Subaru Legacy 2003 Service Manual page 2547

MANUAL TRANSMISSION AND DIFFERENTIAL
22.Shifter Fork and Rod
A: REMOVAL
1) Remove the manual transmission assembly
from vehicle. <Ref. to MT-32, REMOVAL, Manual
Transmission Assembly.>
2) Remove back-up light switch and neutral posi-
tion switch. <Ref. to MT-42, REMOVAL, Switches
and Harness.>
3) Remove transfer case with extension case as-
sembly. <Ref. to MT-47, REMOVAL, Transfer
Case and Extension Case Assembly.>
4) Remove transmission case. <Ref. to MT-59, RE-
MOVAL, Transmission Case.>
5) Removes drive pinion shaft assembly. <Ref. to
MT-87, REMOVAL, Drive Pinion Shaft Assembly.>
6) Remove main shaft assembly.
Single-range model:
<Ref. to MT-66, REMOVAL, Main Shaft Assembly
for Single-Range.>
Dual-range model:
<Ref. to MT-74, REMOVAL, Main Shaft Assembly
for Dual-Range.>
7) Remove differential assembly. <Ref. to MT-95,
REMOVAL, Front Differential Assembly.>
8) Drive out straight pin with ST, and 5th shifter
fork.
ST 398791700 STRAIGHT PIN REMOVER
( B ) ( A )
(A) Straight pin
(B) 5th shifter fork
9) Remove plugs, springs and checking balls.
SHIFTER FORK AND ROD
10) Drive out straight pin, and pull out 3-4 fork rod
and shifter fork.
NOTE:
When removing rod, keep other rods in neutral. Al-
so, when pulling out straight pin, remove it toward
the inside of the case so that it does not hit against
the case.
11) Drive out straight pin, and pull out 1-2 fork rod
and shifter fork.
12) Remove outer snap ring, and pull out reverse
shifter rod arm from reverse fork rod. Then take out
ball, spring and interlock plunger from rod.
And then remove rod.
NOTE:
When pulling out reverse shifter rod arm, be careful
not to let ball pop out of arm.
13) Remove reverse shifter lever.
B: INSTALLATION
1) Install reverse arm fork spring, ball and interlock
plunger to reverse fork rod arm. Insert reverse fork
rod into hole in reverse fork rod arm, and hold it with
MT-00309
outer snap ring using ST.
NOTE:
Apply grease to plunger to prevent it from falling.
ST 399411700
2) Position ball, spring and new gasket in reverse
shifter rod hole, on left side transmission case, and
tighten checking ball plug.
3) Install 1-2 fork rod into 1-2 shifter fork via the
hole on the rear of the transmission case.
4) Align the holes in rod and fork, and new drive
straight pin into these holes using ST.
NOTE:
• Set other rods to neutral.
• Make sure interlock plunger is on the 3-4 fork rod
side.
ST 398791700
MT-106
( C )
( A ) ( B )
(A) Straight pin
(B) 3-4 fork rod
(C) Shifter fork
ACCENT BALL INSTALLER
STRAIGHT PIN REMOVER
MT-00310