Honda CB 600F Hornet 2007 Shop Manual page 338

SERVICE INFORMATION
GENERAL
• The crankcase must be separated to service the crankshaft, cylinder and piston/connecting rod. Refer to procedures for
crankcase separation (page 1 1-5).
• Mark and store the connecting rods, bearing caps and bearing inserts to be sure of their correct locations for reassem­
bly.
• The crankpin and main journal bearing inserts are select fit and are identified by color codes. Select replacement bear­
ings from the code tables. After selecting new bearings. recheck the oil clearance with a plastigauge. Incorrect oil clear­
ance can cause major engine damage.
• Clean the oil jets in the upper crankcase
SPECIFICATIONS
ITEM
Crankshaft
Connecting rod side clearance
Crankpin bearing oil clearance
Main fournal bearing oil clearance
Runout
Piston, piston Piston O.D. at 6 {0.2) from bottom
rings
Piston pin bore I.D.
Piston pin O.D.
Piston-to-piston pin clearance
Piston ring end
gap
Piston ring-to-ring
groove clearance
Cylinder I.D.
Out of round
Taper
Warpage
Cylinder-to-piston clearance
Connecting rod small end I.D.
Connecting rod-to-piston pin clearance
TORQUE VALUES
Connecting rod bearing cap
nut
Crankcase 8 mm bolt (main
Journal bolt)
with compressed air before installing the pistons.
0.15-0.30 (0.006- 0.012)
0.028 - 0.052 (0.0011 - 0.0020)
0.020
66.965 - 66.985 (2.6364 - 2.6372)
16.002-16.008 (0.6300
-
>- 15.994-16.000 (0.6297- 0.6299)
0.002
Top 0.10-0.20 (0.004-0.008)
Second 0.21 -0.31 {0.008-0.012)
Oil
0.2 -
(side rail)
0.030-0.060 (0.0012-0.0024)
Top
Second 0.0,5 -0.050 (0.0006-0.0020)
67.000 -67.015 {2.637 8 -2.6384)
0.0,5 -0.050 (0.0006-0.0022)
16.030 -16.044 (0.6311 -0.6317)
0.030 -0.05 (0.0012 -0.0020)
26 N-m (2.7 kgf-m, 19 lbf·ft)
15 N·m (1.5 kgf·m, 11 lbf•ftl + 120
CRANKSHAFT /PISTON/CYLINDER
STANDARD
- 0.038 {0.0008 -0.0015)
-
- 0.6302)
- 0.014 (0.0001 -0.0006)
0.7 (0.01 - 0.03)
-
-
Apply engine oil to the threads and seating
surface.
° See page 11-16
Replace with a new one.
Unit: mm (in)
SERVICE LIMIT
0.35 (0.014)
0.06 (0.002)
0.05 (0.002)
0.05 (0.002)
66.90 (2.634)
16.02 (0.631)
15.98 (0.629)
0.04 (0.002)
0.4 (0.02)
0.5 {0.02)
1.0 (0.04)
0.10 (0.004)
0.08 {0.003)
67.10 (2.642)
0.10 (0.004)
0.10 (0.004)
0.10 (0.004)
0.10 (0.004)
16.05 (0.632)
0.07 (0.003)
12-3