Suzuki Liana RH413 Service Manual page 740

5B-31 Manual Transmission/Transaxle:
5) Fit low speed synchronizer sleeve (4) to hub (3),
insert 3 keys (2) in it and then set springs (1) as
shown in figure.
NOTE
• No specific direction is assigned to each
key but it is assigned as sleeve & hub
assembly.
• Size of low speed synchronizer keys and
springs are the largest compared with
those of high speed and 5th speed ones.
Synchronizer key installation position
"A" = "B"
[A]: 1st gear side
"C": Long boss (Inward)
6) Install right bearing cone (1) to counter shaft (2) by
using special tool and hammer.
Special tool
(A): 09923–78210
I3RH0A520022-01
"D": Key way
"E": Chamfered spline (Inward)
I2RH01520062-01
7) Install needle bearing of resin cage type, apply oil to
it, then install 1st gear and 1st gear synchronizer
ring.
8) Drive in low speed sleeve & hub assembly (1) by
using special tools and hammer.
NOTE
• Support shaft with special tool as shown in
figure so that retainer of bearing cone (4)
will be free from compression.
• Make sure that synchronizer ring key slots
(2) are aligned with keys while press-fitting
sleeve & hub assembly.
• Check free rotation of 1st gear (3) after
press-fitting sleeve & hub assembly.
Special tool
(A): 09923–78210
(B): 09913–85210
(C): 09940–54910
I3RH0A520023-01