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6-6
CLUTCH
(4)
Rotate retaining springs of bearing sleeve over
ends of clutch fork.
opening.
(5)
Install the dust seal boot over release fork and
engage the groove of the boot into the clutch housing.
(6)
Attach clutch rod and install return spring.
(7)
Adjust clutch as described on page 2.
ing until groove in boot fits around edge of housing
(3) Engage rear end of clutch fork rod with fork
align holes. Install clevis pin and flatwasher. Secure
with spring retainer.
(4)
Install the release fork return spring.
SERVICING THE RELEASE BEARING
(Clutch Removed)
Removal
(1) Support the release bearing in a vise or press
and carefully press out the release bearing sleeve.
(2) Position new bearing on end of sleeve and using
old bearing against the face of the new bearing, care-
fully press on bearing. Make certain bearing is seated
on flange of release bearing sleeve.
Exercise care when installing a new clutch release
bearing to avoid damaging the bearing race. Never
drive the bearing on the sleeve with a hammer.
Then place the bearings and sleeve in a vise and
press the new bearing on the sleeve (Fig. 9).
Turn the
bearings as they are pressed together.
The new bear-
ing must be flush with the shoulder of the release
bearing sleeve.
CLUTCH INSTALLATION
When installing the clutch, observe the following
precautions:
(1) Coat the clutch shaft pilot bushing (in end
of
crankshaft) with Multi-Mileage Lubricant (about a half
teaspoon). Place grease in radius at back of bushing.
(2) Clean the surface of the flywheel and pressure
plate thoroughly, with fine sandpaper or crocus cloth
making certain that all oil or grease has been re-
moved.
(3) Hold the clutch disc, pressure plate and cover
in mounting position, with the springs on the disc
damper facing away from the flywheel.
Do
not touch
disc facing, as clutch chatter may result.
Now, insert
C-360 Clutch Disc Aligning Tool through hub of disc
and into the pilot bushing (Fig. 10). (If Tool C-360 is
not available, use a spare transmission drive pinion
clutch shaft.)
OLD BEARING
J
NEW BEARING
Fig. 9-Installing
Clutch Release Bearing
(3) Fill
the cavity of bearing sleeve with Multi-
Mileage Lubricant, prior to installation in car.
Installation
(1) Slide release bearing as far forward as it will
go. Slide clutch fork into housing and engage with
springs on release bearing, allowing retaining spring
to pass around pivot stud.
Before installing clutch
fork, be sure the fork fingers are lubricated with
Multi-Mileage Lubricant and the pivot indent is Iubri-
cated with Iubriplate.
(2)
Slide dust boot over outer end of clutch fork
and down against clutch housing. Insert boot in hous-
h
Fig.
I
O-Clutch
Disc Aligning Arbor
(4)
Insert the clutch cover attaching bolts (after
aligning balance punch marks) but do not draw down.
(5)
To avoid distortion of the clutch cover, the
bolts should be tightened a few turns at a time (alter-
nately) until they are all tight. Tighten the bolts
(%
inch bolts,
15
foot-pounds,
3 h
inch, 30 foot-pounds).
Remove Tool C-360 or pinion shaft
(if
used).
(6)
Check the clutch release bearing. If noisy,
rough or dry, press off the old bearing and install a
new one. Pack the recess in the sleeve (directly be-
hind bearing) with Multi-Mileage Lubricant. Coat the
fork contact surface on the sleeve and the pivot ball
with Multi-Mileage Lubricant.
Slide
the bearing and
sleeve up into position, engaging the springs on the
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