ft).
NOTE: Use a torque wrench to tighten the locknut.
Do not use an impact wrench.
E
D
A
C
14. Install the secondary shaft idler gear (E) and the old
conical spring washer (F) on the secondary shaft
(G). Tighten the old locknut (H) to seat the
secondary shaft idler gear to 226 N·m (23.0 kgf·m,
166 lbf·ft).
NOTE:
• Use a torque wrench to tighten the locknut. Do
not use an impact wrench.
• Secondary shaft locknut has left-hand threads.
15. Remove the old locknuts and old conical spring
washers from the mainshaft and secondary shaft.
H
F
B
G
16. If the 3rd gear axial clearance is out of standard
(measured in step 7), measure the difference of the
31 x 63.5 mm splined washer, and select the
appropriate splined washer from the table.
SPLINED WASHER, 31 x 63.5 mm
Mark Part Number
A 90520-P7W-000
B 90521-P7W-000
C 90522-P7W-000
D 90523-P7W-000
17. Install the thrust needle bearing (A), needle bearing
(B), 3rd gear (C), thrust needle bearing (D), and 31 x
63.5 mm splined washer (E) on the countershaft (F).
18. Wrap the shaft splines with tape to prevent O-ring
damage, then install new O-rings (G).
19. Remove the tape, then install the 3rd clutch
assembly (H), and old conical spring washer (I).
Tighten the old locknut (J) to 226 N·m (23.0 kgf·m,
166 lbf·ft).
NOTE: Use a torque wrench to tighten the locknut.
Do not use an impact wrench.
J
I
H
G
E
D
C
F
Difference
3.503 mm (0.1379 in.)
3.490 mm (0.1374 in.)
3.477 mm (0.1369 in.)
3.464 mm (0.1364 in.)
B
A
(cont'd)
14-471