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10. Hold
the
transfer shaft with a 14 mm Allen wrench
clamped
in
a bench vise.
TORQUE WRENCH
TRANSFER SHAFT
---
~
I
14 mm ALLEN WRENCH
11. Tighten
the
transfer shaft locknut.
NOTE:
• The Iransfer shaft locknut has left-hand threads.
•
Do
not stake
the locknut in
this step.
TORQUE: 118 N'm (12.0 kg/·m, 86.8
IbHt)
12. Temporarily
install
the transfer
cover
A without the
O-ring.
TR~'NSFER
HOUSING
TRANSFER COVER A
I
!
~a.I2Smm
24 N'm (2 .4
kgf·m.
17 Ibf·ftl
13. Rotate the
companion
flange several times to seat
the tapered roller bearing.
14.
Set
a
dial indicator on the
companion
flange. then
measure the transfer gear backlash
.
STANDARD: 0.06 - 0.16 mm 10.002 - 0.006 in)
DIAL INDICA TOR
COMPANION FLANGE
15. If the
measurement is
not within the standard
.
remove the
transfer
shaft locknut and replace the
25
mm thrust shim. Select and install
a
new
25
mm
thrust shim, then recheck the measurement. Do not
use more than
one
25
mm thrust
shim
to adjust the
transfer gear backlash.
THRUST SHIM, 25 mm
Shim No.
Part Number
Thickness
1
29411
-
PIC - 000
1.70 mm (0.067 in)
2
29412
-
PIC - 000
1.73 mm (0.068 inl
3
29413 - PIC - 000
1.76 mm
10.069
inl
4
29414 -
PIC - 000
1.79
mm (0.070
inl
5
29415-P1C-000
1.82 mm (0.072 in)
6
29416
-
PtC - 000
1.85 mm (0.073 inl
7
29417
-
PIC - 000
1.88
mm (0.074 in)
8
29418
-
PIC - 000
1.91
mm
(0.Q75 inl
9
29419 -
PIC - 000
1.94 mm (0.076 in)
10
29420
-
PI C - 000
1.97 mm
(0.Q78
inl
11
29421
-
PIC - 000
2.00 mm
10.Q79 in
l
12
29422 - PIC - 000
2.03 mm
(0.080
inl
13
29423
-
PIC
-
000
2.06 mm
(0.081
inl
14
29424
-
PIC - 000
2.09
mm
(0.082 in
)
15
29425 -
PIC - 000
2.12 mm (0.083
inl
16
29426
-
PIC - 000
2.15
mm
(0.085
inl
17
29427 -
PIC - 000
2.18 mm (0.086 inl
18
29428
-
PIC - 000
2.21
mm
(0.087 in)
19
29429
-
PIC - 000
2.24 mm
(0.088
in)
Icont'd)
13-55
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Troubleshooting
