Countershaft Disassembly, Inspection, And Reassembly - Honda 2004 Odyssey Service Manual

Shafts and Clutches

Countershaft Disassembly, Inspection, and Reassembly

1. Remove the locknut, and take off components down to the reverse selector hub.
REVERSE GEAR
NEEDLE BEARING
COUNTERSHAFT
2. Remove the reverse selector hub, 4th gear, and 1st gear (see page 14-445).
3. Check the bearing on the 3rd clutch for wear and rough movement. If the bearing is worn or damaged, replace it
(see page 14-447).
4. Inspect the thrust needle bearing and the needle bearing for galling and rough movement.
5. Check the splines for excessive wear and damage.
6. Check the shaft bearing surfaces for scoring and excessive wear.
7. Lubricate all parts with ATF, and reassemble the shafts and gears.
8. Install the distance collars, reverse selector hub, reverse selector, splined washer, and conical spring washer in
the direction shown.
14-444
2ND GEAR
5TH GEAR
NEEDLE BEARING
SNAP RING, 31 mm
COTTERS, 31 mm
LOCKNUT (FLANGE NUT)
Replace.
Left-hand threads
226 N·m (23.0 kgf·m, 166 lbf·ft) 0
167 N·m (17.0 kgf·m, 123 lbf·ft)
BALL BEARING
THRUST NEEDLE
BEARING
REVERSE
SELECTOR
REVERSE
SELECTOR HUB
DISTANCE COLLAR,
35 x 47 x 7.8 mm
DISTANCE COLLAR,
35 x 47 x 45.6 mm
4TH GEAR
1ST GEAR
CONICAL SPRING
WASHER
Replace.
3RD CLUTH
ASSEMBLY
O-RINGS
Replace.
SPLINED WASHER,
31 x 63.5 mm
Selective part
3RD GEAR
NEEDLE BEARING
THRUST NEEDLE
BEARING
PARK GEAR
TRANSMISSION
HOUSING BEARING