Subaru Legacy 2003 Service Manual page 2529

MANUAL TRANSMISSION AND DIFFERENTIAL
8) Select one to three shims from the next table for
the value determined as described above and take
a shim thickness which is closest to the said value.
Drive pinion shim
Part No.
32295AA031
32295AA041
32295AA051
32295AA061
32295AA071
32295AA081
32295AA091
32295AA101
9) Install differential assembly. <Ref. to MT-95, IN-
STALLATION, Front Differential Assembly.>
10) Set transmission main shaft assembly and
drive pinion assembly in position. (So there is no
clearance between the two when moved all the way
to the front). Inspect suitable 1st — 2nd, 3rd — 4th
and 5th shifter fork so that coupling sleeve and re-
verse driven gear are positioned in the center of
their synchronizing mechanisms. <Ref. to MT-92,
INSPECTION, Drive Pinion Shaft Assembly.>
11) Install transmission case. <Ref. to MT-61, IN-
STALLATION, Transmission Case.>
12) Install transfer case with extension case as-
sembly. <Ref. to MT-47, INSTALLATION, Transfer
Case and Extension Case Assembly.>
13) Install the manual transmission assembly to ve-
hicle. <Ref. to MT-35, INSTALLATION, Manual
Transmission Assembly.>
C: DISASSEMBLY
NOTE:
Attach a cloth to the end of driven shaft (on the fric-
tional side of thrust needle bearing) during disas-
sembly or reassembly to prevent damage.
1) Straighten lock nut at staked portion. Remove
the lock nut using ST1, ST2 and ST3.
ST1 899884100 HOLDER
ST2 498427100 STOPPER
ST3 899988608 SOCKET WRENCH
DRIVE PINION SHAFT ASSEMBLY
Thickness mm (in)
0.150 (0.0059)
0.175 (0.0069)
0.200 (0.0079)
0.225 (0.0089)
0.250 (0.0098)
0.275 (0.0108)
0.300 (0.0118)
0.500 (0.0197)
ST1
ST2
ST3
MT-00244
2) Withdraw drive pinion from driven shaft.
Remove differential bevel gear sleeve, adjusting
washer No. 1, adjusting washer No. 2, thrust bear-
ing, needle bearing, drive pinion collar, needle
bearing and thrust bearing.
( F )
( G )
( H )
(A) Differential bevel gear sleeve
(B) Washer No. 1 (25 × 37.5 × t)
(C) Thrust bearing (25 × 37.5 × 3)
(D) Washer No. 2 (25 × 37.5 × 4)
(E) Needle bearing (25 × 30 × 20)
(F) Drive pinion collar
(G) Needle bearing (30 × 37 × 23)
(H) Thrust bearing (33 × 50 × 3)
3) Remove roller bearing and washer using ST and
press.
NOTE:
Do not reuse roller bearing.
ST 498077000
MT-88
( E )
( A )
( B )
( C )
( D )
MT-00245
REMOVER
ST
MT-00246