Honda CR-V 1997 Service Manual page 771

35. Install the sub-shaft 1st gear on the sub-shaft.
36. Install the mainshaft 1st gear collar, mainshaft 1st
gear, needle bearing, thrust needle bearing, and the
thrust washer on the mains haft.
37. Wrap the shaft splines with tape to prevent O-ring
damage, then install new O-rings on the mainshaft.
38. Install the 1 st clutch assemblV on the mainshaft.
1ST CLUTCH
ASSEMBLY
SUB-SHAFT
1ST GEAR
&~
~
-- ,
c,...'-~
a-RINGS
THRUST WASHER
)iii~--
1rHIIU!;T NEEDLE
BEARING
NEEDLE BEARING
MAINSHAFT
1ST GEAR
1ST GEAR
COllAR
39. Align the hole of the sub-shaft 1st gear with the
hole of the transmission housing. then insert an 8
mm pin to hold the sub-shaft while tightening the
sub-shaft locknut.
40. Install new conical spring washers and new lock-
nuts on each shaft. Install the washers in the direc-
tion shown.
41. Tighten the locknuts to the specified torque.
Mainshaft and countershaft locknuts have left-hand
threads. Do not use an impact wrench . Always use
a torque wrench to tighten the locknuts.
LOCKNUT TORQUE:
MAINSHAFT: 78 N'm (8.0 kgf·m, 58 Ibf.ft)
COUNTERSHAFT: 103 N'm (10.5 kgf·m, 75.9 Ibf.ft)
SUB-SHAFT: 93 N'm (9.5 kgf·m, 69 Ibf.ft)
MAINSHAFT
SUB-SHAFT LOCKNUT
CONICAL SPRING WASHERS
Install in this direction .
42. Stake each locknut using a 3.5 mm punch.
0.7 - 1.2 mm
10.03 - 0.05 ini
PUNCH
LOCKNUT
Point to be
staked.
(cont'd)
14-255