Subaru Legacy 2003 Service Manual page 2580

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6. Master Cylinder
A: REMOVAL
1) Thoroughly drain brake fluid from reservoir tank.
2) Remove snap pin, clevis pin and separate push
rod of master cylinder from clutch pedal.
( D )
( C )
(A) Clevis pin
(B) Snap pin
(C) Push rod
(D) Lock nut
3) Remove air cleaner case. (Non-Turbo model)
<Ref. to IN(H4SO)-6, REMOVAL, Air Cleaner
Case.>
4) Remove intercooler. (Turbo model) <Ref. to
IN(H4DOSTC)-13, REMOVAL, Intercooler.>
5) Remove clutch pipe from master cylinder.
6) Remove master cylinder with reservoir tank.
CAUTION:
Be extremely careful not to spill brake fluid.
Brake fluid spilt on the vehicle body will harm
the paint surface; wipe it off quickly if spilt.
( B )
(A) Master cylinder
(B) Clutch pipe
MASTER CYLINDER
( A )
( B )
CL-00042
( A )
CL-00152
B: INSTALLATION
1) Install master cylinder to body, and install clutch
pipe to master cylinder.
CAUTION:
Check that pipe is routed properly.
Tightening torque:
T1: 15 N·m (1.5 kgf-m, 10.8 ft-lb)
T2: 18 N·m (1.8 kgf-m, 13.0 ft-lb)
T2
2) Connect push rod of master cylinder to clutch
pedal, and install clevis pin and snap pin.
NOTE:
Apply grease to clevis pin.
( C )
(A) Clevis pin
(B) Snap pin
(C) Push rod
3) After bleeding air from system, ensure that
clutch operates properly.
<Ref. to CL-31, Clutch Fluid Air Bleeding.>
4) Install air cleaner case. (Non-Turbo model)
<Ref. to IN(H4SO)-6, INSTALLATION, Air Cleaner
Case.>
5) Install intercooler. (Turbo model)
<Ref. to IN(H4DOSTC)-14, INSTALLATION, Inter-
cooler.>
CL-27
CLUTCH SYSTEM
T1
CL-00153
( A )
( B )
CL-00045

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