Steering Shaft Joint On-Vehicle Inspection; P/S Gear Box Removal And Installation - Suzuki Liana RH413 Service Manual

Steering Shaft Joint On-Vehicle Inspection

Check each shaft joint for wear, breakage and any other
damage. If any, replace it with a new one.

P/S Gear Box Removal and Installation

Removal
1) Take out fluid in P/S fluid reservoir with syringe or
such.
2) After removing joint cover, loosen steering shaft
upper joint bolt (1) and remove lower joint bolt (2).
CAUTION
!
Be sure to set front wheels (tires) in straight
direction and remove ignition key from key
cylinder before performing the following
steps; otherwise, contact coil of air bag
system may get damaged.
3) With front wheels in straight-ahead position,
separate pinion and lower joint.
4) Hoist vehicle and remove both right and left front
wheels.
5) Remove split pin (3), and then remove tie-rod castle
nut (2) from steering knuckle (1).
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6) Using special tool, remove tie-rod end (2) from
knuckle (1).
Special tool
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(A): 09913-65210
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7) For 2WD model, perform Step a).
For 4WD model, perform Step b).
a) For 2WD vehicle model:
i)
ii) Remove engine rear mounting (1) together
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b) For 4WD vehicle model:
i)
ii) Disconnect both right and left front
iii) Remove propeller shaft front joint bolts (1).
Power Assisted Steering System:
Remove exhaust pipe No. 2.
with its bracket (2) from engine and member,
and then remove engine mounting member
(3).
Remove exhaust No. 1 and No. 2 pipes.
suspension control arm ball stud, and then
drive out drive shaft using plastic hammer so
as to release snap ring fitting to joint spline at
transfer right side.
6C-12
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