Subaru Legacy 2003 Service Manual page 2520

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13) Install the parts to the front section of transmis-
sion main shaft.
NOTE:
• Be careful not to damage the graded section of
transmission main shaft when installing needle
bearing.
• Face the grooved side toward input gear.
• Align high-low baulk ring's groove with shifting in-
sert.
( F )
( G )
( F )
(A) Ball
(B) Input low gear spacer
(C) Needle bearing
(D) Low input gear
(E) Friction damper
(F) High-low baulk ring
(G) Sleeve and hub ASSY
14) Install new snap ring to the rod section of trans-
mission main shaft using ST1 and ST2.
NOTE:
Select a suitable outer snap ring so that axial clear-
ance between snap ring and hub is held within
0.060 to 0.100 mm (0.0024 to 0.0039 in).
ST1 499757002
INSTALLER
ST2 499757001
SNAP RING GUIDE
Snap ring
Part No.
805025051
805025052
805025053
805025054
805025055
805025056
805025057
805025058
MAIN SHAFT ASSEMBLY FOR DUAL-RANGE
( A )
( B )
( C )
( D )
( E )
MT-00225
Thickness mm (in)
2.42 (0.0953)
2.47 (0.0972)
2.52 (0.0992)
2.57 (0.1012)
2.62 (0.1031)
2.67 (0.1051)
2.72 (0.1071)
2.37 (0.0933)
MANUAL TRANSMISSION AND DIFFERENTIAL
2. EXCEPT 2.0 L
1) Assemble when each sleeve and hub assembly
are disassembled.
NOTE:
Position open ends of spring 120° apart.
( C )
( B )
( A )
( D )
( K )
( L )
(A) High-low coupling sleeve
(B) Shifting insert
(C) High-low synchronizer spring
(D) High-low synchronizer hub
(E) Sleeve
(F) Insert key
(G) 3rd-4th synchronizer hub
(H) Sleeve
(I) Insert key
(J) 5th-Rev synchronizer hub
(K) High side
(L) Low side
(M) 3rd side
(N) 4th side
(O) 5th side
(P) Rev side
2) Install 3rd drive gear, inner baulk ring, outer
baulk ring, synchro cone sleeve and hub assembly
for 3rd needle bearing on transmission main shaft.
NOTE:
Align groove in baulk ring with shifting insert.
MT-79
( F )
( E )
( I )
( H )
( G )
( J )
( M )
( N )
( O )
( P )
( A )
( D ) ( E )
( B ) ( C )
( F )
MT-00217
MT-00200

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