Plymouth Valiant V-100 1965 Service – Technical Manual page 164

8-20
STARTING MOTOR-DIRECT DRIVE
Fig. 5-Removing the Shifter Fork Pivot Pin
move the solenoid and boot assembly (Fig.
4).
(7)
Drive out the overrunning clutch shift fork
pivot pin (Fig.
5).
(8)
Remove the drive end pinion housing and the
spacer washer.
(9)
Note the position of the shifter fork on the
starter drive and remove the shifter fork (Fig.
6).
(10)
Slide the overrunning clutch pinion gear to-
ward the commutator end of the armature, drive the
stop retainer toward the clutch pinion gear to expose
the snap ring and remove the snap ring.
(11)
Slide the overrunning clutch drive from the
armature shaft.
(12)
If it is necessary to replace the field coils, re-
move the ground brushes terminal attaching screw
and raise the brushes with the terminal and shunt
wire up and away from the field frame (Fig.
7).
Re-
move the pole shoe screws with the special pole shoe
impact screwdriver, Tool
C-3475.
'STOP RETAINER
\'
SNAP RING
SPACER WASHER
Fig. &Removing the Shift Fork
61 x23
L
DIA HOLE
IN
FIELD LEAD
,184
W K 5 I l
GROUND BRUSH ASS"
Fig.
7-Brush
Replacement
CLEANING THE STARTER PARTS
Do not immerse the parts in a cleaning soLJent.
Immersing the field frame and coil assembly and/or
armature will damage the insulation. Wipe these parts
with a cloth
only.
(2)
Do not immerse the drive unit in a cleaning
solvent. The drive clutch is pre-lubricated at the fac-
tory and solvent will wash lubrication from the clutch.
(3)
The drive unit may be cleaned with a brush
moistened with cleaning solvent and wiped dry with
a cloth.
BRUSHES AND SPRING%
REPLACEMENT
(1) Brushes that are worn more than 4i the length
of the new brush, or are oil-soaked, should be
re-
placed. The brushes and springs can be replaced
after removing the commutator end head and the
brush plate.
(2)
Disengage the brushes from the brush holders
and remove the brush plate.
(3)
Disconnect the series coil and the shunt field
coil terminal at the solenoid connector (Fig.
3).
(4)
Remove the ground brush terminal screw and
carefully remove the ground brush set to prevent
breaking the shunt field lead.
(5)
Remove the shunt field lead from the old brush
set to ensure as much length as possible.
(6)
Remove the field terminal plastic covering and
remove the old brushes. Use side cutters to break the
weld by rolling the stranded wire off the terminal.
(7)
Drill a
.174
to
.184
inch hole in the series coil
terminal
3 / , , ,
of an inch from the top of the terminal
to the centerline of the hole, (Fig.
7).
(Use a number
16
drill.)