Subaru Legacy 2003 Service Manual page 2522

9) Install synchro cone stopper and snap ring to
5th-Rev sleeve and hub assembly.
(A) Synchro cone stopper
(B) Snap ring
10) Install the rest parts to the rear section of trans-
mission main shaft.
NOTE:
Align groove in baulk ring with shifting insert.
( A ) ( B ) ( C )
(A) Needle bearing
(B) 5th drive gear
(C) Baulk ring
(D) 5th-Rev sleeve and hub ASSY
(E) Lock washer
(F) Lock nuts
11) Tighten lock nuts to the specified torque using
ST1 and ST2.
NOTE:
Secure lock nuts in two places after tightening.
ST1 499987003 SOCKET WRENCH
ST2 498937000 TRANSMISSION HOLDER
Tightening torque:
120 N·m (12.2 kgf-m, 88.2 ft-lb)
12) Install needle bearing on main shaft.
MAIN SHAFT ASSEMBLY FOR DUAL-RANGE
( B )
( A )
MT-00188
( D )
( E )
( F )
MT-00198
MANUAL TRANSMISSION AND DIFFERENTIAL
13) Install the parts to the front section of transmis-
sion main shaft.
NOTE:
• Be careful not to damage the graded section of
transmission main shaft when installing needle
bearing.
• Face the grooved side toward input gear.
• Align high-low baulk ring's groove with shifting in-
sert.
( B )
(A) Sleeve and hub ASSY
(B) High-low baulk ring
(C) Friction dampe
(D) Low input gear
(E) Needle bearing
(F) Input low gear spacer
(G) Ball
14) Install new snap ring to the rod section of trans-
mission main shaft using ST1 and ST2.
NOTE:
Select a suitable outer snap ring so that axial clear-
ance between snap ring and hub is held within
0.060 to 0.100 mm (0.0024 to 0.0039 in).
ST1 499757002
ST2 499757001
Part No.
805025051
805025052
805025053
805025054
805025055
805025056
805025057
805025058
MT-81
( G )
( F )
( E )
( D )
( C )
( B )
( A )
MT-00216
INSTALLER
SNAP RING GUIDE
Snap ring
Thickness mm (in)
2.42 (0.0953)
2.47 (0.0972)
2.52 (0.0992)
2.57 (0.1012)
2.62 (0.1031)
2.67 (0.1051)
2.72 (0.1071)
2.37 (0.0933)