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Power Steering Gearbox
Reassembly (cont'd)
58.
Install the
cylinder
lines A and
B.
Note
these items during reassembly:
•
Clean
the joints of the cylinder lines A and
B
thoroughly.
The joints must be free
of
foreign
material.
•
Install the
cylinder
lines A
and
B by tightening
the flare nuts by hand first, then tighten the flare
nuts to the specified torque.
26 N·m (2.7
kgf·m,
20 Ibf.ftl
CYLINDER LINE B
CYLINDER LINE A
59.
Grease the
sliding
surface of the rack
guide. and
install it
onto
the gear housing.
60.
For '97 model. apply a thin
coat
of grease to
the
new
Q·ring. and
install
it on the rack guide
screw.
For
'98
- 00 models, remove the old sealant from
the
threads of the rack guide
screw,
then
apply
new
sealant
to the first three
threads.
--
RACK GUIDE
(/
~
- -
\
'.
~I
~98
model:
\
--I
\
.---
\
,--
\
~
.~
- 00
modefs:
\
~
.-'
\
--
, /
61
.
Install the
spring,
rack guide
screw
and locknut
on
the gear housing.
62.
Adjust the rack guide screw
(see page
17-15).
After
adjusting,
check
that the rack moves
smoothly
by
sliding the rack right and left.
17-48
63. Install the new lockwasher
in
the
groove
in the
steering rack.
LOCK WASHER
Replace.
STEERING RACK ENO
54 N·m 15.5 kgf·m. 40 IbHt)
64.
Screw the
rack ends
into the rack.
65. Hold the steering rack with a wrench
('98 -
00 mod-
els: left end only), and tighten the rack ends. Be
careful not to damage the rack surface with the
wrench.
66. After tightening the rack ends, stake the four sec-
tions of lock washer with
a
drift and a mallet.
•
Place the wood block on
the
press table, then set
the lock washer section of the rack end on the
wood block
securely.
•
Be sure the tool is aligned with the flat sections
of the steering rack end before pressing.
• Stake the lock washer in
the center
of the flat
section of the
steering
rack
end.
STAKE POINT "."
ROLL PIN PUNCH
ICommerct.lty available'
Snllp-On No. PPRS or equivalent.
Pren
NOTE: This drift has
a
flat
---::::::S;:::~~\\-I::::]WJ
shoulder
to prevent
puncturing
of
metal washer
.
.-
WOODEN BLOCK
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