Honda CB 600F Hornet 2007 Shop Manual page 326

TRANSMISSION INSPECTION
Check the gear shifter groove for abnormal wear or
damage.
Check the gear dogs, dog holes and teeth for abnor­
mal wear or lack of lubrication.
Measure the I.D. of each gear.
SERVICE LIMITS:
MS, M6: 28.04 mm (1.104 in)
Cl:
2. 6 .04 mm (1.025 in)
C2, C3. C4: 31.04 mm (1.222 in)
Measure the O.D. of each gear bushing.
SERVICE LIMITS:
MS, M6: 27.94 mm (1.100 in)
C2: 30.94 mm (1.218 in)
30.93 mm (1.218 in)
C3, C4:
Measure the I.D. of each gear bushing.
SERVICE LIMITS:
MS: 25.016 mm (0.9849 in)
C2: 28.021 mm (1.1032 in)
Calculate the gear-to-bushing clearance.
SERVICE LIMITS:
MS, M6: 0.10 mm (0.004 in)
C2: 0.10 mm (0.004 in)
C3, C4: 0.11 mm (0.004 in)
Check the mainshaft and countershaft for abnormal
wear or damage.
Measure the mainshaft O.D. at the MS gear.
SERVICE LIMIT: 24.96 mm (0.983 in)
Measure the countershaft O.D. at the C2 gear.
SERVICE LIMIT: 27.96 mm (1.101 in)
Calculate the gear bushing-to-shaft clearance.
SERVICE LIMITS:
MS: 0.06 mm (0.002 in)
C2: 0.06 mm (0.002 in)
CRANKCASE/TRANSMISSION
-0-
MS
C2
11-9