Starting Motor Dismounting And Remounting; Starting Motor Disassembly And Assembly - Suzuki GRAND VITARA 2005 Service Manual

3. Magnetic switch bolt
4. Through bolt

Starting Motor Dismounting and Remounting

WARNING
!
To avoid danger of being burned, do not
service exhaust system while it is still hot.
Service should be performed after system
cools down.
1) Disconnect negative (–) cable at battery.
2) Remove air cleaner outlet hose.
3) Remove catalytic converter referring to "Exhaust
System Components: in Section 1K".
4) Disconnect magnetic switch lead wire (3) and battery
cable (4) from starting motor terminals.
5) Remove 3 starting motor mount bolts (2).
6) Remove starting motor (1).
7) To install, reverse the above procedure.
(a)
2,
2,
: 55 N⋅m (5.5 kg-m, 40.0 lb-ft)
: 8 N⋅m (8.0 kg-m, 6.0lb-ft)

Starting Motor Disassembly and Assembly

Disassembly
NOTE
Do not clamp yoke in a vise or strike it with a
hammer during repair operations.
1) Disconnect lead wire from terminal "M" (1).
2) Loosen through bolts (2).
2
7. Spring
8. Magnetic switch
S5JB0B1906001
3
(b)
4
1
(a)
I5JB0B190007-01
S5JB0B1906002
1
I5JB0B190008-01
11. Nut
12. Washer
3) Loosen magnetic switch screw (1) and then remove
front housing (2).
1
2
4) Put match marks (1) on magnetic switch (2) and
planetary carrier shaft assembly (3) to install the
magnetic switch correctly in position.
5) Loosen magnetic switch inner screw (4) and then
remove magnetic switch (2) and spring (5).
CAUTION
!
Don't disassemble this switch. If defective,
replace as a complete assembly.
1
2
4
6) Remove pin (1) and then remove from lever (2) and
then plunger / lever assembly.
2
1
Starting System: 1I-5
15. Snap ring
: Do not reuse.
I5JB0B190009-01
3
5
4
I5JB0B190010-01
I5JB0B190011-01