Master Cylinder Assembly Removal And Installation - Suzuki Liana RH413 Service Manual

4A-16 Brake Control System and Diagnosis:
Installation
1) When using new grommets, lubricate them with the
same fluid as the one to fill reservoir with. Then
press-fit grommets to master cylinder. Grommets
must be seated in place.
2) Install reservoir (1) to master cylinder with pin (2).
NOTE
When inserting pin, drive till both of its ends
at the right and left of reservoir become the
same length.
3) Connect fluid level switch coupler on reservoir.
4) Fill reservoir with special fluid.
5) Upon completion of installation, check for fluid
leakage.
Master Cylinder Assembly Removal and
Installation
Removal
1) Clean outside of master cylinder.
2) Drain brake fluid in reservoir.
3) Disconnect fluid level switch coupler (1) on reservoir.
4) Disconnect brake pipes (2) connected to master
cylinder.
CAUTION
!
Do not allow brake fluid to get on painted
surfaces. Painted surfaces will be damaged
by brake fluid, flush it with water immediately
if any fluid is spilled.
5) [For RH steering vehicle]
Remove air cleaner outlet hose.
6) Remove master cylinder fixing nuts (3).
I2RH01410022-01
7) Remove master cylinder.
Installation
S3RH0A4106012
1) Install new master cylinder O-ring.
2) Install master cylinder to booster and tighten master
cylinder fixing nuts (3) to specified torque.
Tightening torque
Master cylinder fixing nut (a): 13 N·m (1.3 kgf-
m, 9.5 lb-ft)
3) Connect brake pipe to master cylinder and tighten
flare nuts (2) to specified torque.
Tightening torque
Brake pipe flare nut (b): 16 N·m (1.6 kgf-m, 11.5
lb-ft)
I3RH0A410023-01