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Plymouth Valiant V-100 1965 Service – Technical Manual page 266

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ENGINEMCYLINDER
9-9
carburetor as an assembly.
inder head cover.
(10) Remove the closed vent system and the cyl-
(11) Remove the rocker arms and shaft assembly.
(12) Remove the push rods and place them in their
(13) Remove 14 head bolts and remove the cylinder
(14) Place the cylinder head in holding fixture Tool
respective slots in holder, Tool C-3068.
head.
C-3626 and remove the spark plugs and tubes.
installation
(1) Clean all gasket surfaces of the cylinder block
and cylinder head and install spark plugs.
(2)
Inspect all surfaces with a straight edge if
there is any reason to suspect leakage.
(3) Coat the new gasket with MoPar Sealer,
Part
Number 1057794. Install the gasket and the cylinder
head.
(4) Install the cylinder head bolts. Starting at the
top center, tighten all cylinder head bolts to 65 foot-
pounds torque in sequence (Fig. 9). Repeat the pro-
cedure, retightening all cylinder head bolts to 65 foot-
pounds torque.
(5) Install the rocker arms and shaft assembly with
"FLAT" on the.end of the rocker shaft "ON TOP"
and pointing toward the front of the engine, as shown
in Figure 10 to provide proper lubrication to the
rocker assemblies.
Install the rocker shaft retainers
between the rocker arms so they seat on the rocker
shaft and not on the extended bushing of the rocker
arm.
Be sure to install the long retainer in the center
position only. Install the rocker shaft bolts (long bolt
at rear of engine) and tighten to 25 foot-pounds
torque.
(6) Loosen the 3 bolts holding the intake manifold
to the exhaust manifold.
T h i s
is required to maintain
ADJUSTING SCREW
N Y
243
Fig. IO-Rocker
Shaft Assembly
proper alignment.
(7) Install the intake and exhaust manifold and the
carburetor assembly to the cylinder head with the cup
side of the conical washers against the manifolds.
Tighten nuts to 10 foot-pounds torque.
(8) Tighten
3 bolts holding the intake manifold to
the exhaust manifold to 15 foot-pounds torque.
NOTE:
Sequence: Tighten inner bolt first, then tho
outer two bolts.
(9) Connect the heater hose and by-pass hose
(10) Connect the heat indicator sending unit wire,
(11) Install the vacuum control tube from the car-
(12) Connect the exhaust pipe to the exhaust mani-
(13) Install the fuel
line
and the carburetor
air
(14) Fill the cooling system.
(15) Operate the engine until normal operating
temperature is reached (approximately 180° F. water
temperature).
(16) Allow the engine to idle at 550 rpm at this
180" F. temperature for five minutes.
(17)
Adjust tappets,
Hot;
intake .010 inch, exhaust
.020 inch.
(18) Place the new cylinder head cover gasket
in
position and install the cylinder head cover. Tighten
nuts to 40 inch-pounds torque.
clamp.
the accelerator linkage and spark plug wires.
buretor to the distributor.
fold flange.
cleaner.
(19) Install the closed vent system.
ROCKER ARMS AND SHAFT ASSEMBLY
Fig. 9 - C y l i n d e r Head lightening Sequence
Stamped steel rocker
arms
are arranged on a single

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