Countershaft Disassembly And Assembly - Suzuki GRAND VITARA Owner's Manual

5B-25 Manual Transmission/Transaxle:
12) Caulk input shaft 5th hub nut (2) using caulking tool.
13) Drive in new input shaft union (1) using puller and
hydraulic press.
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Countershaft Disassembly and Assembly

Disassembly
1) Remove countershaft rear bearing (1) using bearing
puller, metal stick (2) and hydraulic press.
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2) Hold hatched area (5) of countershaft assembly (1)
with "V" blocks (4) on vise (2) or the like to stop
rotation of shaft, undo caulking and countershaft
front bearing nut (3).
CAUTION
!
Do not hold spline, gear teeth or abrasived
surface of shaft with "V" blocks on vise or
the like, otherwise shaft may be damaged.
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3) Apply bearing puller to 2nd gear (1), and drive out
countershaft front bearing (2), countershaft reverse
gear (3), 1st gear (4), countershaft gear needle
bearings, countershaft low needle bearing bush, low
speed synchronizer assembly (5) and 2nd gear all at
once from countershaft using metal stick (6) and
hydraulic press.
CAUTION
!
To avoid gear teeth from being damaged,
support 2nd gear at flat side of bearing puller.
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