Differential Disassembly And Assembly - Suzuki Liana RH413 Service Manual

5B-35 Manual Transmission/Transaxle:
4. Side gear washer

Differential Disassembly and Assembly

Disassembly
1) Using special tool, remove right bearing (1) and
sensor rotor (2).
Special tool
(A): 09913–60910
(B): 09925–88210
(A)
(B)
1
2
2) Remove left bearing in the same manner as step 1).
3) Support differential case with soft jawed vise and
remove final gear bolts then take out final gear (and
bevel gear for 4WD).
4) For 2WD, drive out differential pinion shaft pin by
using special tool and hammer and then
disassemble components parts.
Special tool
(A): 09922–85811
1. Differential case
2. Differential side gear
3. Differential pinion shaft
[A]: 2WD
10. Differential pinion shaft
S3RH0A5206024
I4RH01520039-01
I3RH0A520026-01
Assembly
Judging from abnormality noted before disassembly and
what is found through visual check of component parts
after disassembly, prepare replacing parts and proceed
to reassembly. Make sure that all parts are clean.
1) Assemble differential gear and measure thrust play
of differential gear as follows.
Special tool
(A): 09900–20607
(B): 09900–20701
Differential gear thrust play
0.05 – 0.33 mm (0.002 – 0.013 in.)
Left side
• Hold differential assembly with soft jawed vise and
apply measuring tip of dial gauge to top surface of
gear (2).
• Using 2 screwdrivers (1), move gear up and down
and read movement of dial gauge pointer.
Right side
• Using similar procedure to the left side, set dial
gauge tip to gear (2) shoulder.
• Move gear up and down by hand and read dial
gauge.
2) If thrust play is out of specification, select suitable
thrust washer from among the following available
size, install it and check again that specified gear
play is obtained.
Available differential gear thrust washer
thickness
0.85 mm (0.033 in.)
0.9 mm (0.035 in.)
0.95 mm (0.037 in.)
1.0 mm (0.039 in.)
1.05 mm (0.041 in.)
1.1 mm (0.043 in.)
1.15 mm (0.045 in.)