Subaru Legacy 2003 Service Manual page 2513

MAIN SHAFT ASSEMBLY FOR SINGLE-RANGE
MANUAL TRANSMISSION AND DIFFERENTIAL
6) Using ST1 and ST2, install the 5th gear thrust
washer and 5th needle bearing race onto the rear
section of transmission main shaft.
NOTE:
• Do not apply pressure in excess of 10 kN (1 ton,
1.1 US ton, 1.0 Imp ton).
• Face thrust washer in the correct direction.
ST1 899714110 REMOVER
ST2 499877000 RACE 4-5 INSTALLER
(A) Face this surface to 5th gear side.
7) Install bearing onto synchro cone.
8) Install baulk ring and synchro cone onto 5th-Rev
sleeve and hub assembly using ST and a press.
NOTE:
• Do not apply pressure in excess of 10 kN (1 ton,
1.1 US ton, 1.0 Imp ton).
• Use new ball bearing.
• After press fitting, make sure synchro cone ro-
tates freely.
ST 499757002 INSTALLER
( A ) ( B )
(A) Baulk ring
(B) Synchro cone
(C) Ball bearing
( A )
MT-00195
ST
( C )
MT-00196
MT-72
9) Install synchro cone stopper and snap ring to
5th-Rev sleeve and hub assembly.
(A) Synchro cone stopper
(B) Snap ring
10) Install the rest parts to the rear section of trans-
mission main shaft.
NOTE:
Align groove in baulk ring with shifting insert.
( A ) ( B ) ( C )
(A) Needle bearing
(B) 5th drive gear
(C) Baulk ring
(D) 5th-Rev sleeve and hub ASSY
(E) Lock washer
(F) Lock nuts
11) Tighten lock nuts to the specified torque using
ST1 and ST2.
NOTE:
Secure lock nuts in two places after tightening.
ST1 499987003 SOCKET WRENCH
ST2 498937000 TRANSMISSION HOLDER
Tightening torque:
120 N·m (12.2 kgf-m, 88.2 ft-lb)
( B )
( A )
MT-00188
( D )
( E )
( F )
MT-00198