Clutch; Service Information - Honda CB 600F Hornet 2007 Shop Manual

SERVICE INFORMATION

GENERAL
• This section covers service of the clutch, starter clutch and gearshift linkage. All service can be done with the engine
installed in the frame.
• Engine oil viscosity and level have an effect on clutch disengagement. When the clutch does not disengage or the
motorcycle creeps with clutch disengaged, inspect the engine oil level before servicing the clutch system.
SPECIFICATIONS
�
ITEM
Clutch lever freeplay

Clutch

Clutch outer guide
Primary driven gear I.D.
Oil pump drive sprocket
guide
011 pump drive sprocket I.D.
Mainshaft O.D. at clutch outer guide
Mainshaft O.D. at oil pump drive sprocket guide
Starter idle gear
Starter driven gear boss O.D.
TORQUE VALUES
Clutch center lock nut
Clutch spring bolt
Oil pump driven sprocket bolt
Starter clutch outer mounting bolt
Shift drum center socket bolt
Shift drum stopper arm pivot bolt
Gearshift spindle return spring pin
Gearshift arm pinch bolt
CLUTCH/STARTER CLUTCH/GEARSHIFT LINKAGE
Spring free length
Disc thickness
Plate warpage
I.D.
O.D.
I.D.
O.D.
Gear I.D.
Shaft O.D.
128 N,m (13.1 kgf-m, 94 lbf·ft)
12 N•m (1.2 kgf,m, 9 lbf . ft)
15 N•m (1.5 kgf·m, 11 lbf.ft)
83 N·m (8.5 kgf·m, 61 lbf·ft)
23 N•m (2.3 kgf•m, 17 lbf•ft)
12 N•m (1.2 kgf-m, 9 lbf·ft)
22 N·m (2.2 kgf•m, 16 lbf·ft)
20 N•m (2.0 kgf•m, 15 lbf•ft)
STANDARD
10 - 20 (3/8-13/16)
48.2 (1.90)
2.92 - 3.08 (0.115 - 0.121 )
-
24.993 - 25.003 (0.9840 - 0.9844)
34.996 - 35.004 (1.3778 - 1.3781)
41.000- 41.016 ( 1.6142 - 1.6148)
25.000 - 25.021 (0.9843 - 0.9851 )
34.950 - 34.975 (1.3760 - 1.3770)
35.025- 35.145 (1.3789 - 1.3837)
24.980 - 24.990 (0.9835 - 0.9839)
24.980- 24.990 (0.9835 - 0.9839)
10.013 - 10.035 (0.3942 - 0.3951)
9.991 - 10.000 (0.3933 - 0.3937)
45.657 - 45.673 (1.7975 - 1. 7981)
Apply engine oil to the threads and seat­
ing surface.
Stake.
Apply a locking agent to the threads.
Apply engine oil to the threads and seat­
ing surface.
Apply a locking agent to the th reads.
Apply a locking agent to the threads.
Unit; mm (in)
SERVICE LIMIT
-
47.2 (1.86)
2.6 (0.10)
0.30 (0.012)
25.013 (0.9848)
34.986 (1.3774)
41.026 (1.6152)
25.031 (0.9855)
34.940 (1.3756)
35.155 (1.3841)
24.960 (0.9827)
24.960 (0.9827)
10.05 (0.396)
9.98 (0.393)
45.642 (1.7969)
9-3