Honda CR-V 1997 Service Manual page 762

Transfer Assembly
Reassembly (cant'd)
26. Secure the transfer housing in a bench vise with
soft jaws. To prevent damage, always use soft jaws
or equivalent materials between the transfer hous-
ing and the vise.
27. Install the special tool on the companion flange,
then tighten the transfer driven gear shaft locknut
while measuring the starting torque of the transfer
driven gear shaft.
STARTING TOROUE:
0.98 -1 .39 N'm
110.0 -14.2 kgf-cm. 8.68 - 12.3 IbNn)
TIGHTENING TOROUE:
132-216 N·m
113.5 - 22.0 kgf·m. 98 -159Ibf.ft)
NOTE:
• Rotate the companion flange several times to
seat the tapered roller bearing, then measure the
starting torque.
• If the starting torque exceeds 1.39 N·m 114.2
kgf·cm. 12.3 Ibf·in), replace the transfer spacer
and reassemble the parts. 00 not adjust the
torque with the locknut loose.
• If the tightening torque exceeds 216 N'm 122.0
kgf·m. 159 IbHt). replace the transfer spacer and
reassemble the parts.
• Write down the measurement of the starting
torque : it is used to measure the tota l starting
torque.
COMPANION FLANGE HOLDER
07RAB - TB4010A
or
07RAB - TB4010a
14-246
HOLDER HANDlE
07JAB - 001020A
28. Stake the locknut into the transfer driven gear shaft
using a 3.5 mm punch as shown.
0.7 -1 .2
mm
(0.03 - 0 .05 in)
PUNCH
3.0-3 .5 mm
10.12 - G.U inl
29. Install the transfer shaft in the transfer housing.
then install the tapered roller bearing. transfer shaft
collar. 25 mm thrust shim, transfer drive gear, coni-
cal spring washer. and transfer shaft locknut on the
transfer shaft.
NOTE:
• Coat the threads of the locknut and transfer shaft
with
ATF
before installing the locknut.
• Install the conical spring washer in the direction
shown.
TAPERED ROLLER
BEARING
Replace .
TR,~Nl.FER
SHAFT
TRANSFER HOUSING
THRUST SHIM, 25
mm
Selective part
Replace.