Fifth Gear Disassembly And Assembly - Suzuki Liana RH413 Service Manual

5B-17 Manual Transmission/Transaxle:
9. Oil level / filler plug
: Apply sealant 99000-31260 to all around thread part of plug.
10. Oil drain plug
: Apply sealant 99000-31260 to all around thread part of plug.
11. VSS
12. Oil gutter bolt
: Apply thread lock 99000-32110 to all around thread part of bolt.
13. Left case plate bolt
: Apply thread lock 99000-32110 to all around thread part of bolt.
14. VSS bolt
15. Side cover bolts
16. Transaxle case bolts
17. 5th speed synchronizer ring
18. 5th speed synchronizer lever
19. 5th speed sleeve & hub
20. Circlip
21. Bearing set shim
22. Countershaft 5th gear

Fifth Gear Disassembly and Assembly

Disassembly
1) Remove 9 bolts and take off transaxle side cover.
CAUTION
!
Care should be taken not to distort side cover
when it is removed from left case.
2) Using special tool, remove circlip (1).
Special tool
: 09900–06107
3) Remove shift fork shaft bolt (2).
4) Remove gear shift fork (3) and 5th gear all together.
Use gear puller for removal if spline fitting of hub is
tight.
3
2
1
31. Washer
32. Reverse idler gear
33. Reverse shaft bolt
34. Washer
35. Side bearing retainer
36. O-ring
37. Oil seal
38. Outer race
39. Side bearing retainer bolts
40. Shim
41. Oil gutter
: Tightening torque
: Do not reuse.
: Apply transaxle oil.
5) Unfasten caulking of countershaft nut (2), install
S3RH0A5206014
input shaft 5th gear (1) and special tool to stop
rotation of shafts, and then remove countershaft nut
(2).
Special tool
(A): 09927–76060
6) Remove input shaft 5th gear, needle bearing of
separated steel cage type and then countershaft 5th
gear (1). Gear puller (2) would be necessary if spline
fitting of countershaft 5th gear is tight.
I4RH01520015-01
: Apply thread lock cement 99000-32110 to thread part of bolt.
: Apply SUZUKI SUPER GREASE A
99000-25010 to Oil seal lip.
1
(A)
2
I4RH01520016-01
I4RH01520017-01