Countershaft Disassembly And Assembly - Suzuki Liana RH413 Service Manual

5B-29 Manual Transmission/Transaxle:
8) Install circlip (1), needle bearing of resin cage type
(2), apply oil to bearing, then install synchronizer ring
(3) and 4th gear (4).
CAUTION
!
Confirm that circlip (1) is installed in groove
securely.
5. Input shaft
9) Press-fit left bearing (2) by using special tool and
hammer.
Special tool
(A): 09913–80113
10) Using the same special tool at step 9), drive in 5th
gear spacer (1).
CAUTION
!
To prevent 5th gear spacer (1) from being
distorted because of excessive compression,
do not press-fit it with left bearing (2) at once.

Countershaft Disassembly and Assembly

Disassembly
1) Drive out left bearing cone (2) with 4th gear (3) by
using puller (4) and hydraulic press.
CAUTION
!
• Use puller and hydraulic press that will
bear at least 5 ton (11,000 lb) safely.
• To avoid tooth damage, support 4th gear
(3) at flat side of puller.
I2RH01520052-01
2) Apply puller (5) to 2nd gear (4) and drive out 3rd &
4th gear spacer (2) and 3rd gear (3) together with
2nd gear by using hydraulic press. Needle bearing
would come out with 2nd gear.
CAUTION
!
• If compression exceeds 5 ton (11,000 lb),
release compression once, reset puller
support and then continue press work
again.
• To avoid gear tooth from being damaged,
support it at flat side of bearing puller.
I3RH0A520020-01
3) Take out 2nd synchronizer outer ring, center cone
and inner ring.
4) Using special tool, remove circlip (1).
S3RH0A5206020
I2RH01520054-01
1. Countershaft
I2RH01520055-01
1. Countershaft