Automatic Transaxle Unit Assembly; Specifications - Suzuki Liana RH413 Service Manual

5A-140 Automatic Transmission/Transaxle:
3) Measure bearing preload "b" by using special tool.
Special tool
(A): 09928–06050
Counter shaft bearing
=
preload "c"
Counter shaft bearing preload measured as
starting torque
In the case of new bearing "c": 0.33 – 0.76 N⋅m
(3.3 – 7.6 kg-cm, 0.24 – 0.55 lb-ft)
In the case of reused bearing "c": 0.17 – 0.38 N⋅m
(1.7 – 3.8 kg-cm, 0.12 – 0.28 lb-ft)
4) If bearing preload is out of specification, select shim
with suitable thickness from among the list below
and replace it. Then adjust countershaft bearing
preload within specification.
Available shim thickness
Thickness
1.70 (0.066 in.)
1.75 (0.068 in.)
1.80 (0.070 in.)
1.85 (0.072 in.)
1.90 (0.074 in.)
1.93 (0.075 in.)
1.96 (0.077 in.)
1.99 (0.078 in.)
2.02 (0.079 in.)
2.05 (0.080 in.)
2.08 (0.081 in.)
2.11 (0.083 in.)
2.14 (0.084 in.)
2.17 (0.085 in.)
2.20 (0.086 in.)
2.25 (0.088 in.)
2.30 (0.090 in.)
2.35 (0.092 in.)
2.40 (0.094 in.)
2.45 (0.096 in.)
2.50 (0.098 in.)
2.55 (0.100 in.)
2.60 (0.102 in.)
2.65 (0.104 in.)
2.70 (0.106 in.)
5) Remove differential assembly and counter shaft
assembly.
"b" – Differential side bearing
preload "a"
I2RH0B510256-01
Identification mark
1
2
3
4
5
6
7
A
B
C
D
E
F
G
H
K
L
M
N
P
Q
R
S
U
W

Automatic Transaxle Unit Assembly

CAUTION
!
• Automatic transaxle consists of highly
precise parts. As even flaw in small part
may cause oil leakage or decrease in
function, check each part carefully before
installation.
• Clean all parts with compressed air. Never
use wiping cloths or rags.
• Before assembling new clutch or brake
discs, soak them in automatic transaxle
fluid for at least 2 hours.
• Be sure to use new gaskets and O-rings.
• Lubricate O-rings with automatic transaxle
fluid.
• Apply automatic transaxle fluid on sliding
or rotating surfaces of the parts before
assembly.
• Use Suzuki Super Grease "C" to retain
parts in place.
• Be sure to install thrust bearings and races
in correct direction and position.
• Make sure that snap ring ends are not
aligned with one of cutouts and are
installed in groove correctly.
• Do not use adhesive cements on gaskets
and similar parts.
• Be sure to torque each bolt and nut to
specification.
1) Install new manual shift shaft oil seal to transaxle
case.
Use special tool and hammer to install it, and then
apply grease to its lip.
Special tool
(A): 09925–98210
"A": Grease 99000–25030
Manual shift shaft oil seal installing depth
"a": 0.75 – 1.25 mm (0.03 – 0.05 in.)
(A)
S3RH0A5106058
"a"
"A"
I2RH0B510258-01