Input Shaft Disassembly And Assembly - Suzuki Liana RH413 Service Manual

5B-27 Manual Transmission/Transaxle:
11. Input shaft 4th gear

Input Shaft Disassembly and Assembly

Disassembly
1) Remove input shaft right bearing (2) from input shaft
(1) using bearing puller (3) and press.
2) Drive out 5th gear spacer (2), left bearing (3) and 4th
gear (4) all at once using puller (5) and hydraulic
press.
CAUTION
!
• To avoid gear tooth from being damaged,
support it at flat side of bearing puller.
• Stop press work in the middle way and
take out 5th gear bush to prevent it from
being compressed and then continue to
remove bearing with gear.
1. Input shaft
3) Take out 4th gear needle bearing and high speed
synchronizer ring.
22. 2nd gear synchronizer outer ring
4) Using special tool, remove circlip (1).
S3RH0A5206019
NOTE
For smooth removal of circlip, it is
recommended to correct tool tips to be flat.
Special tool
(A): 09900–06107
I4RH01520029-01
5) Drive out high speed synchronizer sleeve & hub
assembly (2) together with 3rd gear (3) by using
puller (4) and hydraulic press.
CAUTION
!
To avoid gear tooth from being damaged,
support it at flat side of bearing puller.
6) Take out 3rd gear needle bearing of resin cage type
I3RH0A520018-01
from input shaft.
7) Disassemble synchronizer sleeve & hub assembly.
Assembly
1) Clean all components thoroughly, inspect them for
any abnormality and replace with new ones as
necessary.
2) If synchronizer parts need to be repaired, check
clearance "a" between ring (2) and gear (1), each
chamfered tooth of gear, ring and sleeve, then
determine parts replacement.
Clearance "a" between synchronizer ring and
gear
Standard: 1.0 – 1.4 mm (0.039 – 0.055 in.)
Service limit: 0.5 mm (0.019 in.)
I2RH01520046-01
I2RH01520097-01
1. Input shaft