Input Shaft Assembly Disassembly And Reassembly - Suzuki Swift Sport 2004 Service & Repair Manual

5B-26 Manual Transmission/Transaxle:
Input Shaft Assembly Disassembly and
Reassembly
Disassembly
1) Remove input shaft right bearing (2) from input shaft
(1) using bearing puller (3) and hydraulic press.
2) Drive out 5th gear spacer (2) and left bearing (3)
from input shaft (1) using bearing puller (4) and
hydraulic press.
CAUTION
!
To avoid gear tooth from being damaged,
support it at flat side of bearing puller.
1
3) Take out 4th gear, 4th gear needle bearing and high
speed synchronizer ring.
4) Using snap ring pliers (2), remove circlip (1).
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2
3
4
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5) Drive out high speed synchronizer sleeve & hub
assembly (2) together with 3rd gear (3) from input
shaft (1) using bearing puller (4) and hydraulic press.
CAUTION
!
Make sure to use flat side of bearing puller to
avoid causing damage to 3rd gear tooth.
6) Take out 3rd gear needle bearing from shaft.
7) Disassemble high speed synchronizer sleeve & hub
assembly.
Reassembly
1) Clean all components thoroughly, inspect them for
any abnormality and replace with new ones as
necessary.
2) To ensure lubrication of input shaft (1), air blow oil
holes (2) and make sure that they are free from any
obstruction.
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