Locating Spring Inspection; Input Shaft Assembly Disassembly And Reassembly - Suzuki GRAND VITARA 2005 Service Manual

24) Clean mating surfaces of both reverse idle gear case
(1) and rear case (2), and uniformly apply sealant to
reverse idle gear case as shown in figure by such
amount that its section is 1.5 mm (0.059 in.) in
diameter, and then mate it with rear case.
"A": Sealant 99000–31110 (SUZUKI Bond
No.1215)
25) Install reverse idle gear case to rear case with new
bolts. Tighten No.1 bolts (3) and No.2 bolts (4) to
specified torque.
Tightening torque
Reverse idle gear case No.1 bolt and No.2 bolt
(a): 26 N·m (2.6 kgf-m, 19.0 lb-ft)
1
"A"
26) Apply grease to select guide pins (1), and then install
select guide pins, select return low speed spring
(short) (2) and select return 5th & reverse spring
(long) (3). Apply sealant to select return bolts, and
then tighten bolts (4) to specified torque.
"A": Grease 99000–25010 (SUZUKI Super
Grease A)
"B": Sealant 99000–31110 (SUZUKI Bond
No.1215)
Tightening torque
Select return bolt (a): 25 N·m (2.5 kgf-m, 18.0 lb-
ft)
4, "B", (a)
3
1, "A"
3, (a)
2
3, (a)
1
4, (a)
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2
4, "B", (a)
1, "A"
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Manual Transmission/Transaxle:
27) Install buck up light switch (1), new washer and pin
to front case (2) referring to "Back Up Light Switch
Removal and Installation: ".
28) Install clutch operating cylinder assembly to
transmission front case referring to "Clutch
Operating Cylinder Assembly Removal and
Installation: in Section 5C".

Locating Spring Inspection

Check locating springs for deterioration and replace with
new ones if necessary.
Locating spring free length
Standard: 44.6 mm (1.756 in.)
Service limit: 40.1 mm (1.579 in.)
Input Shaft Assembly Disassembly and
Reassembly
Disassembly
1) Remove input shaft circlip from input shaft using
snap ring pliers.
2) Remove input shaft bearing (1) from input shaft (2)
using bearing puller and hydraulic press.
5B-22
1
2
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S5JB0B5206021
S5JB0B5206031
2
1
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