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Plymouth Valiant V-100 1965 Service – Technical Manual page 160

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8-1 6
STARTING MOTOR-REDUCTION
GEAR
BRUSH HOLDER
Fig. 21-Assembling
Solenoid to the
Brush Holder Plate
NK78
NOTE:
Inspect the condition
of the contacts in the
brush holder plate.
If
the contacts are badly burned,
replace the brush holder with brushes and contacts
as an assembly.
(13) Enter the solenoid lead wire through the hole
in the brush holder (Fig. 21) and install the solenoid
stud, insulating washer, flat washer and nut.
NOTE:
Use care when installing the solenoid con-
tact seal over the tab on the brush plate to prevent
tearing the seal.
(14) Wrap the solenoid lead wire tightly around
the brush terminal post (Fig. 22) and solder securely
with a high temperature resin core solder and resin
flux.
(15) Carefully enter the solenoid coil and brush
plate assembly into the bore of the gear housing and
position the brush plate assembly into the starter
gear housing. Align the tongue of the ground termi-
nal with the notch
in the brush holder (Fig.
23).
SOLEN(
WINDING
NK79
Fig. 22-Soldering
the Solenoid Winding Lead
to the Brush Terminal
F
-
-
..---
-_L62x523A
Fig. 2 3 4 n s t a l l i n g the Solenoid and
Brush Holder into the Gear Housing
(16) After the brush holder is bottomed in the
housing, install the attaching screw (Fig.
4).
Tighten
the screw to 10-15 inch-pounds. Make sure the insu-
lating tape is in position (Fig.
4).
(17)
Position
the brushes with the armature
thrust
BRUSH
\ b
TERMINAL POST
THRU
WASt
S U P P C
TOC
J
SHUNT
FIELD
- -
Fig. 2 L S o l d e r i n g the Shunt
Coil
Lead Wire

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