Transfer Assembly Inspection; Bevel Gear Tooth Contact Inspection - Suzuki Liana RH413 Service Manual

3C-15 Transfer:
9) Caulk transfer output flange nut (1).

Transfer Assembly Inspection

• Check each bearing for smooth rotation, wear or
discoloration
If found abnormal, replace.
• Check oil seal for leakage and its lip for excessive
hardness
If either is found, replace.
• Check transfer case for cracks.
• Check bevel pinion and bevel gears for wear or
cracks.
4) Bring painted part up and check contact pattern referring to the following chart. If contact pattern is not normal,
readjust or replace as necessary according to instruction in chart.
NOTE
• Be careful not to turn bevel gear more than one full revolution, for it will hinder accurate check.
• If bevel gear back lash and bevel pinion shims are adjusted properly, correct tooth contact should
be provided.
If correct tooth contact is not provided even when they are adjusted properly, however, there may be
an abnormal condition in worn tooth, transfer case or retainer. Check each component and replace
as necessary.

Bevel Gear Tooth Contact Inspection

1) After cleaning tooth surface of bevel gear (1), paint
them with gear marking compound evenly by using
1
brush or sponge etc.
NOTE
When applying red lead paste to teeth, be
sure to paint tooth surfaces uniformly. The
paste must not be too dry or too fluid.
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2) Install transfer output retainer assembly referring to
"Transfer Assembly Disassembly and Assembly".
3) Turn transfer output flange clockwise and
counterclockwise repeatedly, and remove transfer
output retainer assembly and bevel gear shims from
transfer sub-assembly.
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