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Pl4S
Service manual
Plymouth Pl4S Service Manual
Passenger cars
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Fof1Eword
General Data and Specifications
Car Serial Numbers and Engine Numbers
Car :Serial Numbers and Engine Numbers
Maintenance
Importance of Lubrication and Maintenance
Engine Oil Recommendations
Checking the Engine Oil Level
When to Change Engine Oil
Cleaning of Carburetor Air Cleaner
Lubrication of Transmission
Lubrication of Rear Axle
Lubrication of Front Wheel
Bearings
Table of Capacities, Frequencies and Lubricants
Lubrication Charts
Lubrication of Rear Wheel Bearings
Lubrication of Steering Gear
Lubrication of Water Pump
Lubrication of Universal Joints
Chassis Lubricant Fittings
Lubrication of Starter
Lubrication of Generator
Lubrication of Distributor
Lubrication of Hand Brake Linkage
Lubrication of Pedals and Linkage (Brake and Clutch)
Lubrication of Springs with Metal Covers
Lubrication of Powermatic Shift
Cleaning and Lubricating Power Cylinder in Air Cleaner
Cleaning and Oiling Crankcase Oil Filler Pipe Air Cleaner
Replacement of Oil Filter
Maintenance of Rubber Parts
Maintenance of Oilite Bearings
6. Servicing Batteries
Recommended Tire Pressures
Engine will Not Turn
Engine Turns but will Not Start
Engine Does Not Develop Normal Power
Eng~Ne Ru?S Unevenly
Engme Notses
Low or no Oil Pressure
Excessive Oil Consumption
Excessive Fuel Consumption
Engine Overheats
Improper Generator Charging Rate
Lights
Improper Clutch Operation
Difficult Gear Shifting
Noise or Play in Drive Line
Noisy Rear Axle
Brakes
Steering
Data and Specifications
Front Axle
Front Wheel Alignment
Checking King Pin Inclination
Checking Camber
Checking Caster Angle
Adjusting Camber and Caster
Measuring Toe-In
Adjusting Toe-In
Measuring Toe-Out on Tw·ns
Location of Pitman Arm for Proper Toe-Out on Turns
Removal of Steering Knuckles and Bushings
And Bushings
Removal of Upper Control Arm
Installation of Upper Control Arm
Installation of Upper Control Arm Bushings
Removal of Lower Control Arm and Front Spring
Installation of Lower Control Arrri and Front Spring
Removal of Tie Rods
Installation of Tie Rods
Rear Axle
Data ?N~ Specifications
Desert Ptton
Adjustmp.nt of Axle Shaft End Play
Removal of Axle Drive Shaft and Oil Seal
Installation of Axle Drive Shaft and Oil Seal
Removal of Broken End of Axle Drive Shaft
Replacement of Drive Pinion Bearing Oil Seal
Replacement of Differential Carrier Assembly
Disassembly of Differential Carrier
Assembly of Differential Carrier
Removal of Rear Axle Housing
Installation of Rear Axle Housing
Removal of Rear Axle Assembly
Installation of Rear Axle Assembly
Section V-Body
Adjustment of Door Striker Plate
Removal of Door Remote Control
Handle
Removal of Door Outside Handle
Installation of Door Outside Handle
Replacement of Door Lock Cylinder
Replacement of Luggage Compart- Ment Lock Cylinder
And Ventilator
Replacement of Door Trim Panel
Removal of Front Door Vertical Sliding Ghss
Replacement of Window Lift Regulator
Removal of Front Door Latch and Remote Control
Removal of Rear Door Glass
Removal of Rear Door Window Regulator
Removal of Rear Door Latch and
Replacement of Rear Quarter Window
Replacement of Ventilator Window (Rear Side Quarter)
Replacement of Rear Window
Glass
Removal of Seat Back Cushion
Adjustment of Front Seat Guide
Installation of Windshield Glass
Adjustment of Hood Striker Plate and Lock
Adjustment of Hood Lock Control Cable
Adjusting Convertible Coupe Top to Fit Body
Replacement of Convertible Coupe Top Vacuum Cylinder
Replacement of Convertible Coupe Top Vacuum Valve
Removal of Convertible Coupe Body Window and Frame
Removal of Convertible Coupe Body Door Latch
Removal of Convertible Coupe Body Window Regulator
Brake Pedal Free Play
Foot Brake Major Adjustment
Brakes
Bleeding Brake System
Removal of Brake Shoes
Installation of Brake Shoes
Replacement of Brake Lining
Removal of Wheel Cylinder
Installation of Wheel Cylinder
Disassembly of Wheel Cylinder
Assembly of Wheel Cylinder
Removal of Master Cylinder
Instaljation of Master Cylinder
Disassembly of Master Cylinder
Assembly of Master Cylinder
Adjusting Hand Brake
Replacement of Hand Brake
Replacement of Hand Brake Lining
Clutch
Description
Adjustment of Clutch Pedal Free Play
Adjustment of Over-Center Spring
Replacement of Over~Center
Data and Specifications
Removal of Clutch
Installation of Dutch
Disassembly of Clutch
Assembly of Clutch
Adjustment of Clutch Release Levers with Fixture
Clutch Fixture Spacers and Feeler Gauges
Fixture
Cooling System
Section VIII-Cooling System
Adjustment of Fan Belt
Replacement of Fan Belt
Replacement of Engine Water Thermostat
Replacement of Water Distributor Tube
Replacement of Water Pump
Data and Specifications
Disassembly of Water Pump
Assembly of Water Pump
Water Temperature Indicator
Removal of Radiator Core
Removal and Installation of Radiator and Fender Unit
Engine
Section IX-Engine
Data and Specifications
Description
Engine Tests and Adjustments
Engine Tune-Up Chart
Engine Tune-Up
Cy Iinder Head Installation
Replacement of Valves and
Adjustment of Valve Tappet Clearance
Reconditioning of Exhaust Valve Seat Inserts
Replacement of Exhaust Valve Seat Inserts
Replacement of Valve Stem
Removed)
Replacement of Valve Tappets
Checldng Valve Timing
Replacement of Timing Gear Case Cover and Oil Seal
Replacement of Timing Chain and Sprockets
Replacement of Camshaft
Replacement of Camshaft
Bearings
Replacement of Connecting Rod and Piston Assembly
Reconditioning of Cylinder Walls
Fitting Pistons
Replacement of Piston Rings
Replacement of Piston Pins (Pistons Removed)
Replacement of Connecting Rod Bearings
Replacement of Crankshaft (Main) Bearings
Checking Crankshaft End Play
Installation of Crankshaft Bearing Oil Seals
Replacement of Flywheel
Engine Oiling System
Removal and Installation of Oil Pan and Strainer
Removal and Installation of Oil Pump
Section X-Exhaust System
Disassembly and Assembly of Manifold Heat Control
Replacement of Exhaust Pipe and Muffler
Replacement of Intake and Exhaust Manifold Gaskets
Section XI-Frame
Frame Alignment
Frame Alignment Diagrams
Fuel System
Section XII--Fuel System
Description of Carburetor
Disassembly of Carburetor
Assembly of Carburetor
Adjusting Idle Speed of Carburetor
Accelerating Pump Setting
Replacement of Main Metering Jet
Adjustment of Carburetor Float Level
Data and Specifications
Cleaning Carburetor Air Cleaner
Description of Fuel Pump
Disassembly of Fuel Pump
Assembly of Fuel Pump
Testing Fuel Gauge
(Dash Unit)
Data and Specifications
Description
Disassembly of Generator
Removal of Field Coils
Installation of Field Coils
Assembly of Generator
Generator
Testing Generator on Test Stand
Testing Generator on Engine
Generator Regulator
Section XIV-Generator Regulator
Regulator (1940-42)
Data and Specifications
Testing and Adjusting Generator
Testing and Adjusting Cut-Out Relay ( 1936-39)
Testing and Adjusting Circuit
Breaker and Voltage Regulator
Description
Disassembly of Distributor
Data and Specifications
Ignition System
Assembly of Distributor
Spark Plugs
Data and Specifications
Section XVI-Lighting and Wiring
Description of Lights
Aiming of Headlights
Replacement of Light Bulbs
Description of Wiring
Wiring Diagrams
Starting Motor
Section XVII-Starting Motor
Data and Specifications
Description
Replacement of Starting Motor Brushes
Disassembly of Starting Motor
Replacement of Starting Motor Field Coils
Assembly of Starting Motor
Testing Starting Motor
Data and Specifications
Description
Testing Shock Absorber Operation
Shock Absorbers
Refilling Shock Absorbers
Disassembly of Shock Absorbers
Assembly of Shock Absorbers
Installation of Shock Absorbers
Springs
Section XIX-Springs
Front Spring Height
Installation of Front Spring
Adjustment of Front Spring Shackles
Inst~Ll~Tion of Steering Shock Ehmmator
Installation of Rear Spring
Data and Specifications
Shackles
Adjustment of Rear Spring Bolts
Spring Clip Maintenance
Section XX-Steering Gear
Description
Adjustment of Worm Bearings
Adjustment of Roller Tooth and Worm
Removal of Horn Button ( Wi1Th Blowing Ring)
Removal of Horn Button (Without Blowing Ring)
Removal of Steering Wheel
Disassembly of Gearshift Control
Removal of Steering Gear
Installation of Steering Gear
Alignment of Steering Gear in Frame
Alignment of Steering and Front Wheels
Disassembly of Steering Gear
Assembly of Steering Gear
Data and Specifications
Description
Replacement of Transmission
Transmission
DI~Assembly of Transmission (1940-42 Models)
Assembly of Transmission ( 1940-42 Models)
Disassembly of Transmission
(1936-39 Models)
Assembly of Transmission ( 1936-39 Models)
Measuring Clutch Housing Alignment (Transmission Removed)
Replacement of Rear Oil Seal
Disassembly of Gearshift Lever Housing
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This manual is also suitable for:
Pl4c
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P5
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