Transfer Assembly Inspection; Gear Tooth Surface Contact Inspection - Suzuki Liana RH413 Service Manual

5B-47 Manual Transmission/Transaxle:
3) Drive in No.3 bearing (1) by using special tool and
hammer.
Special tool
(A): 09913–80113

Gear Tooth Surface Contact Inspection

Upon completion of assembly, apply red lead paste to tooth surface of drive bevel gear and turn it by hand to check its
contact with drive bevel pinion. Adjust if check result is not satisfactory.
NOTE
Apply red lead paste all around bevel gear but not so much as to become sticky.
Tooth surface contact
Correct
Poor shim
adjustment
(A)
1
I3RH0A520046-01
Both forward and reverse contacts should occur a little
toward inside from the center.
I3RH0A520073-01
Forward contact occurs toward outside and reverse
contact toward inside from the center and both at higher
position. In such case, bevel pinion shim is too thin.
Correction:
Adjust shim thickness by increasing it.
I3RH0A520074-01
Forward contact occurs toward inside and reverse
contact toward outside from the center and both at lower
position. In such case, bevel pinion shim is too thick.
Correction:
Adjust shim thickness by reducing it.
I3RH0A520075-01

Transfer Assembly Inspection

• Check each bearing for smooth rotation, wear or
discoloration.
If found abnormal, replace.
• Check oil seal for leakage and its lip for excessive
hardness.
If either is found, replace.
• Check transfer case for cracks.
• Check bevel pinion and bevel gears for wear or
cracks.
Possible cause and correction
S3RH0A5206029
S3RH0A5206030