Honda 2004 Odyssey Service Manual page 1063

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Shafts and Clutches
Secondary Shaft Clearance Inspection (cont'd)
6. Remove the 27 x 47 x 5 mm thrust washer from the
mainshaft.
7. Assemble the 1st/1st-hold/2nd clutch assembly (A),
37 x 55 mm thrust washer (B), thrust needle
bearing (C), needle bearings (D), 2nd gear (E),
thrust needle bearing (F), and 27 x 47 x 5 mm thrust
washer (removed from mainshaft) (G) on the
secondary shaft subassembly (H).
8. Set the dial indicator (I) on the 2nd gear (E).
B
14-450
G
F
E
D
C
B
A
H
E
I
9. Hold the 27 x 47 x 5 mm thrust washer (G) against
the clutch assembly (A), and measure the 2nd gear
axial clearance in at least three places while
moving the 2nd gear (E). Use the average as the
actual clearance.
Standard:
0.04 0.12 mm (0.002 0.005 in.)
E
G
A
10. If the measurement is out of standard, remove the
37 x 55 mm thrust washer and measure its
thickness.
11. Select and install a new thrust washer, then
recheck the clearance.
THRUST SHIM, 37 x 55 mm
No.
Part Number
1
90406-P0Z-000
2
90407-P0Z-000
3
90408-P0Z-000
4
90409-P0Z-000
5
90410-P0Z-000
6
90411-P0Z-000
7
90412-P0Z-000
12. Disassemble the shaft and gears.
13. Reinstall the 27 x 47 x 5 mm thrust washer on the
mainshaft.
I
Thickness
4.90 mm (0.193 in.)
4.95 mm (0.195 in.)
5.00 mm (0.197 in.)
5.05 mm (0.199 in.)
5.10 mm (0.201 in.)
5.15 mm (0.203 in.)
5.20 mm (0.205 in.)

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