Gear Shift And Select Shaft Disassembly And Assembly - Suzuki Swift Sport 2004 Service & Repair Manual

(rs416)
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5B-12 Manual Transmission/Transaxle:
4) Install washer and gear shift interlock bolt (2) to
which sealant have been applied and then tighten it
to specified torque.
"B": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Gear shift interlock bolt (b): 23 N·m (2.3 kgf-m,
17.0 lb-ft)
5) Install washer and 5th to reverse interlock guide bolt
(3) to which sealant have been applied and then
tighten it to specified torque.
"B": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
5th to reverse interlock guide bolt (c): 23 N·m (
2.3 kgf-m, 17.0 lb-ft)
"A"
1, (a), "B"
Gear Shift and Select Shaft Disassembly and
Assembly
1) Push pins out using 2.8 – 3.0 mm (0.11 – 0.12 in.)
commercially available spring pin remover and
specified spring pin removers as shown below.
Special tool
(A): 09922–85811 4.5 mm
(B): 09925–78210 6.0 mm
2) Inspect component parts for wear, distortion or
damage. If any detect is found, replace detective
part with new one.
1, (a), "B"
3, (c), "B"
2, (b), "B"
I4RS0A520025-01
S7RS0B5206012
NOTE
• Set new gear shift & select lever inner pin
(8) and outer pin (9) facing each gap ("a",
"b") in the opposite direction as shown in
figure.
• When driving in pins, prevent shaft from
being bent by supporting it with wood
block.
• Assemble 5th & reverse gear shift cam
with its pit and pin aligned.
• Make sure to select an appropriate spring
by identifying the painted colors to keep
gear shifting performance as designed.
– Low speed select spring – Light blue
– Reverse select spring – Yellow
1. E-ring
10. Ball
2. Washer
11. Gear shift & select shaft
3. Reverse select spring
12. 5th & reverse gear shift cam
4. Gear shift interlock plate
13. 5th & reverse gear shift cam guide pin
5. Ball
14. Cam guide return spring
6. Gear shift interlock spring
15. 5th & reverse gear shift cam guide
7. Gear shift & select lever
16. Gear shift cam guide pin
8. Inner pin
17. Low speed select spring
9. Outer pin
18. Spring pin remover
I6RS0C520011-01

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Swift sport 2008Swift 2005

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