Table Of Contents - Honda CR-V 1997 Service Manual

Table of Contents

Contents2
Special Information2
General Information3
Table Of Contents3
Chassis And Paint Codes4
Vehicle Identification Number4
Engine Number4
Transmission Number4
U.s. 1998 Model5
U.s.6
1999 Model6
U.s. 2000 Model7
Canada 1997 Model8
Canada 1998 Model9
Canada 1999 Model10
Canada 2000 Model11
Identification Number Locations12
Vehicle Identification Number (Vin)12
Transmission Number (Manual)12
Transmission Number (Automatic)12
Warning/Caution Label Locations13
Cable Reel Caution13
Driver Module Danger13
Driver Module Warning13
Srs Warning Ihoodi14
Steering Column Notice Ihoodi14
Monitor Notice14
Front Seat Passenger Airbag Module Danger15
Passenger Information15
Srs Information15
Front Passenger Airbag Warning15
Under-Hood Emissions Control Label17
Emission Group Identification17
Engine And Evaporative Families17
Lift And Support Points21
Lift And Safety Stands21
Floor Jack22
Towing23
Service Precautions24
Parts Marking Locations24
Precautions For Real-Time 4Wd25
Specifications26
Standards And Service Limits27
Engine Electrical27
Cylinder Head/Valve Train27
Engine Block28
Engine Lubrication29
Cooling29
Fuel And Emissions29
Clutch30
Manual Transmission30
Suspension36
Brakes36
Air Conditioning36
Design Specifications37
Body Specifications39
Maintenance40
Lubrication Points41
Api Service Label41
Api Certification Seal41
Maintenance Schedule43
Normal Conditions43
Severe Conditions45
Special Tools52
Starting System53
Component Location Index53
Circuit Diagram54
Starter Test55
Recommended Procedure55
Alternate Procedure55
Check The Starter Engagement55
Starter Solenoid Test56
Check For Wear And Damage56
Check Cranking Voltage And Current Draw56
Check Cranking Rpm56
Starter Replacement57
Field Winding Test57
Starter Overhaul58
Brush Inspection59
Overrunning Clutch Inspection59
Armature Inspection And Test60
Brush Holder Test62
Starter Reassembly62
Performance Test63
Ignition Timing Control System64
Ignition Timing Inspection And Setting66
Distributor Replacement67
Distributor Overhaul68
Ignition Control Module (Lcm) Input Test69
Ignition Coil Test70
Ignition Wire Inspection And Test70
Spark Plug Inspection71
Electrode Gap71
Charging System Light Test74
Troubleshooting74
Alternator Replacement80
Alternator Overhaul81
Rectifier Test82
Alternator Brush Inspection82
Rotor Slip Ring Test83
Stator Test83
Alternator Belt Inspection And Adjustment84
Deflection Method84
Belt Tension Gauge Method84
Control Unit Input Test88
Disconnect The 14P Connector From The Control Unit89
Main Switch Test/Replacement90
Set/Resume Switch Testl Replacement90
Actuator Test91
Actuator Replacement92
Actuator Cable Adjustment93
Clutch Switch Test93
Brake Switch Test94
Actuator Solenoid Test94
Actuator Disassembly95
Engine96
Engine Removal/Installation97
Valve Clearance Adjustment116
Valve Seals118
Replacement (Cylinder Head Removal Not Required)118
Exhaust Valve Seals119
Crankshaft Pulley And Pulley Bolt120
Replacement120
Illustrated Index121
Inspection122
Tension Adjustment122
Removal123
Cylinder Head Illustrated Index127
Warpage128
Installation128
Camshafts135
Valves. Valve Springs And Valve Seals136
Valves, Valve Springs And Valve Seals137
Valve Guides138
Valve Movement138
Reaming140
Valve Seats141
Reconditioning141
Flywheel And Drive Plate151
Connecting Rod And Crankshaft152
End Play152
Main Bearings153
Clearance153
Selection154
Connecting Rod Bearings154
Pistons And Crankshaft155
Pistons158
Cylinder Block159
Piston Pins Removal160
Connecting Rods160
Piston Rings163
End Gap163
Ring-To-Groove Clearance163
Alignment164
Crankshaft Oil Seal Installation165
Pistons Installation166
Crankshaft Installation166
Oil Seals169
Engine Oil174
Oil Filter175
Oil Pressure Switch177
Testing177
Oil Pump178
Overhaul178
Removal/Inspection/Installation179
Intake Manifold/Exhaust System182
Radiator192
Engine Coolant Refilling And Bleeding193
Cap Testing195
Thermostat196
Water Pump198
Fan Control200
Fan Motor Testing202
Radiator Fan Switch Testing202
Coolant Temperature Gauge203
Gauge Testing203
Coolant Temperature Sending Unit Testing203
Electrical Connections218
Symptom Chart266
Probable Cause List266
Ecm/Pcm Data267
Powertrain Control Module Terminal Arrangement269
Pgm-Fi System282
Engine Control Module (Ecm)282
Powertrain Control Module (Pcm)282
Pcm Fail-Safe/Back-Up Functions283
Fuel Cut-Off Control283
Compressor Clutch Relay283
Engine Coolant Temperature (Ect) Sensor301
Throttle Position305
Primary Heated Oxygen Sensor (Primary H02S) (Sensor 1)312
Random Misfire328
Misfire Detected In One Cylinder329
Idle Control System351
Idle Air Control (Lac) Valve354
Air Conditioning Signal357
Power Steering Pressure (Psp) Switch Signal364
Brake Switch Signal368
Fast Idle Thermo Valve (Aft)370
Idle Speed Setting371
Fuel Supply System373
Fuel Lines373
Fuel Tube/Quick-Connect Fittings377
Fuel Pressure380
Fuel Injectors381
Fuel Pressure Regulator383
Fuel Filter384
Fuel Pump385
Fuel Gauge386
Fuel Gauge Sending Unit387
Low Fuel Indicator System388
Indicator Light Testing388
Pgm-Fi Main Relay389
Intake Air System395
Air Cleaner396
Throttle Cable396
Air Cleaner Element Replacement396
Throttle Body398
Emission Control System401
Tailpipe Emission401
Three Way Catalytic Converter (Twc)401
Positive Crankcase Ventilation (Pcv) System403
Evaporative Emission (Evap) Controls405
Transaxle427
Clutch Master Cylinder432
Slave Cylinder433
Pressure Plate434
Clutch Disc435
Flywheel436
Clutch Disc, Pressure Plate437
Release Bearing438
Back-Up Light Switch442
Transmission Fluid442
Transfer Assembly443
Shift Arm Cover/Shift Arm Shaft Assembly457
Shift Ann Cover Assembly457
Clearance Inspection458
Reverse Shift Holder459
Shift Fork Assembly460
Mainshaft Assembly462
Countershaft Assembly467
Synchro Sleeve, Synchro Hub475
Synchro Ring, Gear476
Final Driven Gear Replacement478
Tapered Roller Bearing Replacement478
Bearing Outer Race Replacement479
Tapered Roller Bearing Preload Adjustment480
Oil Seal Replacement482
Disassembly486
Transfer Drive Gear Bearing Replacement488
Transfer Driven Gear Shaft Bearing Replacement488
Transfer Shaft Disassembly/Reassembly489
Transfer Cover A Bearing Outer Race Replacement489
Transfer Housing Bearing Outer Race Replacement490
Reassembly493
Mainshaft Bearing/Oil Seal501
Countershaft Bearing502
Mainshaft Thrust Clearance503
Adjustment503
Transmission Assembly506
Gearshift Mechanism516
Automatic Transmission517
Description519
Torque Converter Gears, And Clutches519
Electronic Control519
Hydraulic Control519
Gear Selection520
Automatic Transaxle520
Transfer M""Hanism (4Wd)520
Clutches520
3Rd Clutch521
4Th Clutch521
One-Way Clutch521
Power Flow522
Circuit Diagram And Terminallocations·'99 - 00 Models539
Pcm Terminal Voltage/Measuring Conditions564
Ait Control System - '97 Model564
Pcm Circuit Diagram (Aft Control System)566
Aft Control System - '98 - 00 Models570
Pcm Connector (D 116P)571
Troubleshooting Procedures572
Chocking The Diagnostic Trouble Code (Otc)572
Troubleshooting Flowchart - Lock-Up Control Solenoid Valve A580
Troubleshooting Flowchart - Shift Control Solenoid Valve A622
Troubleshooting Flowchart - Countershaft Speed Sensor628
Troubleshooting Flowchart - Mainshaft Speed Sensor630
Aft Gear Position Indicator658
Input Test - '97 - 98 Models658
Input Test - '99 - 00 Models659
Interlock Control Unit Input Test660
Key Interlock Solenoid Test662
Shift Lock Solenoid Test663
Shift Lock Solenoid Replacement664
Park Pin Switch Test665
Park Pin Switch Replacement - '97 - 98 Models666
Park Pin Switch - Over-Drive (010) Switch Replacement667
Symptom-To-Component Chart669
Hydraulic System669
Pressure Testing677
Changing677
Transmission685
Illustrated Index (4Wd)690
End Cover/Transmission690
Transmission Housing692
Torque Converter Housing/Valve Body694
Valve Caps710
Toward Outside Of Valve Body710
Atf Pump711
Main Valve Body712
Secondary Valve Body714
Regulator Valve Body715
Servo Body716
Lock-Up Valve Body717
Mainshaft718
Sealing Rings720
Countershaft721
Clearance Measurement723
Disassembly Ilnspection/Reassem Bly725
Sub-Shaft Bearings728
Backlash Inspection739
Bearing Replacement739
Differential Carrier Replacement740
Transmission Housing Bearings743
Mainshaft/Countershaft Bearings Replacement743
Sub-Shaft Bearing Replacement744
Mainshaft Bearing/Oil Seal Replacement745
Torque Converter Housing Bearings746
Control Lever Assembly746
Countershaft Bearing Replacement746
Reverse Idler Gear747
Park Stop747
Transfer Housing Roller Bearing Replacement754
Torque Converter/Drive Plate774
Atf Cooler Hoses782
Shift Lever783
Over-Drive (010) Switch Wire Clearance Adjustment - '99 - 00 Models786
Detent Spring Replacement787
Differential791
Rear Differential794
Rear Differential Assembly795
Hydraulic Control System795
Hydraulic Flow796
Forward Start And Acceleration (4Wdi)796
Forward Driving Ot Constant Speed (2Wd)796
Forward Deceleration 12Wd)797
Reverse Start And Acceleration (4Wdi)797
Reverse Driving At Constant Speed (2Wd)798
Reverse Deceleration798
Thermal Switch Operation (2Wd)799
Relief Valve Operation799
Troubleshooting (Automatic Transmission)800
Real-Time 4Wd-Dual Pump System800
Troubleshooting (Automatic Transmission/Manual Transmission)802
When Decelerating In A Forward Gear (2Wd Mode)802
When Decelerating In Reverse Gear (4Wd Mode)802
Rear Differential Assembly Troubleshooting803
Differential Fluid804
Removal/Installation806
Differential Carrier Assembly808
Leak Repair808
Driveshafts816
Front Driveshafts818
Boot Damage818
Loose Splines818
Twisting Or Cracking818
Inboard Joint Side820
Locking Tab820
Welded820
Double Loop821
Outboard Joint Side822
Intermediate Shaft833
Rear Driveshafts837
Propeller Shaft844
Steering846
Component Locations848
Index848
General Troubleshooting849
Noise And Vibration853
Fluid Leaks855
Inspection And Adjustment857
Steering Operation857
Power Assist Check With Vehicle Parked857
Steering Linkage And Gearbox858
Pump Belt859
Measurement Without Belt Tension Gauge859
Rack Guide Adjustment860
Fluid Replacement860
Pump Pressure Check861
Steering Wheel863
Disassembly/Reassembly863
Steering Lock Replacement867
Power Steering Hoses, Lines868
Fluid Leakage Inspection868
Power Steering Gearbox877
Steering Rack Disassembl879
Y879
Valve Body Unit Disassembly883
Ball Joint Boot Replacement895
Wheel Alignment902
Camber902
Caster902
Front Toe Inspection/Adjustment903
Rear Toe Inspection/Adjustment903
Turning Angle Inspection904
Wheel/Hub Inspection905
Bearing End Play905
Wheel Runout905
Front Suspension906
Suspension Arms Replacement906
Knuckle/Hub Replacement907
Lower Ball Joint Replacement913
Front Damper914
Disassembly/Inspection915
Rear Suspension917
Hub Bearing Unit Replacement918
Upper Arm Bushing Replacement921
Rear Damper921
Brake System Rubber Parts And Brake Booster928
Brake Pedal929
Parking Brake930
Bleeding931
Brake System Indicator932
Parking Brake Switch Test932
Brake Fluid Level Switch Test932
Front Brake Pads933
Inspection And Replacement933
Front Brake Disc935
Disc Runout Inspection935
Disc Thickness And Parallelism Inspection935
Front Brake Caliper936
Master Cylinder/Brake Booster937
Master Cylinder938
Pushrod Clearance Adjustment938
Inspection/Disassembly938
Brake Booster Inspection939
Functional Test939
Booster Check Valve Test939
Rear Drum Brakes940
Brake Shoes Replacement942
Wheel Cylinder Replacement944
Brake Hoses/Lines945
Inspection/Torque Specifications945
Hose Replacement946
Parking Brake Cable947
Anti-Lock Brake System (Abs), '97 - 00 Models948
Anti-Lock Brake System (Abs)951
Features/Construction951
Abs Modulator953
Wheel Sensor954
Wheel Speed And Modulator Control954
Ass Control Unit Terminal Arrangement957
Troubleshooting Precautions959
Abs Indicator959
Diagnostic Trouble Code (Dtc)959
Self-Diagnosis959
Kickback960
Pump Motor960
Brake Fluid Replacementl Air Bleeding960
Abs Function Test960
Indication (Scs Mode)961
Dtc Erasure (Mes Mode)962
Conditions For Ote Erasure962
Troubleshooting Index963
Abs Indicator Does Not Come On964
Abs Indicator Does Not Go Off (No Ore)966
Ote 11 - 18: Wheel Sensor968
Ote 31 - 38: Solenoid970
Modulator Unit971
Otc 51 - 53: Abs Pump Motor972
Otc 61: Ignition Voltage977
Abs Control Unit977
Otc 81: Central Processing Unit (Cpu)978
Pulsers/Wheel Sensors980
Wheel Sensor Replacement981
Body982
Doors983
Front Door983
Rear Door985
Tailgate Door987
Front Door Panel Removal And Installation988
Front Door Outer Handle Replacement989
Front Door Latch Replacement990
Front Door Glass And Regulator Replacement991
Rear Door Panel Removal And Installation992
Rear Door Outer Handle Replacement993
Rear Door Latch Replacement994
Rear Door Glass, Quarter Glass And Regulator Replacement994
Tailgate Door Panel Removal And Installation996
License Plate Trim Removal And Installation997
Tailgate Door Handle Replacement997
Tailgate Door Latch And Latch Stop Replacement998
Rear Hatch Glass Latch Replacement999
Rear Hatch Glass Lock Cylinder Replacement1000
Rear Hatch Glass Actuator Replacement1000
Tailgate Door Weatherstrip Replacement1001
Front And Rear Door Glass Adjustment1001
Front And Rear Door Position Adjustment1003
Door Mounting Bolts1003
Tailgate Door Position Adjustment1004
Front And Rear Door Striker Adjustment1005
Tailgate Door Striker Adjustment1006
Tailgate Door Wedge Adjustment1006
Mirrors1007
Power Mirror Replacement1008
Power Mirror Holder Replacement1008
Rearview Mirror Replacement1009
Glass1010
Windshield Replacement1011
Interior Trim1021
Headliner Removal And Installation1025
Carpet Replacement1026
Dashboard1028
Center Console Replacement1028
Instrument Panel Removal And Installation1028
Glove Box Removal And Installation1030
Center Pocket Removal And Installation1030
Center Dashboard Lower Cover Removal And Installation1031
Center Panel Removal And Installation1031
Power Window Switch Removal And Installation1032
Center Air Vent Removal And Installation1032
Side Air Vent Removal And Installation1033
Side Defogger Trim Removal And Installation1033
Dashboard Removal And Installation1034
Dashboard Frame Replacement1036
Seats1037
Front Seat Removal And Installation1038
Front Seat Disassembly And Reassembly1039
Front Seat Linkage Disassembly And Reassembly1041
Front Seat Armrest Replacement1042
Front Seat Cover Replacement1042
Rear Seat Removal And Installation1044
Rear Seat Disassembly And Reassembly1046
Rear Seat Linkage Disassembly And Reassembly1048
Rear Seat Armrest Replacement1050
Rear Seat Cover Replacement1050
Front Bumper Removal And Installation1053
Rear Bumper Removal And Installation1055
Hood1056
Rear Hatch Glass1059
Harness Wiring Locations1059
Rear Weatherstrip Replacement1064
Moldings1065
Roof Molding Replacement1065
Door Moldings Replacement1066
Side Sill Panel1068
Spare Tire Cover1069
Emblem Installation1069
Fenderwell1070
Front Wheelwell Protector Replacement1070
Inner Fender Replacement1070
Rear Wheel Weel Protector Replacement1071
Fuel Pipe Protector Replacement1071
Rear Air Outlet Replacement1072
Openers1073
Hood Opener Cable Replacement1074
Fuel Fill Door Opener Cable Replacement1075
Hood Release Handle Replacement1076
Hood Latch Replacement1076
Fuel Fill Door Opener Replacement1077
Fuel Fill Door Latch Replacement1077
Wiper/Washer1078
Windshield Wiper Arms And Linkage Replacement1079
Rear Window Wiper Arm And Motor Replacement1080
Washer Reservoir Replacement1080
Windshield Washer Tube Replacement1081
Rear Window Washer Tube Replacement1082
Wiper Arms And Washer Nozzles Adjustment1084
Sub-Frame1085
Sub-Frame Torque Sequence1085
Frame Repair Chart1086
Heater And Air Conditioning1090
Supplemental Restraint System (Srs)1090
Running The Self-Diagnosis Fundion1101
Self-Diagnosis Function1101
Air Mix Control Motor1102
Blower Motor Speed1104
Blower Motor1106
Evaporator Temperature Sensor1110
Recirculation Control Motor1114
Heater Control Panel Input/Output Signals1130
Mode Control Motor1131
Power Transistor1134
Radiator Fan1135
Condenser Fan1135
Heater Control Panel1136
Blower Unit1136
Evaporator1138
Evaporator Temperature Sensor Test1139
A/C Filter1140
Heater Unit1140
Temperature Control1143
A/C Service Tips And Precautions1144
A/C System Torque Specifications1145
A/C System Service1146
Pressure Test Chart1148
Recovery1149
Evacuation1150
Charging1151
Leak Test1151
Compressor1152
Clutch Inspection1155
Clutch Overhaul1156
Thermal Protector Replacement1158
Relief Valve Replacement1158
Aic Compressor Belt1159
Tension Gauge Method1159
Condenser Replacement1160
Body Electrical1161
Tips And Precautions1163
Before Troubleshooting1163
Handling Connectors1163
Handling Wires And Harnesses1164
Testing And Repairs1164
Relay And Control Unit Locations1167
Engine Compartment1167
Connector Identification And Wire Harness Routing1175
Engine Compartment Wire Harness1177
Main Wire Harness1179
Under-Dash Fuse/Relay Box1210
Battery1211
Charge On High Setting1212
Test Load Capacity1212
Test Load Chart1212
Power Relays1213
Relay Test1213
Normally-Open Type1213
Ignition Switch1215
Electrical Switch Replacement1215
Gauge Assembly1216
Gauge/Indicator/Terminal Location1217
Vehicle Speed Sensor (Vss)1223
Integrated Control Unit1225
Input Test - '98 - 00 Models1232
Rear Window Intermittent Wiper System1234
Lighting System1236
Combination Light Switch Test1239
Daytime Running Lights Control Unit Input Test (Canada)1240
Headlights1241
Daytime Running Lights Resistor Test (Canada)1241
Before Adjusting The Headlights1242
Taillights1243
Rear Side Marker Light1243
Ucense Plate Light1243
Back-Up Lights1244
High Mount Brake Light Replacement1245
Turn Signal/Hazard Flasher System1246
Turn Signal/Hazard Relay Input Test1247
Turn Signal Switch Test1248
Hazard Warning Switch Test1248
Ignition Key Light System1249
Controller Input Test1252
Interior Lights1253
Ceiling Light Test1255
Spotlight Test1255
Accessory Socket1256
Accessory Socket Test/Replacement1257
Front Accessory Socket1257
Rear Accessory Socket1258
Clock1259
Terminals1260
Stereo Sound System1261
Audio Unit Removal1263
Audio Unit Terminals1263
Speaker Replacement1264
Mast Antenna Replacement1264
Horns1265
Horn Test1266
Switch Test1267
Power Mirrors1268
Function Test1269
Left Mirror Inoperative1269
Right Mirror Inoperative1269
Both Inoperative1269
Rear Window Defogger1271
Defogger Wire Repair1273
Switch Input Test1274
Wipers/Washers1275
Circuit Diagram (Rear Window) - '98 - 00 Models1278
Rear Window Wiper Control Unit Input Test - '97 Model1279
Wiper/Washer Switch Test1280
Windshield Wiper Motor Test1280
Rear Window Wiper Motor Test1281
Washer Motor Test1281
Hatch Glass Opener1282
Solenoid Test1283
Solenoid Replacement1283
Power Door Locks1284
Circuit Diagram (With Keyless Entry System)1285
Circuit Diagram (Without Keyless Entry System)1286
Driver's Door Lock Knob Switch Test1289
Driver's Door Lock Actuator Test1289
Passenger's Door Lock Actuator Test1290
Driver's Door Lock Switch Test1290
Transmitter Test (With Keyless Entry System)1291
Transmitter Programming1292
Power Windows1293
Master Switch Input Test1295
Master Switch Test1297
Front Passenger's Switch1297
Right Rear Switch1297
Left Roar Switch1297
Passenger's Window Switch Test1298
Driver's Window Motor Test1298
Passenger's Window Motor Test1299
Restraints1300
Seat Belts1301
Front Seat Belt Replacement1302
Front Seat Belt1302
Upper Anchor Bolt Construction1303
Retractor Bolt Construction1303
Lower Anchor Bolt1303
Seat Belt Buckle1304
Center Anchor Bolt1304
Rear Seat Belt Replacement1305
Rear Seat Belt1305
Lower Anchor Bolt Construction1305
Seat Belt Buckles/Center Belt Tongue1306
Center Anchor Bolt Construction1307
Retractor Inspection1308
In-Vehicle Seat Belt Inspection1308
Child Seat Tether Anchor Installation - '97 - 99 Models1309
Child Seat Tether Anchor Removal/Installation - '00 Model1310
Component/Wiring Locations Index - '97 Model1313
Component/Wiring Locations Index - '98 - 00 Models1314
Seat Belt Tensioner ('98 - 001315
For The Srs To Operate1315
Seh-Diagnosis System1315
Precautions/Procedures1317
General Precautions1317
Airbag/Seat Belt Tensioner Handling And Storage1317
Srs Unit Precautions1318
Inspection After Deployment1318
Wiring Precautions1319
Spring-Loaded Lock Connector With Built-In Short Contact1319
Connector Halves Disconnected1319
Connector Halves Connected1319
Spring-Loaded Lock Connectors1320
8Ackprobing Spring-Loaded Lock Connectors1320
Disconnecting The Airbag Connectors1321
Seat Belt Tensionser Connectors1321
Driver's Airbag1322
Seat Belt Tensioner ('98 - 00 Models)1322
Steering-Related Precautions1323
Steering Wheel And Cable Reel Alignment1323
Steering Column Removal1323
Self-Diagnostic Procedures1324
Reading The Dtc1324
Example Of Dtc Indications1325
Erasing The Dtc Memory1326
Troubleshooting Intermittent Failures1326
Diagnostic Trouble Code (Dtc) Chart1327
Diagnostic Trouble Code (Dtc) Chart - '98 - 00 Models1329
Srs Indicator Light Wire Connections1331
Srs Indicator Light Power Circuit1331
Srs Indicator Light Control Circuit1331
The Srs Indicator Light Doesn't Come On1332
The Srs Indicator Light Doesn't Go Off - '97 Model1335
Airbag/Seat Belt Tensioner1395
Disposal1395
Deploying The Airbag: Out-Of-Vehicle1396
Deployment Tool: Check Procedure1396