Clutch Operating Cylinder Components; Clutch Operating Cylinder Disassembly And Reassembly; Clutch Operating Cylinder Inspection - Suzuki Liana RH413 Service Manual

5C-9 Clutch:

Clutch Operating Cylinder Components

1. Boot
2. Push rod
: Apply grease 99000-25100 to piston side spheral end of push rod.
3. Piston assembly
Clutch Operating Cylinder Disassembly and
Reassembly
Disassembly
1) Remove boot and then push rod.
2) Remove piston (2) by blowing compressed air into
bolt hole (1) where hose was connected, using care
to prevent it from jumping out.
Reassembly
NOTE
Before installation, wash each part in
specified brake fluid.
1) Apply brake fluid to piston assembly and inside of
cylinder.
2) Install piston assembly (1) into cylinder. When
inserting it, be careful not to cause damage to lip of
piston cup (2).
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3) Install boot and push rod.

Clutch Operating Cylinder Inspection

Inspect all disassembled parts for wear or damage, and
replace parts if necessary.
NOTE
• Wash disassembled parts with brake fluid.
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• Do not reuse piston assembly.
Inspect cylinder bore for scoring or corrosion.
It is best to replace corroded cylinder. Corrosion can be
identified as pits or excessive roughness.
NOTE
Polishing bore of cylinder with anything
abrasive is prohibited, as damage to cylinder
bore may occur.
Rinse cylinder in clean brake fluid. Shake excess rinsing
fluid from cylinder. Do not use a cloth to dry cylinder, as
lint from cloth cannot be kept away from cylinder bore
surfaces.
4. Return spring : Do not reuse.
5. Cylinder : Apply brake fluid.
6. Bleeder screw : Tightening torque.
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